Cleanfix KS 1100 User manual

32
Tel.: +41 71 955 47 47
Fax: +41 71 955 47 60
E-Mail: info@cleanfix.com
www.cleanfix.com
Cleanfix einigungssysteme AG
Stettenstrasse
CH-9247 Henau-Uzwil
Switzerland
Cleanfix —KS 1100—simply clean
1
Operation Instructions
Ride-on Sweeper
KS 1100
The ride-on Sweeper for perfect
cleaning results in large areas or narrow spaces
Authorized Cleanfix istributor:
• Company : ...
• Contact person ...
• Address: ...
• Postal code and Town: ...
• Country: ...

2
Cleanfix —KS 1100—simply clean
Contents
Seite
Introduction
To these operation instructions 3
Symbols used in this manual 4
Safety indications 5
Appropriate use 5
Product description
Safety instructions 7
Initial Start-Up 8
Operation
Safety indications specially for operation 9
Adjustment of the Driver Seat 9
Drive operation 9
Sweeping operation 10
Switching-off 11
Waste box emptying 12
Filter exchange 13
Machine cleanin 14
Maintenance and Service
Safety instructions 15
Side brushes
- Side brushes exchange 1
- Side brushes readjustment 1
Cylindrical brush
- Cylindrical brush exchange 17
- Cylindrical brush readjustment 18
Battery
- Safety instructions for the use of batteries 19
- Battery charging 20
Brakes 21
Safety fuses 22
Steering 22
Wheels 22
Cylindrical brush drive 22
Maintenance Table 23
Errors and solutions 24
Circuit dia ram 2
Disposal 27
Technical Data 28
Applied Standards 29
Product label 29
Declaration of Conformity 30
CE Certificate of Conformity
Service and Spare Parts 31
31
Cleanfix —KS 1100—simply clean
Service and Spares
Cleanfix Reinigungssysteme AG
Stettenstrasse
CH-9247 Henau-Uzwil
Switzerland
Tel. +41 71 955 47 47
Fax +41 71 955 47 0
For spares, visit our website: www.cleanfix.com
Authorized Cleanfix ealer:
• Company : ...
• Contact person ...
• Address: ...
• Postal code and Town: ...
• Country: ...

30
Cleanfix —KS 1100—simply clean
Declaration of Conformity
Produkt Ride on sweepwr
Typen KS1100
Ab Seriecode 9001 and following
Grundlagen
Wir, Cleanfix Reinigungssysteme AG, erklären in alleiniger Verantwortung,
dass das oben genannte Produkt, auf das sich diese Erklärung bezieht,
mit den oben erwähnten Norm (en) oder normativen Dokument(en) übereinstimmt.
Gemäss den Bestimmungen der Richtlinien:
Niederspannung 200 /95/EN
Für Maschinen 200 /42/EN
Für elektromagnetische Verträglichkeit 2004/108/EN
Henau, 10.01.10 Cleanfix Reinigungssysteme AG
Stettenstrasse
CH-9247 Henau
Roland Flück
Niederspan-
nung:
0335-1(ed.3),am1, am2; 0335-2-72(ed.2);am1
Emission:
EN 55014-1:00+A1:01+A2:02; CISPR 14-1:05 (ed.5)
Immunität:
EN 55014-2-97+A1:01; CISPR 14-2:97+A1:01 (Cons. ed. 1.1)
EN 1000- -2:05; IEC 1000- -2:05 (ed.2)
EMF:
EN 503 :03+A1:0 ; IEC 2233:05:05(ed.1)
EN 1000-3-2:0 ; IEC 1000-3-2:05(ed.3);
EN 1000-3-3:95+A1:01+A2:05; IEC 1000-3-3:94+A1:01+A2:05 (Cons. ed. 1.2)
3
Cleanfix —KS 1100—simply clean
Introduction
To this Operation Instructions and Maintenance Manual
In this paragraph you will find information about how this manual is structured
and explanations for the used signs and symbols.
This manaul contains instructions on how to use the ride-on-sweeper KS1100.
Our products are being improved continuously, for this reason we cannot
include all technical adaptions within this manual by the date of printing.
If you should have any questions, please feel free to contact our Service
for explanations and advise.
This Operation Instructions and Maintenance Manual has to be read and been
understood by all persons who will use or operate or maintain this ride-on-
sweeper KS1100.
Besides the Operation Manual and the laws and rules abiding in the country of
use the applicant should take all necessary measures to apply and take into
consideration all existing Health and Safety measures to prevent accidents and
allow for professional on the job conditions.

4
Attention!
This symbol is used to
indicate dangers which can
damage machines or
auxiliary equipment.
Caution!
This symbol stands for
possible dangerous
situations or when light
injuries could occur.
Cleanfix —KS 1100—simply clean
Symbols used in the manual
Following symbols and descriptions are used in this
manual for very important indications.
This symbol is used for hints
which indicate how to use
the ride-on-sweeper.
A dash in front of the text
means:
This is part of an
itemization
This symbol in the text
indicates that this job has
to be done
anger!
All dangers for persons
which could lead to serious
Injuries or even death are
marked by this symbol and
safety instructons.
29
Cleanfix —KS 1100—simply clean
Machine plate
The machine plate is on the right front side (view driving direction) underneath the main cover
of the machine. The sticker is next to the fuses.
In order to have access to the machine type sticker, first lift up the main cover and support it
with the rod inside the machine in open position.
Product label

28
Cleanfix —KS 1100—simply clean
Technical Data
rive/Power supply Battery 24V (180Ah)
Running time upto 4 hours
Sweeping width with side brushes 11 cm
Working width of Cylindrical brush 70cm
Theoritical Sweeping performance 8000m
2
/h
Practical Sweeping performance 70% of theoretical 5 00m
2
/h
Net cleaning area performance upto m
2
/3h 1 800m
2
Volume of the Waste box (hopper) 0l
Filter surface 3.9m
2
Filter cleaning unit available
Maximum speed 8km/h
Empty weight 400kg
imensions (LxBxH) 1450x1000x1220 cm
Oversize waste retaining flap available
Succeedable inclination can overcome upto 15%
Vacuum/Blower motor 300W
Cylindrical brush motor 500W
Side brush motor 2x 90W
rive motor 2x 400W
Air volume of the vacuum system 900 m
3
/h
Turning circle 240cm
5
Cleanfix —KS 1100—simply clean
The ride-on-sweeper KS1100 ist built accor-
ding to the latest standards and safety regu-
lations. All the same it can never be foreclo-
sed that life threatening dangers can occur
for the user or for third parties or restrictions
for the ride-on-sweeper and damage to ma-
terial assets may happen.
For this reason the Ride-on-Sweeper must
only be used when in perfect condition, used
in a proper and foreseen way. At all times the
Ride-on-Sweeper should be used taking all
Health and Safety regulations into considera-
tion, the user be made aware of dangers
which can occur by properly reading and
understanding this Operation Instructions
and Maintenance Manual.
All errors which may affect any aspects of
Health and Safety must be solved immedia-
tely. Always keep this Manual at the site
where the Ride-on-Sweeper is being used for
quick reference! Observe and consider all
other applicable rules and laws which abide
for accident prevention an for protection of
the environment!
Do not execute any changes,
add or rebuild any components
on the Ride-on-Sweeper without
prior consent of the
Manufacturer.
Spare parts must abide to the
technical requirements stated by
the manufacturer. This is always
assured by the purchasing of
Original spare parts.
Always follow and indicated
maintenance intervals of the
supplier or the indicated mainte-
nance jobs and intervals
mentionend in this Operation
Instructiions and Maintenance
Manual.
Please make sure that all waste
items are disposed of in safe and
ecological way of all operational
supply items, additives or repla-
cement parts.! Prevent use by
unauthorized persons, e.g. by
pulling out the keys after use.
Safety indications
Appropriate use
The ride-on-sweeper is only designed for
sweeping dry wastes on paved floors e.g.
car parks, industrial halls, storage halls,
pavements.
Never ever use the machine under any
circumstances whatsoever to sweep
flammable or explosive material
Any other use or unauthorized use which
is not according to the specifications and
determination are prohibited.
The manufacturer cannot be made
responsible and will not be liable for any
damages or consequential
damages resulting out of such a use.
The applicant will bear such risks
and hazards.
The ride-on-sweeper is not intended
for sweeping of strings, ropes, wires
or similiar objects.
For appropriate use according to the
sweepers designation it is important
to abide to this manual and to comply
with all inspection and maintenance
instruction.

6
Product description
The ride-on-sweeper is driven by electro-motors. The KS1100 does the
sweeping job by means of 2 swivel side brushes which brush the wastes to the
central cylindrical brush which is positioned parallel to the driving direction. The
cylindrical brush then throws over the top all wastes into the waste bin behind.
The dust which is raisen and dispersed can be disposed of if required by the
vacuum motor which sucks away the dust to the multi-layer filter unit integrated
at the back of the machine. This multi-layer filter can be cleaned by means of
activating the electrical vibrating unit.
Operator panel (with overhead discharge)
Switch for swivel side brush motors
Switch for Cylindrical brush motor
Switch for Vacuum motor
Main Power Key ON/OFF or Emergency OFF
Battery status indicator (LEDs)
ON / OFF Key (0 or 1)
Switch for filter cleaning device
2 Position key „Lifting“:
lifting/lowering
Cleanfix —KS 1100—simply clean
Operator panel
(without overhead discharge)
Switch for swivel side brush motors
Switch for cylindrical brush
motor
Vacuum motor switch
Emergency-Off/
Main Switch
Battery charge—Status indication
ON /OFF switch with key
Switch for filter cleaning
27
Cleanfix —KS 1100—simply clean
Disposal
All defect and damaged parts, especially electrical components, batteries and plastic parts
must be disposed of in accordance to the local laws and directives for waste disposal,
recycling and ecological aspects.

26
Cleanfix —KS 1100—simply clean
Circuit dia ram Ride-on-Sweeper KS1100
Circuit diagram number: ... .
Issued on: .
Ammendment Index: .....
(+)
R1 R2 R3 R4 R5
S1 F1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
S2 S4
S3
GM
PS1 GTS
GTS
PS5
RM
PS4
R8
WBM
h
321
FM1
FM2
M(-) M(+) B(+)B(-)
4
11
S9
100%
0%
S8
R6
R7 R9
S10
HYM
S11
B1
S5
S11
B1
L1
H1
B2
B(+)
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Cleanfix —KS 1100—simply clean
Sim le em tying
User-friendly
O erator anel
Applications
• Parking s aces
• Schoolyard
• Petrol station
• Underground ark
• Sho ing centres
• Warehouses
Adjustable seat to
allow an ergonomic
Left and right
lever on the stee-
ring column to lift
and sink both side
brushes
Excellent clim-
bing ability
Two self-swivelling side-
brushes for large swee -
ways
360° turning
circle for erfect
manoevrability
Large, non-marking wheels
Extra large ho er,
ideal use by means of
overthrow system
Solid stainless steel frame
as bum rotection with
im act resistant cover
Filter, side brushes and
cylindrical brush are easily
accessible without the use
of tools
Steering column with steering
wheel and o erator anel with: -
- Light switch
- forwards / backwards leverl
- Drive backwards-alarm
(o tional)
Brake edal with
with foot-
o erated arking
brake
Front wheel with
brake
Side covering
(behind is access for
Adjustment of the cylindrical
brush
Head light
Handle to lift and dro the
cylindrical brush
Safety instructions
Accelerator

8
Safety instructions
Initial– Start-Up
The Ride-on-Sweeper is delivered as standard
version withou batteries and without charger.
Optional: The Ride-On-Sweeper can be
delivered with batteries and charger
The Ride-on-Sweeper can be delivered with
hydraulich overhead waste-box emptying
Standard: Optional:
• Open the transport packing
• Remove the complete main cover. Lift the
main cover at the back and secure the open
position by using the support holder.
• Place the batteries inside the machine
• Connect the batteries to the power supply
according to the Technical Data and Circuit
diagramm/Wiring plan
• Close the main cover again and put the
support holder back into position.
• Mount the side brushes (page 1 )
The Ride-On-Sweeper is now functional and
ready for operation.
Drive the Ride-On-Sweeper out of the transport
packing down from the wooden palett by
using the ramp. Make sure to use the
closed ramp. The ramp must be designed
in such a way that not only the front wheel,
but also the rear-drive-wheels can drive
onto, over and down and off the ramp. If these
instructions are not followed then the
mechanical functions of the Ride-On-Sweeper
could be considerably damaged.
• The Ride-On-Sweeper is equipped with
batteries.
• Open the transport packing
• Open the main cover of the machine
• Secure the open position of the main cover
with the cover support rod. The cover has
drill holes on the underside.
• Stick the cover support rod into the drill hole
• Connect the Plus-pole of the battery
• Close the main cover
• Mount the side brushes (see page 1 )
•Drive the Ride-On-Sweeper over the ramp
and out of the transport packing. Make sure to
use a closed ramp. The ramp must be designed
in such a way that not only the front wheel, but
also the rear-drive-wheels can drive onto,
over and down and off the ramp. If these
instructions are not followed then the
mechanical functions of the Ride-On-
Sweeper could be considerably
damaged. The Ride-on-Sweeper is now
functionable.
Cleanfix —KS 1100—simply clean
The Ride-On-Sweeper starts only when,
- the battery mains switch (emergency.-Off)
And the start switch with key is in ON–position;
- Someone sits in the driving seat and the
seat contact is activated and additionally the
accelarator pedal is pressed down
If the direction level (forwards/backwards) at
the steering column is in backwards position,
then an acoustic signal is activated. (optional)
The power supply respectively the start
procedure must be interrupted in the following
cases:
Hence, the following is essential:
• The main cover can only be opened if the
Main switch is in OFF position, i.e. the lever
is turned in OFF position which then allows
free opening.
• The side covers and other screwed / bolted
machine parts are only allowed to be
removed if the EMERGENCY-OFF switch is
turned to OFF position and the key has
been removed!
25
Cleanfix —KS 1100—simply clean
Errors and Solutions
Error Possible reason Solution
Safety fuse of the
Cylindrical brush motor
do not last
Cylindrical brush is blocked and
clogged by ropes, bands, large
objects or other wastes
Dismantle the Cylindrical brush
and clean it.
Safety fuse of the
Side brush motor
do not last
Side brushes are blocked and
clogged by ropes, bands, large
objects or other wastes
Inspect and check the side brushes
and look for function disturbing
parts and wastes.
Safety fuse of the
Vacuum motor/Blower
do not last
The fan wheel is not freely
moveable.
Check the fan wheel and repair the
blockeage.
Safety fuse of the
Drive motor
do not last
The driving wheels are not running
freely
Jack up the Ride-on-Sweeper and
inspect the differential influence on
the wheels and their free move-
ment.

24
Cleanfix —KS 1100—simply clean
Errors and Solutions
Error Possible reason Solution
No function display on the
control instruments:
• Main Switch/Emergency-
OFF switch is not turn ON /
activated
• Seat contact—is not acti-
vated
• Error in electrical contact
• Battery empty/discharge
• Press/turn ON red Main
Switc, Turn Key-Switch to
position ON
• A person must be seated
in the centre of the seat
• Check electric contacts
• Fully charge the battery
No function of the drive
motor although displayed /
light on the operator panel
• Driving direction lever must
be in forwards or back-
wards postion
• Fuse defect
• Error in electric contact
• Control electronic error
• Seat switch AND accelera-
tor must be activated to
drive
• Change the fuse
• Check contacts/terminals
• Check indication of red
LED
No function of any electric
consumers:
• Fuse(s) defect
• Wrong electrical con-
nection constantly dama-
ging the fuses
• Exchange fuse(s)
• Check electrical contacts
Check each electrical contact for
errors. Especially check the cy-
lindrical brush if clogged/blocked
by ropes, bands, strings, wastes
The sweeping result is not
satisfactory:
• The side brushes and cy-
lindrical brush were not
lowered yet
• Side brushes or Cylindrical
brush are damaged
• The overthrow area is clog-
ged by wastes
• Cylindrical brush does not
work
• Too much dust formation
• Saugpumpe ohneFunktion
• Filter is very dirty
• Filter not correctly posi-
tioned
• Sealing leakeages and
hence the suction of false
air from outside in the area
of the filter chamber
• Let down all three levers to
lower the brushes. 2 levers
on steering / one near seat
• Replace, readjust the
damaged brushes
• Check if the cylindrical
brush cover has catched
wastes inside
• Is it correctly mounted.
Does the drive motor turn?
• Switch off side brushes
• Check for electric damage
• Clean the filter properly
• Check if filter is properly
fitted and fastened
• Check where the sealing is
damaged and false air is
sucked.
9
Cleanfix —KS 1100—simply clean
Operation
Adjustment of the driver seat
Undo the seat fixation and move the driver
seat on the it‘s seat console until you have
found the suitable sitting position.
rive operation/Starting the Sweeper
Safety instructions
The Ride-on-Sweeper can only be used by
reliable persons. Only trained and well
instructed persons shall be used. The
responsibilities must be clearly fixed.
Always check the Ride-On-Sweeper before
any drive and test the functionability.and
technical safety.
Do not use the machine if it should have a
defect. Only drive on the tracks and areas
which are strictly assigned for the Ride-on-
Sweeper. The Ride-On-Sweeper is strictly
designed for only one person to use. The
transportation of more than one person is
strictly forbidden.
• Seat yourself on the drivers seat.
The Ride-on-Sweeper cannot be put
into operation, if the drivers seat is
not exposed to weight pressure to
switch the contact.
• Check the position of the switch of
the lever on the operator panel.
• The Filter cleaning switch must be
in OFF (AUS) position.
• The red Main Switch must be in ON
(EIN) position.
• The Key switch must be ON
• Check the battery charge status- -
indication on the operator panel.
The luminious LED‘s shine in
sequence and then show the
effective charging status of the
batteries.
• Press the brake
• Release the emergency-brake
fixation (next to the brake)
- riving forwards:
• Move the lever switch to the front
for actuation „drive forwards“. Only
when the accelerator has been
pressed down, then the Ride-on-
Sweeper will start driving.
- riving backwards:
• Move the lever switch to the back
for actuation „drive backwards“.
Only when the accelerator has
been pressed down, then the Ride-
on-Sweeper will go backwards.
• An acoustic signal is optional
• The speed of the Ride-on-Sweeper
can be chosen variably when
pressing down the accelerator.
Accelerator
Brake pedal Brake fixation
Light switch Lever
switch: forward/backwards
Horn

10
Cleanfix —KS 1100—simply clean
Sweepin operation
Safety instructions
Do not switch on the vacuum motor when sweeping wet areas/wastes This would lead to
a clogged filter and damage to the vacuum motor. In closed rooms make sure to have a
proper room aeration. Never sweep wastes dangerous to health.
Operation of the cyclindrical brush
• Start the Ride-on-Sweeper
• Release the lever to lower the
cylindrical brush to the floor.
• Switch the Tip switch to ON to start
the cylindrical brush
On the switch a control light will shine.
Stopping Cylindrical brush operation:
• Switch the Tipp switch for the cylindrical
brush to OFF.
• Pull the lever for the cylindrical brush up-
wards and let it sideways fall in the latch
Operation of the side brushes
• The side brushes are fixed to swivel
connections. When the side brushes
collide with an obstacle they swivel to
the side which prevents damage to
the Ride-on-Sweeper.
• Start the Ride-on-Sweeper
• Release both levers which hold both
side brushes off the floor. The levers
are on the left and right side of the
steering pillar
• Move the lever downwards
• Switch the Tipp switch for side brus-
hes to ON position.
On the switch a control light will shine.
The side brushes begin to rotate.
Ending the side brush operation:
• Switch off the Tipp switch for the
side brushes
• Pull both lever of the side brushes
upwards and let it fall in each latch.
Operator panel
(without overhead disposal)
Switch for side brushes
Switch for cylindrical brush
Switch for vacuum motor (suction)
Emergency-Off—Main Switch
Switch for filter cleaning (vibration)
ON– and OFF Key switch
Battery charge status-indication
2 levers to lift and sink the side brushes
1 lever to lower the cylindrical brush
23
Cleanfix —KS 1100—simply clean
Maintenance Table
Daily Maintenance
• Charge the battery
• Check the machine for visible damage or functional errors
• Check the state of the lamella-filter and clean it
• Empty the waste box (hopper)
Additionally every 50 Operation hours
• Clean and grease the battery terminals/poles
• Check the condition of the Gel-wheels
• Check the Cylindrical brush and see if worn out or if clogged by waste parts. If
necessary exchange the Cylindrical brush
• Check the working height and cleaning range of the brushes. If necessary adjust.
• Check the Side brushes and see if worn out or if clogged. If necessary replace or
readjust.
• Check the cylindrical brush tunnel for stuck waste parts or clogged up dirt, which
narrow the brush tunnel and constraint the free movement of the cylindrical brush.
Additionally every 100 Operation hours
• Check the cable insulation. If necessary replace the cable.
• Check that the cable connection is properly fixed.
• Grease the steering chain
• Grease the drive chain of the Cylindrical brush
• Check the brake tension, if necessary replace.
• Check the vacuum suction for foreign particles / dirt and clean.
• Test drive to check the functionability of all operational elements and controls
(switches, levers, pedals, steering, brushes etc.)
• Check the Cylindrical brush if functions are out of tolerance (expansion/strain)
• Check the state of wear and tear of all bearings
Additionally every 200 Operation hours
• Check the functionability of the electric motor
• Check the wear and tear of the carbon brushes and if necessary, replace.
• Check the steering and it‘s play/clearance. If necessary retension the chain.
• Check all electronic parts to see if dusty or dirty and vacuum clean.

22
Cleanfix —KS 1100—simply clean
Fuses
Safety Information:
Relays There is an integrated contact
F = Filter cleaning in the drivers seat.
S = Side brushes The Ride-on-Sweeper cannot be
B = Blower/Vacuum pump driven or other switch functions
C = Cylindrical brush used unless someone is seated
L = Light and the seat contact is activated
Safety fuses
The fuse box is on the right side of the Ride-on-Sweeper under the main machine cover,
underneath the cylindrical-brush lever.
Never repair fuses.
Never replace fuses by stronger ones (for higher Amps).
This would lead to damage to the electrical equipment.
It can lead to a short circuit and under the circumstances even lead to a fire.
Wheels and Steerin
The steering of the front wheel is actuated by a chain and chain pinion.
The Ride-on-Sweeper has total three wheels. The wheels of the Ride-on-Sweeper are
Gel-wheels and help ease the adjustment of the cylindrical brush and side brushes.
(air filled wheels loose air and cause the machine to have different operation heights)
The wheels and steering have to be greased regularly with a grease gun/grease press.
For this maintenance job please abide to the Maintenance chart on the following page.
Cylindrical brush drive
The cylindrical brush drive is on the right side of the Ride-on-Sweeper (drive direction
view) The cylindrical brush is driven via a chain by an electric motor. The chain is diverted
over a chain wheel and driven by chain wheels of the cylindrical brush. A spring-loaded
chain tensioner holds the chain under tension.
Grease the chain wheels in regular intevals.
See the Maintenance Chart on the next page.
In order to grease the chain wheels, open the machine‘s main cover and remove the side
covers. Please refer to the Maintenance Chart on the next page.
F S B C L
12A
20A 20A 30A 20A
12A 25A 25A
20A
11
Cleanfix —KS 1100—simply clean
Sweepin operation
Vacuum operation
Vacuum operation helps preventing
Dust accumulation when sweeping.
• Start the Ride-on-Sweeper
• Switch on the Tipp switch for the suction
motor. A control light will shine on the
switch. The suction operation begins.
Attention!
Do not switch on the vacuum motor
when cleaning wet areas/wastes. It
will cause damage to the vacuum motor.
- To end the vacuum operation switch the
Tipp switch to Vacuum motor OFF.
Filter cleaning operation
The filter cleaning—vibration device
prevents that lamellas of the filter do
not clogg up with dust.
Switch off the vacuum operation. Wait
until the ventilator wheel stops and
stands still. Activate the filter cleaning-
vibration device.
Press the Tipp switch 5-10 seconds long
for the filter cleaning.
The filter cleaning begins to work.
Operator panel
(without overhead disposal)
Switch for the side brushes Lever to open a flap and
Switch for the cylindrical brush allow large wastes enter
Switch for cylindrical brush (Wastes till
5mm)
Emergency Off Main Switch
E.g. small PET bottles,...
Switch for filter cleaning
ON and OFF key switch
Battery charge—status indication
Switching off the Ride-on-Sweeper
• Press the brake pedal
• Secure the brake by pressing
additionally the small brake pedal
(„hand-brake) into the latch.
If the brake is released afterwards, then the
brake pedal must be kept pressed down.
• Switch off all power supply
• Lift up both side brushes by using
both levers on the steering column.
• Latch the lifting/lower level for the
cylindrical brush.
• Turn the key into position 0 = OFF
and take the key out.
Turn the battery main switch OFF and
take it out of the holder.
anger!
Inappropriate use of the Ride-on-Sweeper
can lead to severe injuries to persons and
heavy damage to the equipment!
Prevent unauthorized persons to use the
Ride-on-Sweeper.
Never leave the operational Ride-on-
Sweeper unsupervised.
Pull out the battery mains switch key and
the key of the ON/OFF switch when leaving
the machine unattended.
(e.g. at the end of a job or days work the key
should be removed)
Keep the Mains Switch key and ON/OFF
key switch in separate places

12
handhold
for
buckling
Cleanfix —KS 1100—simply clean
Waste box emptyin
Manual Emptying
of the Waste Box
• Turn upwards both steel swivel-
catches which release the waste
box. They can be found on both
sides foteh waste box.
• Pull out the waste box along the
rails, by pulling upwards and holding
the handle of the waste box.
• The waste box can easily be remo-
ved and put back inside the machi-
ne again.
• Pull out the waste box completely.
• To empty the waste box grab inside
the grip of the handle
The waste box is used to collect all sweeped
wastes. It can be found at the back of the
machine.
The Waste box / hopper must be emp-
tied regularly but latest after each use.
Insertion of the waste box
• Place the waste box in front of the
entrance of the waste box opening
at the back of the Ride-on-Sweeper.
• Lift the waste box to the height whe-
re it can enter the opening to the
guiding rails.
• Slide the waste box inside again
• As soon as the waste box is
completely inside the machine the
steel-swivel catches can easily be
moved downwards to lock position.
Hydraulic Overhead Waste Emptying
• When the waste box is full or ready
for emptying proceed according to
the Stepps 1 to 4 at the switches:
• First switch on the ON/OFF switch
for overhead waste box emptying
• Then tip the rocker switch to Pos.1
(lift the waste box) and then let go
the rocker switch to middle position,
i.e. „hold“
• Now drive the Ride-on-Sweeper to
the foreseen waste container, close
enough backwards so that the
waste box is above the open waste
container.
• Pull the handhold for buckling (2)
• Push the handhold back to the ho-
me position (3)
• Now you can press the rocker
switch „lower waste box“, pos.4.
Switch lifting / lowering
21
Cleanfix —KS 1100—simply clean
Brake
Dan er!
The brake is a safety relevant building component! All work for
maintenance/service or exchange have to be done by qualified
and trained personell.
The brake (drum brake) affects the front wheel and is activated via the brake
pedal and bowden cable.
Adjustment of the brakes can be done on the right hand side of the front wheel
(view driving direction).
Readjustment of the brakes
•Fix the adjustment nut of the bowden cable with a wrench.
•Release the counter nut of the bowden cable.
•Press the brake upwards until brake feels resistance.
•Hold the brake in this position.
•Turn the counternut of the bowden cable tightly.
Bowden cable
Adjustment nut of the Bowden cable
Counter nut of the Bowden cable
Brake cable
Brake lever
Brake cable fixation
Functional Test of the Brakes
Front wheel—free room of movement
The Ride-on-Sweeper should be able to be pushed forwards easily if the brakes are
unlocked. During this motion the front wheel should move easily and not block.
If the brakes are adjusted too tightly then damage could occurto the drum brakes.
Functionality of the brake
Drive carefully a few metres at low speed. Press the brake pedal, the Ride-on-Sweeper
should stop. If the functional test does succeed as foreseen, then repeat the adjustment
procedure.
Further adjustment possibility:
The Bowden cable cannot be adjusted as described above.
• Release the brake cable fixation and lift the brake lever until it has resistance and
then hold the brake lever in this position
• Pull the brake cable through downwards and push the brake cable fixation up-
wards.
• Fasten the brake cable fixation in this position.
• Proceed with the functional tests as described above

20
Cleanfix —KS 1100—simply clean
Battery
Description
Four Gel batteries type Dryfit each V / 180 Ah provide the Ride-on-Sweeper KS1100
with power. The charging status of the batteries can be read on the battery indication on
the Operator Panel.
Operator panel
(without overhead emptying)
Battery charging indication
LED display for battery charge status
Si nification of the LED li hts on the battery status panel
When switching ON the Ride-on-Sweeper immediatley the LEDs start blinking, nicely one
after another, beginning at the minus/negative terminal and blinks along to the plus/
positive terminal. The result of this self-test is indicated by the 10 LED‘s..
1 LED = Working status / charging status is critical...until.
10 LED‘s = Work status / charge status is not critical, charging completed
Char in the batteries
• Switch-OFF the Ride-on-Sweeper
• In view of driving direction, on the right hand side,
Above the rear wheel is the socket connection for
battery charging
• Open the cover and connect the plug of the charger to
the battery socket on the Ride-on-Sweeper
• Now connect the power cable of the battery chargr to a
power supply socket.
• The charging cycle requires approx. ??.hours if the battery was totally discharged and
to be recharged only by an Original Battery Charger (Original Manufacturer)
• The Original-Charger of the Manufacturer should be connected as it allows to maintain
the charging status/trickle charge and therefore always for the maximum capacity of
the batteries even after a long standing time.
• Make sure to only put your Ride-on-Sweeper into operation, if the battery charge status
Is sufficient. The Ride-on-Sweeper will switch off automatically if the batteries are
discharged down to a critical level which could cause damage. (low voltage/deep
discharge disconnect) In such a case all consumer loads muts be completely discon-
nected and switched OFF for one to two minutes.
Thereafter they can be reconnected and
then the machine must driven immediatly to the charger for battery charging before dama-
ge occurs. Strictly only use the drive motor (do not switch on brush/vacuum motor).
13
Cleanfix —KS 1100—simply clean
Filter exchan e
The integrated lamella filter separates the
fine dust. The lamella filter is cleaned by
electric activation of vibration unit.
• Open the main cover.
• Secure the main cover with the sup-
port rod in top position.
The filter box cover is held and secu-
red by two rubber latches.
The interior lamella filter is fixed by 3
star grips on each side of the filter box.
• Release both rubber holders and lift-
off the filter box cover.
• Unscrew all 4 wing screws until the
lamella-filter frame inside is free.
Now you can pull the lamella-filter
out of the filter box.
Always replace the complete frame
with lamella-filter.
• Insert the new lamella filter frame.
• Rescrew all 4 wing screws (2 on
each side of the filter box) back
inside until the lamella-filter-frame is
clamped properly again.
• Place the plastic cover back on top
of the filter box.
• On each side of the filter box stretch
and tension the rubber fixations.
• Carefully release the support rod
holding the machine cover and let it
down slowly and close.
Dismantlin
Mountin

14
Cleanfix —KS 1100—simply clean
Cleanin
The Ride-on-Sweeper is a machine with
electrical components.
Attention!
Humidity damages electronic
components.
Humidity can lead to creeping current and
short circuits.
Never use high-pressure cleaners.
19
Cleanfix —KS 1100—simply clean
Battery
Safety instructions for the use of batteries!
• Warranty is only applicable if Original Cleanfix batteries and chargers are used.
• It is compulsory to read and pay attention to the Operation and Safety Instructions
of the Original battery and charger manufacturer! Abide to all recommendations
and advices of the local authorities in the country of application before using the
batteries and charger.
• Batteries should never be left standing and discharged, they should always be
immediately recharged.
• In order to prevent creeping current it is highly important to keep the batteries in
clean, dry storage place. Keep them also clean of other wastes such metall-dust.
• Do not leave tools or other equipment on top of the battery due to the danger of
short-circuits and the danger of explosion.
• Never ever use a flame or spark or smoke near to a battery or in a battery
charging room. Danger of explosion.
• Do not touch any machine parts which become hot, e.g. Drive motor
(Risks of burns)
• Be careful when handling battery acids! Abide to the corresponding Safety
Instructions!
• Used batteries have to be disposed of ecologically in accordance to the
EC-Directive 91/157 EWG.

18
Cleanfix —KS 1100—simply clean
Readjustment of the Cylindrical brush
Sweeping height / Sweeping range
The sweeping height/sweeping range of the
cylindrical brush is important to achieve per-
fect surface cleaning results and for the most
effective use of the cylindrical brush.
Checking the sweeping height/range:
Drive the Ride-on-Sweeper on a surface
requiring cleaning. Switch-ON the cylindrical
brush motor but do not drive onwards. Let
the cylindrical brush work 1-2 minutes in
standing position. Now lift the lever of the
cylindrical brush. Switch-OFF the cylindrical
brush motor and drive a few metres forward.
The sweep track left behind on the floor is
the Sweeping range.
Test-Cleaning
• Keep the safety cover closed
• Take a piece of chalk and draw a line on
the floor starting inbetween both side brus-
hes (centre-line) and leading a few metres
ahead of the machine.
• Lift-up the cylindrical brush and drive slowly
towards the chalk line and then park the
machine above this chalk line.
• As soon as the sweeper stands on top of
the chalk line, lower the cylindrical brush
(release the lever and lead downwards)
• Switch ON the motor for the cylindrical
brush and start cleaning. The cylindrical
brush should clean about 2 cm
Adjustment of the Sweeping height/
Sweeping range
• Switch-OFF the Ride-on-Sweeper
• Pull the lever upwards which lifts the
cylindrical brush
• Open the main cover of the machine
• Secure the main cover in open-position by
using the support rod
• Now remove the side cover of the machine,
which is on the right-hand side when
looking in driving direction.
Further adjustment possibilities:
• Remove the side cover of the machine on
the right hand side (driving direction view)
• Release the clamping screw
• Put the cylindrical brush-support sheet
metal into the correct position
• Refasten the clamping screw and re-
mount the side cover of the machine.
Reference note:
Original diameter of the
Cylindrical Brush: 290mm
The brush must be replaced
when the diameter is below: 250 mm
Nut
Counter nut
Thread rod
The suitable key for the height
Adjustment of the cylindrical
brush.
15
Cleanfix —KS 1100—simply clean
Maintenance and Service
Attention!
Before doing any work on the Ride-on-Sweeper it is compulsory to first
TURN-OFF and the Main Switch (Emergency-Off Switch) and REMOVE
THE KEY in order to prevent unforeseen switching-on of the machine.
The opened main cover is to be secured by the support rod. Place the
support rod for the main cover in a safe and stable position.
Whenever working on electric and electronic parts of the machine it is
compulsory to first disconnect the negative terminal/pole of the battery!
Only use appropriate and faultless tools and equipment for your
maintenance and service work.
Every twelve (12) months, resp. 200 Operation hours, it will be
neceessary to have professional inspection of the Ride-on-Sweeper by an
authorized and competent person (primarly by the manufacturer or an
authorized dealer or trained specialist).
The results of this inspection must be kept to record in writing and to be
saved at least until the next inspection takes place.
Safety instructions

16
Cleanfix —KS 1100—simply clean
Side brushes
Removal of the side brushes
• Switch off of the Ride-on-Sweeper.
• Pull the levers of the side brushes upwards
• Locate both levers in their positions
• Lift the side brush motor upwards in order
to get better access to the side brushes
• Unscrew the three fixation screws in the
centre of each side brush
• Pull downwards each side brush
• Replace the side brushes
Side brushes exchan e
Butterfly nut and hexagon Screw M10
(height Adjustment of the side brushes)
Due to wear and tear of the side brushes‘
bristles and the change in floor contact
height, it is necessary to readjust the side
brushes height from time to time.
• Turn-Off / Switch off the Ride-on-Sweeper
• Release the levers for both side brushes
and push them downwards
• The side brushes are each fixed by
means of two supports. The right support
(bowden cable) is to lift or lower the side
brushes, the left support (butterfly handle
screw) is used to readjust the height of
the brushes.
Side brushes adjustment
Mounting the Side Brushes
Turn the 3 screw holes of the flange plate
of the side brushes exactly over the positi-
on of the 3 holes of the counter flange on
the side-brush-motor.
• Screw the three fixation screws in the
centre of the side brush that it connects
and lifts the brush upwards to the counter
flange coming from the side brush motor
and is fixed tightly.
Counter flange
for side brush
Flange plate for
side brushe
Fixation screws
Spring for
constant
pressure
17
Cleanfix —KS 1100—simply clean
Cylindrical brush
ismantling the cylindrical brush
• Switch OFF the Ride-on-Sweeper and
remove the key
• Turn-OFF the Main Switch and remove the
red key as well in order to prevent unfore-
seen switching ON again.
• Pull up the lever for the cylindrical brush.
• Locate and fix the lever in the top position.
• Unscrew the two screws with star grip
holding the machine-side-cover on the left
side (driving view direction)
Cylindrical brush exchan e
• Push and slide the cylindrical brush under
the machine
Pay attention to the driving/turning
direction of the cylindrical brush
when fitting it into the machine.
Cylindrical brush fittin
• Remove the machine-side-covers
The cylindrical brush is held by total three
star grips/handles. Two star grips with
screw are for the front cover. One star grip
with screw holds the rubber-flap/waste
splash protection)
• Unscrew both front star grips and remove
the front cover.
• Remove/unscrew the top star grip and
remove the cover of the cylindrical brush
and take out the rubber flap/waste splash
protection.
• Pull out the cylindrical brush out of the
machine and remove all wastes, strings,
tapes etc. from the cylindrical mandrel.
2 Star grips with fixation screw in the ma-
chine-side-cover and interior cover of the
cylindrical brush
Star grips/fixation screws for the
Rubber flap below (waste splash protector)
• At the cylindrical brush end there is
groove.
• Turn the cylindrical brush until the pick-
up mandrel of the roller-rocker fits in the
groove of the cylindrical brush.
• Push and slide the roller rocker over the
threaded rod.
• Make sure, that the cylindrical brush fits
perfectly in the grooves on both sides of
the carrier and that all star grips are
fixed tightly.
Fix and screw on the machine side co-
vers.
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