Clarke CIG91015 User manual

ASSEMBLY INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC0621
INSTANT GARAGE
MODEL NO: CIG91015
PART NO: 3503590

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INTRODUCTION
Thank you for purchasing this CLARKE Instant Garage. Before attempting to
use this product, please read this manual thoroughly and follow the
instructions carefully. In doing so you will ensure the safety of yourself and that
of others around you, and you can look forward to your purchase giving you
long and satisfactory service.
When erected, the CIG91015 garage will be of the dimensions show on page
4. The product weight is 52 kg packed (49.5 kg unpacked).
SAFETY WARNINGS
DO NOT use this product in environments for which it is not Intended (i.e.
extreme cold, high winds, extreme heat, heavy rainfall, etc).
DO NOT use open flames or cooking or heating devices inside or in close
proximity to the garage including all types of stoves, gas heaters, gas lanterns,
torches, fly killers, etc. The fabric will burn if left in continuous contact with a
naked flame.
DO NOT store flammable liquids (petrol, kerosene, propane, etc.) in the
garage or operate gas powered vehicles/equipment in or around the
garage.
ALWAYS follow the following instructions for anchoring the garage.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission. This guarantee does not effect your
statutory rights.
WARNING: READ THESE SAFETY INSTRUCTIONS TO REDUCE THE RISK OF
INJURY. RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.

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POSITIONING AND INSTALLATION OF THE GARAGE
POSITIONING THE GARAGE
This garage is a temporary structure and is not recommended as a permanent
building. It is designed to offer protection from sun, rain, light snow, tree sap
and bird droppings etc. It is not designed to shelter equipment from
excessively high winds or heavy snow.
Choose your garage location carefully. Check for overhead power lines, tree
branches, etc. DO NOT install near roofs or other structures that may shed snow,
ice or excessive run-off onto your garage.
SITING THE GARAGE
Erect your garage on level ground over a firm, level area. Allow enough
space near each corner for the ground anchors and tie-down straps supplied
to be used as intended. If the ground area is of tarmac or concrete, the use of
ground anchor holding-down bolts will be required to anchor the garage to
the floor.
Choose a dry location where dampness arising from ground water in the
environment will not undermine the protection offered by the garage.
A masonry floor such as block paving or concrete is ideal, but if this is not
being supplied, a timber or shuttering plywood floor, protected by a suitable
groundsheet should be used. This will help to create a dry storage environment
by insulating the garage storage space from ground moisture.
Proper anchoring and keeping the cover tight and free of snow and debris is
the responsibility of the user. Damage caused by improper anchoring is not
covered under warranty.
CARE OF THE GARAGE STRUCTURE
This garage is NOT designed to support heavy snow. Snow or ice
accumulation may cause your garage to collapse. To avoid overload, brush
snow and ice off the roof top with a broom or mop to prevent collapse with
the resultant damage to property or personal injury.
NEVER clear the roof of snow or debris from inside the garage.
DO NOT use hard-edged tools or instruments, such as rakes or shovels to
remove snow. These can cause punctures to the cover.
DO NOT use bleach, alkaline or harsh detergents for cleaning. Doing so will
damage the material. Soap and warm water are recommended.
In order to reduce risk of burning and avoid damage, DO NOT- cook, smoke,
refuel or use any open flame devices in or around the garage.

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USING THE STORAGE SPACE
Never run the engine of any vehicle or machine inside a closed garage.
Ensure that there is adequate ventilation for engines or for any work with
paints, cleaners. etc. by opening the door panel and keeping it raised as
shown in the diagram on page 14.
CONDENSATION
Take steps to avoid the buildup of condensation inside the garage. Cool,
damp winter days and moisture from the breath and body heat of personnel
may cause condensation on the inside of the top cover of the garage.
A supply of fresh air through the doorway will at least partly remove this issue.
For long term storage of moisture sensitive belongings in all weathers, the use
of a Dehumidifier may be required, such as those in the Clarke range. A
suitable extension lead to a locally available power supply will be required.
Condensation will be much less of an issue during the summer months.
If storing a vehicle in your garage over the winter months we recommend the
use of a secondary lightweight cover over your vehicle.
CONSTRUCTION
Have an overview of all parts before attempting installation and make sure all
components are supplied.

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COMPONENT PARTS LIST

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ASSEMBLY
1. Place all parts in a clear area and arrange them on the ground. Check for
completeness and for any transport damage.
2. Remove all packaging materials and place them back in the box. Do not
dispose of the packaging materials until assembly is complete.
3. The diagram above shows which type of connection is required for each
part of the frame assembly.
• Joint A is a spring button connection
• Joint B is connected with bolt and nut
• Joint C is a simple push-fit
WARNING: DO NOT PLACE THE PRODUCT UNDER TREES FROM WHICH
HARD FRUIT SUCH AS APPLES, WALNUTS OR HEAVY PINE CONES, ETC.,
MAY FALL. KEEP CHILDREN AWAY DURING ASSEMBLY. THIS PRODUCT
CONTAINS SMALL PARTS WHICH CAN BE SWALLOWED BY CHILDREN. DO
NOT ATTEMPT TO ASSEMBLE THE PRODUCT IF ANY PARTS ARE MISSING.
WARNING: DO NOT LEAVE THE GARAGE UNATTENDED DURING ASSEMBLY
IN CASE PERSONAL INJURY OR DAMAGE MAY OCCUR

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STEP 1: PREPARING THE ROOF PARTS
Select a suitable location for the garage. The layout of the roof parts is shown
in diagram B.
Note the differences between
the connectors shown in
Diagram C. (connectors are
also individually numbered).
Note: When installed, the
welded socket for the cross rail
must be below the bend.
Parts #9, #10 &#11 are side
bend connectors with sharp
bend.
Parts #12 & #13 are top bend
connectors with sloping bend.

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STEP 2: ASSEMBLING THE ROOF
1. Assemble the roof frame by connecting the parts layout above.
NOTE: The hole end on Part #3 needs to be connected to Parts #12 and
#13 (See Diagram D1& D2) by the fittings #22, #24 and #25.
• There is a spring button on both ends of Part #5. Make sure the
button pops up when connecting with Parts #12 & Part #13 (see
Diagram D3).
2. Use a rubber or wooden mallet if required to ensure all tubes are fully
inserted.

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STEP 3: ATTACHING THE LEGS
There are 10 legs for the whole garage.
1. Follow Drawing E. Connect the leg tubes #1, #2 & #6 to create the 4 x
corner legs.
2. Connect leg tubes #1 & #4 to create the 6 x center legs.
3. Insert the Center Legs into the Foot Plate (#19), Align the holes in the pole
and foot plate, push the Pin (#20) through all the holes, insert the split pin
(#21) and split the tongues of the split pin with a flat screwdriver to secure
the connection. (See Diagrams E2, E3 & E4.)
4. Repeat to assemble the other side as; shown in Diagram E.

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STEP 4: SQUARE AND ANCHOR THE FRAME
1. Check that the measurements of the frame are 10 feet at both ends as
well as across the center.
2. Take a diagonal
measurement as shown in
Diagram F. When these two
measures are equal the
frame is square. Adjust the
frame until they are equal
to within 1".
3. Once equal, check the
width measurement again
to ensure all widths are
equal at 10’.
4. Next, install the anchors
(Parts #16, #17 & #18) at the
4 corner bent legs by screwing the removable anchor (#16) into the
ground on the inside of the shelter.
5. Secure with cable (#17) and cable clamp (#18) (as shown in Diagram G).
• Ensure the clamps are gripping the cables tightly.
WARNING: SERIOUS INJURY TO PERSONS OR PROPERTY COULD RESULT IF
THE GARAGE IS NOT SECURELY ANCHORED, WITH EITHER THE GROUND
ANCHORS SUPPLIED OR IF SITED ON CONCRETE OR TARMAC USE
SUITABLE SUBSTANTIAL GROUND ANCHOR BOLTS.

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STEP 5: INSTALLING THE FRONT AND BACK COVERS
The front cover has a zippered door to allow entry to the garage. Be sure to
locate this cover at the desired end and ensure the zipper is in the fully closed
position while installing.
The back cover is a solid piece of fabric. Both covers are installed in the same
fashion.
1. Thread both ends of the strap through the spindle of two ratchets to make
sure the strap will not be lost inside the cover sleeve. Raise and lower the
handle several times to wind the strap onto the spindle as shown above.
2. Begin with the front cover and first locate the webbing strap that runs
around the perimeter of the cover.
• The webbing is exposed at the apex, the shoulders and the feet of
the cover.
3. Using a rubber mallet if necessary, disconnect the apex tube (#5) from the
connector (#12) and loop the strap over the connector so it lays with the
garage. Re-fit tube (#5) to the connector as shown in Diagram J detail 2.

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4. Repeat this with the tubes at each shoulder of the frame, wrapping the
edges of the door panel around the tubes and re-connecting the frame
components.
5. Hook the pre-assembled ratchet tie-down to the corner bottom (#6) and
tighten the ratchet until the door cover is reasonably tight.
6. Repeat the same procedure to install the back panel.
STEP 6: INSTALLING THE MAIN COVER
1. Lay the cover on the ground next to the frame noting that the inside of the
cover is a different colour and has pockets for the lower cross rails. The
tensioning straps will be nearest the front and rear of the frame.
2. Tie a rope to the eyelets on the cover, one each side. Another rope in the
middle helps if another person is available.
3. Pull the cover over the frame using the rope as in Diagram K, making sure
to centre the cover on the frame. There should be an equal overhang on
each corner.
4. Assemble a ratchet tie-down (#28) to the strap ends at the four corners of
the cover. Ratchet a few times to secure the strap.
5. Attach the hook on the ratchet into the hole on the bent corner leg to
loosely retain the cover in position.
6. Slide the bottom cross rails through the fabric pockets and re-attach with
the clamps at each leg. Repeat this on the other side. Push down on the
cover rails to tension the cover before tightening the securing bolts
completely.

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.
7. When the cover rails are all
secured, tighten the end covers
and the main cover to the end
frames using the ratchet action.
This should always be done with
the front door panel closed.
NOTE: Over-tightening can cause
damage to the end cover
pockets. Do not over-
tighten.
8. Check periodically (two to three
times in the first week) and tighten the ratchet tie-downs and all hardware
as needed. You may need to remove and re-set the ratchet to allow for
more strap material becoming wound around the ratchet spindle.
9. Open the door with the help of an assistant, rolling the fabric up until the
door can be held in position above the opening using the webbing straps
and buckles as shown above. (When not in use, tie the ends of the straps to
the webbing loops provided for that purpose.)
WARNING: IF POSITIONING THE GARAGE IN A WINDY LOCATION
ALWAYS ENSURE THE FRONT DOOR IS KEPT FULLY CLOSED TO PREVENT
WIND LIFTING THE SHED FROM INSIDE.

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DISASSEMBLY
When disassembling the garage
depress the spring-loaded bar to
disengage the ratchet and open
the ratchet handle completely to
allow the webbing strap to pull
through.
PLEASE RE-READ ALL WARNINGS ON
PAGE 2 OF THESE INSTRUCTIONS.
SAVE THESE INSTRUCTIONS FOR
FUTURE USE.
To dismantle, execute all instructions
in reverse order.
Store your garage in a cool, dry location between seasons to prolong the
usable life of all components. Components are not equally durable and will
require replacement over time at differing intervals.
ADDITIONAL ANCHORING
Please note that when the instant garage or shed is to be sited on soft ground
an additional, or alternative method of anchoring may be required.
This can take the form of an additional Auger Securing Set GA2 (already
supplied with Clarke Instant Garages), which can add greater security for
exposed, windy locations.
Alternatively the Easy Hook Anchoring System GHA2, can be used to provide
greater security on soft ground. Available from your CLARKE dealer.
WARNING: SERIOUS INJURY TO PERSONS OR PROPERTY COULD RESULT IF
THE GARAGE IS NOT SECURELY ANCHORED.