Clarke X-Pro CAT205 Installation and operation manual

OPERATING & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC1019 ISS 1
1/4”AIR RATCHET WRENCH
MODEL NO: CAT205
PART NO: 3120522

2
Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
INTRODUCTION
Thank you for purchasing this CLARKE Air Ratchet Wrench which is ideally
suited to quick removal and installation of nuts, bolts, and other fasteners
where space is limited.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
Please keep these instructions in a safe place for future reference.
SPECIFICATION
Model Number CAT205
Part Number 3120522
Drive Type 1/4” Square
Max Torque 30 ft/lb (41 Nm)
Dimensions (L x W x H) 176 x 49 x 41 mm
Weight 0.55 kg
Max Operating Pressure 90 psi (6.2 bar)
Air Consumption Average 4 cfm
Max No Load Speed 200 rpm
Reverse Action Yes
Air Inlet Size 1/4“ BSP female
Sound Pressure Level (LpA dB) 86 dB(A)
Sound Power Level (LwA dB) 97 dB(A)
Uncertainty Factor K=3
Vibration Levels 3.78 m/s2 (uncertainty factor K= 1.5m/s2)

3
Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not affect your statutory rights
GENERAL SAFETY RULES
THE WORK ENVIRONMENT
1. Keep the work area clean and tidy.
2. Dress appropriately - Do not wear loose clothing or jewellery. Tie long hair
out of the way.
3. Keep children and visitors away - Do not let children handle the tool.
4. DO NOT operate the tool where there are flammable liquids or gases.
USE OF AIR POWERED TOOLS
1. Stay alert and use common sense - do not operate the tool when you are
tired or under the influence of alcohol, drugs or medication.
2. ALWAYS wear eye protectors when using the tool. Eye protectors must
provide protection from flying particles from the front and the side. Ear
protectors should also be worn.
3. DO NOT overreach - Keep proper footing and balance at all times.
4. Never use oxygen, CO2, combustible gases or any type of bottled gas as a
source of power for this tool.
5. DO NOT connect the air supply hose with your finger on the trigger.
CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN
PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.

4
Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
6. DO NOT exceed the maximum pressure for the tool of 90 psi / 6.2 bar.
7. Check hoses for leaks or worn condition before use, and ensure that all
connections are secure.
8. Keep the air supply hose away from heat, oil and sharp edges.
9. DO NOT use the tool for any purpose than that described in this manual.
10. DO NOT fit the tool to any stand or clamping device that may damage it.
11. DO NOT carry out any alterations or modifications to the tool.
12. ALWAYS disconnect from the air supply when:
• Performing any maintenance.
• The tool is not in use.
• The tool will be left unattended.
• Moving to another work area.
• Passing the tool to another person.
13. NEVER use the tool if it is defective or operating abnormally.
14. This tool should be serviced at regular intervals by qualified service
personnel.
15. Avoid damaging the tool for example by applying excessive force of any
kind.
16. ALWAYS maintain the tool with care. Keep it clean for the best and safest
performance.
17. Quick change couplings should not be located at the tool. They add
weight and could fail due to vibration.
18. DO NOT force or misuse the tool. It will do a better and safer job at the rate
for which it was designed.
19. DO NOT remove any labels. Damaged labels should be replaced.
20. This tool vibrates with use. Vibration may be harmful to your hands or arms.
Stop using the tool if discomfort, a tingling feeling or pain occurs. Seek
medical advice before resuming use.
TRANSPORT & STORAGE
1. DO NOT carry the tool by the air hose.
2. Never carry an air tool with your finger on the trigger.
3. When not in use the air tool must be disconnected from the air supply and
stored in a dry place out of the reach of children.

5
Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
COMPRESSED AIR REQUIREMENTS
A typical air line layout is shown below. If an automatic in-line filter/regulator is
used, it will keep air tools in good condition but should be regularly checked
and topped up with oil. CLARKE airline oil should be used and the lubricator
be adjusted to approx 2 drops per minute
Use only clean, dry, regulated compressed air as a power source.
WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU
ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF
COMPRESSORS AND A COMPRESSED AIR SUPPLY.

6
Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
Use only clean, dry, regulated compressed air as a power source.
Air compressors used with the tool must comply with the appropriate
European Community Safety Directives.
The air hose must be rated at least 150% of the maximum operating pressure of
the tool.
For optimum performance it is recommended that a 3/8” ID airline hose is
used.
Set the tool in the OFF position before connecting it to the air supply.
A build-up of moisture or oil in the air compressor will accelerate wear and
corrosion in the air tool. Ensure any moisture is drained from the compressor
daily and the inlet filter is kept clean.
If an unusually long air hose is required, (over 8 metres), the line pressure or the
hose inside diameter may need to be increased by up to 15 psi to maintain air
pressure at the tool.
Never exceed the maximum operating pressure for the air tool. It is
recommended that air pressure to this tool does not exceed 90 psi at the air
tool when running. Higher pressures and dirty air will shorten the life of the tool
due to faster wear and is a possible safety hazard.
Check hoses for wear or damage before use.

7
Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
PRODUCT OVERVIEW
1 Forward/Reverse Switch 3 Trigger
2 1/4”Square Drive Shaft 4 Air Inlet
5 Airline connector

8
Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
BEFORE USE
CONNECTING THE AIRLINE
NOTE: Ensure the air supply is turned off.
1. Remove the travel plug
2. Pour 2-3 drops of Clarke airline oil into the oil filling port. This should be done
regardless of whether or not a lubricated air supply is to be used.
3. If required, connect an in-line mini
oiler to the tool. Refer to the
instructions supplied with the mini-
oiler before use.
• A mini oiler helps to prolong the
life of any air tool.
4. Connect a suitable hose. This can
be done using either the male
adaptor supplied or using a mini
oiler from your CLARKE dealer.
5. If a mini-oiler is not being used, run a few drops of oil through the tool
before use. It can be entered through the airline connector or via the hose
at the nearest connection to the air supply.
6. Connect the other end of the hose to the compressor.
7. Turn on the air supply and check for air leaks. Rectify any found before
proceeding. Set the working pressure to 90psi/6.2 bar for best performance
• PTFE tape may be useful for sealing threaded connections.
8. Place a sheet of paper next the exhaust port and hold the throttle open for
approximately 30 seconds. The oil volume is correctly set when a light stain
of oil can be seen on the paper. Excessive oil should be avoided.
Your air tool is now ready for use.
You can fit a whip hose with a quick fit coupling if required (available from
your CLARKE dealer).
WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU
ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF AIR
COMPRESSORS AND A COMPRESSED AIR SUPPLY.

9
Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
OPERATION
SETTING THE DIRECTION OF ROTATION
To select the direction of rotation turn
the direction control as follows.
• For tightening bolts/nuts, turn
the direction control anti-
clockwise to F (Forward).
• For loosening bolts/nuts, turn the
direction control clockwise to R
(Reverse).
FITTING SOCKETS AND USING THE AIR RATCHET
1. Select the socket you require and
push it onto the square drive shaft.
• It clicks into place when secure.
2. Place the socket over the nut.
• Take care that the socket is
firmly engaged.
3. Squeeze the trigger against the
body of the tool to start.
4. Release the trigger to stop the tool.
5. ALWAYS ensure the tool has stopped before putting it down.
6. When releasing very tight fastenings initially break loose by hand. Squeeze
the trigger and the air tool will complete the job.
7. If necessary, use penetrating oil to assist in freeing off rusted fasteners.
8. When assembling, start turning fasteners by hand, then set the rotation
forward or reverse. Apply the tool gently and squeeze the trigger to tighten
with power.
9. Final tightening should be completed by hand to the required torque
settings.
WARNING: ALWAYS WAIT UNTIL THE DRIVE SHAFT HAS STOPPED ROTATING
BEFORE SETTING THE DIRECTION CONTROL.

10
Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
DISCONNECTING THE AIR SUPPLY
1. DO NOT disconnect the air hose until the supply is isolated at a shut-off
valve.
2. Once the pressure has been isolated, disconnect the air supply hose from
the air tool.
3. Shut down the compressor at the end of the work session and drain daily as
recommended.
STORAGE
When not in use, disconnect from the air supply, clean & store in a safe, dry
place.
If the tool is to be stored or is idle for longer than 24 hours, run a few drops of
CLARKE air line oil into the air inlet and run the tool for 5 seconds in order to
lubricate the internal parts. When storing, replace the blanking plug on the
airline inlet.
Avoid storing the tool where the temperature is below 0oC.