Clemas & Co TENNANT T12 User manual
TENNANT T12
SCRUBBER DRYER
OPERATOR MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: 01684 850777 Fax: 01684 850707
SAFETY PRECAUTIONS
T12 9009918 (3--2013)
4
IMPORTANT SAFETY INSTRUCTIONS -- SAVE THESE INSTRUCTIONS
The following precautions are used throughout
this manual as indicated in their description:
WARNING: To warn of hazards or unsafe
practices that could result in severe
personal injury or death.
FOR SAFETY: To identify actions that must be
followed for safe operation of equipment.
The following information signals potentially
dangerous conditions to the operator. Know when
these conditions can exist. Locate all safety
devices on the machine. Report machine damage
or faulty operation immediately.
WARNING: Batteries emit hydrogen gas.
Explosion or fire can result. Keep
sparks and open flame away. Keep
covers open when charging.
WARNING: Flammable materials can
cause an explosion or fire. Do not use
flammable materials in tank(s).
WARNING: Flammable materials or
reactive metals can cause an explosion
or fire. Do not pick up.
WARNING: Electrical Hazard
-- Disconnect Battery Cables and
Charger Plug Before Servicing
Machine.
-- Do Not Charge Batteries with Damaged
Power Supply Cord. Do Not Modify
Plug.
If the charger supply cord is damaged or
broken, it must be replaced by the
manufacturer or its service agent or a similarly
qualified person in order to avoid a hazard.
FOR SAFETY:
1. Do not operate machine:
-- Unless trained and authorized.
-- Unless operator manual is read and
understood.
-- Under the influence of alcohol or
drugs
-- While using a cell phone or other
types of electronic devices
-- Unless mentally and physically
capable of following machine
instructions.
-- With brake disabled.
-- If it is not in proper operating
condition.
-- In areas where flammable
vapors/liquids or combustible dusts
are present.
-- In areas that are too dark to safely see
the controls or operate the machine
unless operating / headlights are
turned on.
-- In areas with possible falling objects
unless equipped with overhead guard.
2. Before starting machine:
-- Check machine for fluid leaks.
-- Keep sparks and open flame away
from refueling area.
-- Make sure all safety devices are in
place and operate properly.
-- Check brakes and steering for proper
operation.
-- Adjust seat and fasten seat belt (if
equipped).
3. When using machine:
-- Use only as described in this manual.
-- Use brakes to stop machine.
-- Go slowly on inclines and slippery
surfaces.
-- Reduce speed when turning.
-- Keep all parts of body inside operator
station while machine is moving.
-- Use care when reversing machine.
-- Never allow children to play on or
around machine.
-- Do not carry passengers on machine.
-- Always follow safety and traffic rules.
-- Report machine damage or faulty
operation immediately.
-- Follow mixing, handling and disposal
instructions on chemical containers.
-- Follow safety guidelines concerning
wet floors.
SAFETY PRECAUTIONS
5
T12 9009918 (3--2013)
4. Before leaving or servicing machine:
-- Stop on level surface.
-- Turn off machine and remove key.
5. When servicing machine:
-- All work must be done with sufficient
lighting and visibility.
-- Avoid moving parts. Do not wear loose
clothing, jewelry and secure long hair.
-- Block machine tires before jacking
machine up.
-- Jack machine up at designated
locations only. Support machine with
jack stands.
-- Use hoist or jack that will support the
weight of the machine.
-- Do not push or tow the machine on
inclines with the brake disabled.
-- Do not power spray or hose off
machine near electrical components.
-- Disconnect battery connections before
working on machine.
-- Avoid contact with battery acid.
-- Battery installation must be done by
trained personnel.
-- All repairs must be performed by a
trained service mechanic.
-- Do not modify the machine from its
original design.
-- Use Tennant supplied or approved
replacement parts.
-- Wear personal protective equipment
as needed and where recommended in
this manual.
For Safety: wear hearing protection.
For Safety: wear protective gloves.
For Safety: wear eye protection.
For Safety: wear protective dust mask.
6. When loading/unloading machine
onto/off truck or trailer.
-- Drain tanks before loading machine.
-- Lower scrub head and squeegee
before tying down machine.
-- Turn off machine and remove key.
-- Use ramp, truck or trailer that will
support the weight of the machine and
operator.
-- Use winch. Do not push the machine
onto/off the truck or trailer unless the
load height is 380 mm (15 in) or less
from the ground.
-- Block machine tires.
-- Tie machine down to truck or trailer.
OPERATION
7
T12 9009918 (3--2013)
OPERATION
MACHINE COMPONENTS
B
G
A
F
C
M
N
P
O
E
HI
J
K
L
D
356290
A Operator seat
B Recovery tank cover
C Recovery tank
D Rear squeegee
E Main brush compartment
F Side squeegee
G Vacuum wand (Option)
H Solution tank drain hose
I Recovery tank drain hose
J Spray nozzle (Option)
K Rear squeegee protector (Option)
L ec--H20 System Module
compartment (Option) -- located behind
seat shroud
M Battery compartment
N Solution tank cap
O Solution tank
P Scrub head
OPERATION
8T12 9009918 (3--2013)
CONTROLS AND INSTRUMENTS (T12)
A
D
B
C
H
G
J
E
F
I
A Steering wheel
B Touch panel
C Propel pedal
D Brake pedal
E Spray nozzle switch (Option)
F Operating lights / hazard lights
switch (Option)
G Side brush switch (Option)
H Key switch
I Direction switch
J Emergency shut--off button
OPERATION
9
T12 9009918 (3--2013)
TOUCH PANEL (T12)
A
J
BCE
D
G
F
I
LM
N
O
R
H
K
P
Q
A Contrast control button
B Battery discharge indicator
C Warning / fault indicator light
DLCDdisplay
E Hour meter
F Configuration mode button
G Recovery tank full indicator
H Brush pressure decrease button (--)
I Brush pressure indicator lights
J Brush pressure increase button (+)
K Solution decrease button (--)
L Solution flow indicator lights
M Solution increase button (+)
Nec-H2O button
O Vacuum fan / squeegee button
P Solution On / Off buttons
Q 1--Step button
RHorn
OPERATION
10 T12 9009918 (3--2013)
CONTROLS AND INSTRUMENTS (T12XP)
H
B
A
DC
E
F
GI
J
A Steering wheel
B Touch panel
C Propel pedal
D Brake pedal
E Emergency shut--off button
F Directional switch
G Key switch
H Spray nozzle switch (option)
I Side brush switch (option)
J Operating lights / hazard lights
switch (option)
OPERATION
11
T12 9009918 (3--2013)
TOUCH PANEL (T12XP)
A
I
B
E
L
C
F
G
H
KM
N
O
P
D
J
Q
P
AHorn
B Warning / fault indicator light
C Battery discharge indicator
D Hour meter
E Configuration mode button
F Recovery tank full indicator
GLCDdisplay
H Contrast control button
I Brush pressure button
J Brush pressure indicator lights
K 1--Step button
Lec-H2O button
M Vacuum fan / squeegee button
N Solution increase button (+)
O Solution decrease button (--)
P Solution on / off buttons
Q Solution flow indicator lights
OPERATION
12 T12 9009918 (3--2013)
SYMBOL DEFINITIONS
These symbols are used on the machine to
identify controls, displays, and features.
Fault indicator Recovery tank
Vacuum fan / squeegee Operating lights
1--STEP Hazard light
ec--H2O (option) Scrub mode
Solution flow Circuit breaker
Increase Spray nozzle (option)
Decrease On
Main brush pressure Off
Side brush (option) Solution On / Off
Battery charge Emergency shut--off
Horn Contrast control
Hour meter Jack point
Solution tank Solution flow (maximum / minimum)
Forward / Reverse Brush pressure (maximum / minimum)
OPERATION
13
T12 9009918 (3--2013)
OPERATION OF CONTROLS
BATTERY DISCHARGE INDICATOR
The Battery discharge indicator displays the
charge level of the batteries while the machine is
operating.
T12 T12XP
When the batteries are fully charged, all five bars
are lit. Recharge the batteries when there is only
one bar shown in the display. Do not allow the
batteries to discharge below 20% (last bar).
NOTE: The reading on the battery discharge
indicator is not accurate when the machine is first
powered on. Operate the machine a few minutes
before reading the charge level of the batteries.
NOTE: The flashing Warning / fault indicator and
battery low fault in the LCD (liquid crystal display)
will not reset until after the batteries have been
fully charged. See FAULT INDICATOR(S).
HOUR METER
The Hour meter records the hours the machine
was operated. Use this information to determine
machine service intervals.
T12 T12XP
RECOVERY TANK FULL INDICATOR
The Recovery tank full indicator displays 0% when
the recovery tank is not yet full and 100% when
the recovery tank is full. All scrubbing functions
will stop when the recovery tank is full. Empty the
recovery tank when the indicator displays 100%.
T12 T12XP
OPERATION
14 T12 9009918 (3--2013)
EMERGENCY SHUT--OFF BUTTON
The Emergency shut--off button immediately stops
all power to the machine.
Stop machine power: Push the Emergency
shut--off button.
Restart machine power: Turn the Emergency
shut--off button to the right to release the button.
Turn the key switch to the Off position, then turn
the key fully clockwise and release it to the On
position.
Only use this button in the event of an emergency.
It is not intended for routine machine shutdown.
OPERATING / HAZARD LIGHT SWITCH
(OPTION)
Operating and Hazard Lights On: Press the top of
the Operating / hazard light switch.
Hazard Lights On: Press the Operating / hazard
light switch to the middle position.
All Lights Off: Press the bottom of the Operating /
hazard light switch.
T12
T12XP
OPERATION
15
T12 9009918 (3--2013)
OPERATOR SEAT
The front--to--back adjustment lever adjusts the
seat position.
SEAT BELTS (Deluxe Seat Option Only)
FOR SAFETY: Before starting machine, adjust
seat and fasten seat belt.
SEAT SUPPORT
The Seat support holds the seat up to allow
access to the batteries and circuit breakers.
To engage the seat support, lift the seat
completely open until the pin slides into the lower
notch of the seat support.
Machines with deluxe seat option only: Pull
and hold the Operator seat release handle
forward to unlock the seat before lifting the
seat open.
OPERATION
16 T12 9009918 (3--2013)
CONTRAST CONTROL BUTTON
Use the Contrast control button to darken / lighten
the LCD display.
T12 T12XP
CONFIGURATION MODE BUTTON
The Configuration mode button is for accessing
the configuration and diagnostic modes. Only
properly trained service personnel and TENNANT
representatives should access these modes.
T12 T12XP
PROPEL PEDAL
Press the Propel pedal to move the machine.
DIRECTIONAL SWITCH
Use the Directional switch to select either the
forward or reverse direction. Press the propel
pedal to move the machine.
NOTE: An audible alarm will sound when the
Directional switch is placed into reverse.
NOTE: Machines equipped with the optional
flashing light / backup alarm only: The optional
backup light and alarm will function only when the
machine is moving in reverse.
BRAKE PEDAL
Press the Brake pedal to stop the machine.
OPERATION
17
T12 9009918 (3--2013)
VACUUM FAN / SQUEEGEE BUTTON
Lower squeegee and turn vacuum fan on: Press
the Vacuum fan / squeegee button. The indicator
light will illuminate when the squeegee is lowered.
Raise squeegee and turn vacuum fan off: Press
the Vacuum fan / squeegee button. The indicator
light will go out when the squeegee is raised.
NOTE:The 1--STEP button does not need to be
activated to operate the vacuum fan / squeegee
system. The vacuum fan / squeegee button can
be turned on or turned off with the 1--STEP button
either on or off.
T12 T12XP
SOLUTION ON / OFF BUTTON
Shut off the solution flow: Press the Solution on /
off button to shut off the solution flow. All the
solution flow indicator lights will turn off.
Turn on the solution flow: Press the Solution on /
off button to turn on the solution flow. The solution
indicator lights will turn back on and the solution
flow will default to the last setting used.
T12 T12XP
HOW THE MACHINE WORKS
T12 With Cylindrical Brushes
T12 With Disk Brushes
The 1--STEP button makes it possible to
immediately begin scrubbing by operating all the
scrubbing functions.
When in the conventional Scrub mode, a water
and detergent mixture is used to scrub the floor.
When in the optional ec--H2O (electrically
converted water) mode, normal water passes
through a module where it is oxygenated and
charged with an electric current. The electrically
converted water changes into a blended acidic
and alkaline solution forming a neutral pH cleaner.
The converted water attacks the dirt, breaks it into
smaller particles, and pulls it off the floor surface
allowing the machine to easily scrub away the
suspended soil. The converted water then returns
to normal water in the recovery tank. The ec--H2O
system can be used with all double scrubbing and
heavy duty scrubbing applications.
OPERATION
18 T12 9009918 (3--2013)
BRUSH AND PAD INFORMATION
For best results, use the appropriate brush or pad
for the cleaning application. Listed below are
brushes and pads and the applications for which
each is best suited.
NOTE:The amount and type of soilage play an
important role in determining the type of brush or
pad to use. Contact a Tennant representative for
specific recommendations.
Nylon brush (Disk)* -- Softer nylon bristles are
recommended for scrubbing coated floors. Cleans
without scuffing.
Polyester brush (Cylindrical) -- Softer general
purpose polyester bristles gently clean while
scrubbing. Perfect for sensitive floor surfaces.
Polyester does not absorb water so it is preferred
over Nylon in wet applications.
PolyPro brush (Cylindrical) -- Heavy duty
polypropylene bristles provide a more aggressive
cleaning performance and can more easily lift
compacted dirt, debris, and sand while offering
excellent scrubbing performance.
Polypropylene brush (Cylindrical and Disk)* --
General purpose polypropylene bristles lift lightly
compacted dirt without scuffing high-gloss coated
floors.
Super AB brush (Cylindrical and Disk)* -- Nylon
fiber with an abrasive grit to remove stains and
compacted dirt. Aggressive action on any surface.
Performs well on buildup, grease, or tire marks.
*This brush is also available for the side brush.
Stripping pad (Brown)-- For stripping of floor
finish to prepare the floor for recoating.
Scrubbing pad (Blue) -- For medium to
heavy--duty scrubbing. Removes dirt, spills, and
scuffs.
Buffing pad (Red) -- For light duty scrubbing
without removing floor finish.
Polishing pad (White) -- For maintaining highly
polished or burnished floors.
High productivity stripping pad (Black) -- F o r
aggressive stripping of heavy finishes or sealers,
or for very heavy duty scrubbing. This pad can
only be used with the grip pad driver, not the
tufted pad driver.
Surface preparation pad (Maroon) -- F o r v e r y
aggressive chemical free removal of floor finish to
prepare the floor for re--coating
Grip pad driver -- The grip--face backing allows
pads to be fully used and holds pads in place
without penetrating the pad. The spring--activated
centering device works with all Tennant pads and
allows for fast, easy pad replacement.
Tufted pad driver -- Standard pad driver has
short bristles, or “tufts,” on the back to hold the
pad in place. This driver works with all Tennant
pads except the black high productivity pad.
OPERATION
19
T12 9009918 (3--2013)
WHILE OPERATING THE MACHINE
Pick up oversized debris before scrubbing. Pick
up wire, string, twine, large pieces of wood, or any
other debris that could become wrapped around
or tangled in the brushes.
Drive in a straight a path as possible. Avoid
bumping into posts or scraping the sides of the
machine. Overlap the scrub paths by several
centimeters (a few inches).
Avoid turning the steering wheel too sharply when
the machine is in motion. The machine is very
responsive to the movement of the steering wheel.
Avoid sudden turns, except in emergencies.
Adjust the machine speed, brush pressure, and
solution flow as required when scrubbing. Use the
lowest brush pressure and solution flow settings
for best performance.
If poor cleaning performance is observed, stop
cleaning and refer to MACHINE
TROUBLESHOOTING in this manual.
Perform the Daily Maintenance Procedures after
each use (see MACHINE MAINTENANCE in this
manual).
Drive the machine slowly on inclines. Use the
brake pedal to control machine speed on
descending inclines. Scrub with the machine up
inclines rather than down inclines.
FOR SAFETY: When using machine, go slowly
on inclines and slippery surfaces.
Do not operate machine in areas where the
ambient temperature is above 43_C(110_F). Do
not operate scrubbing functions in areas where
the ambient temperature is below freezing 0_C
(32_F).
The maximum rated incline for scrubbing with the
machine is 7%. The maximum rated incline during
transport of the machine is 14.1%.
PRE--OPERATION CHECKLIST
Perform the following steps before operating the
machine:
-Check the machine for fluid leaks.
-Check the operating lights.
-Check left side squeegee for wear and
damage.
-Check main brushes for wear and damage.
Remove wire, string, or twine wrapped around
the main scrub brushes.
-Machines equipped with cylindrical brushes:
Confirm the debris tray is empty and clean.
-Machines equipped with side brush option:
Check for wire, string, or twine wrapped
around the scrub brush.
-Machines equipped with side brush option:
Check squeegee for wear and damage.
-Check the rear squeegees for wear and
damage.
-Check the recovery tank cover seals for wear
or damage.
-Confirm the vacuum fan inlet filter is clean.
-Check the right side squeegee for wear and
damage.
-ec--H2O Scrubbing: Confirm all conventional
cleaning agents/restorers are drained and
rinsed from the solution tank.
-ec--H2O Scrubbing: Confirm the solution tank
is filled with clear cool water only.
-Check the brakes and steering for proper
operation.
-Check the tires for damage.
-Check maintenance records to determine
maintenance requirements.
OPERATION
20 T12 9009918 (3--2013)
STARTING THE MACHINE
FOR SAFETY: Before starting machine, adjust
seat and fasten seat belt (if equipped).
1. Sit in the operators seat.
2. Turn the Key switch completely past the On
position and release the key switch. The key
switch will automatically return to the On
position.
3. Place the Directional switch into the direction
needed to travel.
4. Press the Propel pedal to move the machine.
NOTE:The machine will not travel unless the
operator is sitting in the operator seat.
FILLING THE SOLUTION TANK
ec-H2O SCRUBBING (ec-H2O MODE)
FOR SAFETY: Before leaving or servicing
machine, stop on level surface, turn off
machine, and remove key.
1. Remove the cap from the solution tank.
2. Fill the solution tank with only clean COOL
WATER (less than 21qC/70qF).DONOTuse
hot water or add any conventional floor
cleaning detergents or an ec--H2O system
failure may result. Fill the solution tank with
water until the level is approximately 50 mm
(2 in) below the cap.
WARNING: Flammable materials can
cause an explosion or fire. Do not use
flammable materials in tank(s).
NOTE: Do not use the ec--H2O system when
there are conventional cleaning detergents in the
solution tank. Drain, rinse, and refill the solution
tank with clear cool water before operating the
ec--H2O system. Conventional cleaning
detergents may cause an ec--H2O system failure.
3. Reinstall the cap onto the solution tank.
OPERATION
21
T12 9009918 (3--2013)
CONVENTIONAL SCRUBBING MODE
FOR SAFETY: Before leaving or servicing
machine, stop on level surface, turn off
machine, and remove key.
1. Open the solution tank cover.
2. Partially fill solution tank with water (not to
exceed 60qC / 140qF). Pour the required
amount of detergent into the solution tank.
Continue filling the solution tank with water
until the level is approximately 50 mm (2 in)
below the cap.
WARNING: Flammable materials can
cause an explosion or fire. Do not use
flammable materials in tank(s).
ATTENTION: For Conventional Scrubbing,
only use recommended cleaning detergents.
Machine damage due to improper detergent
usage will void the manufacturer warranty.
NOTE: Pour a recommended foam control
solution into the recovery tank if excessive foam
appears. For specific detergent recommendations,
contact a Tennant representative.
3. Close the solution tank cover.
ec-H2O BUTTON (OPTION)
The ec--H2O button enables the ec--H2O system
to come on when the 1--STEP button is activated.
The light between the ec--H2O logo and ec--H2O
button will come on. The machine will default to
the last setting used when it is powered on or off.
T12 T12XP
OPERATION
22 T12 9009918 (3--2013)
SETTING BRUSH PRESSURE
Under normal cleaning conditions, the brush
pressure should be set to the lowest setting.
Under heavy grime conditions, the brush pressure
can be set to a higher setting. Travel speed and
floor conditions will affect cleaning performance.
If brushes are worn, it may be necessary to
increase the brush pressure. The machine will
default to the last setting used when it is powered
on or off.
T12 Only: With the 1--STEP button activated,
press either the Brush pressure increase button
(+) or Brush pressure decrease button (--) to set
the brush pressure.
T12
T12XP Only: With the 1--STEP button activated,
press the Brush pressure button to both raise or
lower the brush pressure settings.
T12XP
SETTING SOLUTION FLOW
With the 1--STEP button activated, press either
Solution increase button (+) or Solution decrease
button (--) to set the solution flow level. Travel
speed and floor conditions will affect scrubbing
performance. Under normal soilage conditions the
solution flow level should be set to the lowest
setting (the left light). Under heavy grime
conditions, the solution flow level should be set to
the higher settings (middle or right lights). The
machine will default to the last setting used when
the machine is powered on or off. The solution
flow indicator lights display the current solution
flow setting.
T12
T12XP
OPERATION
23
T12 9009918 (3--2013)
SCRUBBING
FOR SAFETY: Do not operate machine, unless
operator manual is read and understood.
1. Turn on the machine.
2. Press the 1--STEP button. The light near the
button will come on. All the preset scrubbing
functions will turn on.
T12 T12XP
3. Press the ec--H2O button if using optional
ec--H2O system to scrub. The indicator light
will illuminate.
T12 T12XP
4. If necessary, adjust the brush pressure and
solution flow.
5. Place the Directional switch in the direction
the machine is to be moved (forward or
reverse).
6. Press the Propel pedal to begin scrubbing.
NOTE:DO NOT turn on the ec--H2O system
during conventional scrubbing. Conventional
cleaning detergents could cause an ec--H2O
system failure. Drain, rinse, and refill the solution
tank with cool clean water before operating the
ec--H2O system.
WARNING: Flammable materials or
reactive metals can cause an explosion
or fire. Do not pick up.
FOR SAFETY: When using machine, go slowly
on inclines and slippery surfaces.
NOTE:The squeegee automatically rises when
the machine is driven in reverse. This prevents
damage to the squeegee.
ec-H2O Model: If an alarm sounds and the
warning / fault indicator indicator light flashes the
ec--H2O module must be flushed to resume
ec--H2O operation (See ec--H2O MODULE
FLUSH PROCEDURE).
NOTE: When the alarm sounds press the scrub
mode button to shut off the ec--H2O system and
continue scrubbing or flush the ec--H2O system.
ec-H2O SYSTEM
INDICATOR LIGHT
CODE CONDITION
Solid blue indicator
light
Normal operation
Flashing red warning /
fault indicator light
Flush ec--H2O module
Solid red warning /
fault indicator light
Contact Service Center
7. Release the Directional pedal and press the
brake pedal to stop the machine.
8. Press the 1--STEP button to stop scrubbing.
The light near the button will go off and
scrubbing functions will stop after a short
delay.
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