Clemas & Co TENNANT CS16 User manual

TENNANT CS16 SCRUBBER
DRYER OPERATOR MANUAL
Clemas & Co. Unit 16 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: [phone] Fax: [phone]
Email: [email protected] Web: www.clemas.co.uk

EN
ENGLISH
(Translation of original
instructions)
2

TECHNICAL SPECIFICATIONS.............................................................................4
MACHINE DIMENSIONS........................................................................................6
IMPORTANT SAFETY PRECAUTIONS.................................................................7
SAFETY SYMBOLS...............................................................................................12
FIGURE..................................................................................................................14
GENERAL INFORMATION....................................................................................19
Purpose of this manual .................................................................................................................19
Identifying the machine.................................................................................................................19
Documentation provided with the machine...................................................................................19
TECHNICAL INFORMATION.................................................................................20
General description.......................................................................................................................20
Parts of the machine.....................................................................................................................20
Danger zones................................................................................................................................20
Accessories...................................................................................................................................20
MOVEMENT INSTALLATION...............................................................................21
Lifting and transporting the packaged machine ............................................................................21
Delivery checks.............................................................................................................................21
Unpacking.....................................................................................................................................21
Electrical connections and earth (mains powered versions).........................................................21
Power supply batteries (battery powered versions)......................................................................22
Batteries: preparation....................................................................................................................22
Batteries: installation and connection............................................................................................22
Batteries: removal.........................................................................................................................23
Lifting and transporting the machine.............................................................................................23
PRACTICAL GUIDE FOR THE OPERATOR.........................................................23
Controls - Description....................................................................................................................23
Mounting and adjusting the squeegee..........................................................................................24
Moving the machine when not in operation...................................................................................24
Mounting and changing the brush/
drive disks
drive disks
...............................................................................
...............................................................................
25
25
Detergents - Instructions...............................................................................................................25
Preparing the machine for work....................................................................................................25
Working.........................................................................................................................................26
At the end of work:........................................................................................................................26
Some useful tips to get the most from your scrubber drier ...........................................................26
Draining the dirty water.................................................................................................................27
Draining the clean water ...............................................................................................................27
PERIODS OF INACTIVITY ....................................................................................27
BATTERY MAINTENANCE AND CHARGING......................................................27
MAINTENANCE INSTRUCTIONS.........................................................................28
Maintenance - General rules.........................................................................................................28
Routine maintenance....................................................................................................................28
Squeegee blades: replacing..........................................................................................................28
Fuses: replacing............................................................................................................................29
Routine maintenance....................................................................................................................29
Six monthly operations..................................................................................................................29
Maintenance..................................................................................................................................30
TROUBLESHOOTING...........................................................................................31
How to resolve possible problems ................................................................................................31
ERROR CODE DISPLAY, BATTERY VERSION....................................................32
RECOMMENDED SPARE PARTS ........................................................................33
TABLE OF CONTENTS
3

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TECHNICAL SPECIFICATIONS
B
(battery power) C (mains power)
Cleaning width mm 350
inch 14
Squeegee width mm 450
inch 17,7
Cleaning capacity per hour m2/h 1300
ft2/h 13993
Number of brushes n° 1
Brush diameter mm 355
inch 14
Maximum brush pressure g/cm2/
Brush rotation speed g/1° -
RPM 140 140
Brush motor power W 200 250
HP 0,26 0,33
Drive motor power W /
Maximum speed Km/h /
Suction motor power W 550 400
HP 0,73 0,53
Solution tank L15
gal 4
Dirty water tank L 16,5
gal 5
Rear wheel diameter mm 250
inch 9,84
Maximum slope % 2
Gross weight Kg 58 38,5
lbs 127,86 84,87
Transported weight Kg 36 15
lbs 79,36 33,06
Machine dimensions
mm X=787
Z=1165
Z1=690
Y=468
inch X=30,98
Z=45,86
Z1=27,1
Y=18,42
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Battery compartment dimensions
(length, width, height)
mm 205x265x205 /
inch 8,0x10,4x8,0 /
Packed size (length, width, height) mm 800x450x640
inch 31,4x17,7x25,1
Sound pressure (EN 60704) LpA
(dBA)  
Measurement uncertainty K
(dBA) 2,5 2,5
Vibration level (hand) (IEC 60335-2-72) ahv
m/sec2 
Measurement uncertainty, k m/sec20,5 0,5
Vibration level (body) HBV
m/sec2//
Measurement uncertainty, k m/sec2//
Maximum water and detergent
temperature
°C 4 - 35
°F 39 - 95
Battery charger
V 100 - 240 /
Hz 50 - 60 /
A1,35 /
Number of batteries n° 2 /
Battery voltage V 12 /
Individual battery capacity Ah (5h) 29 /
Power system voltage V 24 115
220 - 240
Rated current A 31 /
Power supply frequency Hz / 50 - 60
Rated power W 750 960
IP Index of Protection IP IPX3
Gross weight: maximum allowable weight with the machine fully loaded and ready for use. The
gross weight of the vehicle includes, when applicable, full clean water tanks, empty dirty water tanks
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the largest recommended batteries and all accessories such as cables, hoses, detergent, mops
and brushes.
Transported weight: the weight of the machine including the batteries, but excluding optionals (for
example, the operator’s cabin, FOPS, second and third side brushes and front brush attachment),
fresh water (in the case of scrubbers or combined machines) and the weight of a standard operator
(75 kg)
Data subject to variation without warning.
5

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MACHINE DIMENSIONS
X-Y-Z: See “TECHNICAL SPECIFICATIONS” table
Z
Z1
YX
6

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IMPORTANT SAFETY
PRECAUTIONS
Basic safety precautions must be followed when using
any electrical equipment.
READ ALL INSTRUCTIONS
BEFORE OPERATING THIS
MACHINE
WARNING! - To minimise the risk of electrocution or injury:
a) Never leave the machine unsupervised when connected to the mains power
supply. Disconnect the machine from the mains power socket after use or befo-
re performing maintenance.
b) Never allow the machine to be used as a toy. Be extremely vigilant whenever
the machine is operated by or near children.
c) Only use the machine as instructed in this manual. Only use the accessories
recommended by the manufacturer.
d) Do not use the machine if the power cable or plug is damaged. If the machine
does not function as it should or has been dropped, damaged, left outdoors or
has fallen in water, have it checked and repaired by a specialist service centre.
e) Do not move or transport the machine by pulling on its power cable. Do not
use the power cable as a handle, close doors on it or pull it over sharp objects
or corners. Do not run over the power cable with the machine. Keep the power
cable well clear of hot surfaces.
f) Do not disconnect the machine by pulling on the power cable. Grip the plug,
not the cable, to disconnect the machine.
g) Never touch a mains powered machine with wet hands.
h) Do not insert objects into the ventilation slots. Do not operate the machine
7

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with blocked ventilation slots. Remove all dust, dirt, hair and debris that might
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slots and moving parts.
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m) Take particular care when cleaning stairs.
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petrol, and do not operate the machine in areas where such liquids may be
present.
The machine must not be used for purposes other than those for which it was
expressly designed.
Scrupulously respect all safety standards and conditions applicable to the type
of building in which the machine is to be operated (e.g.: pharmaceutical compa-
nies, hospitals, chemicals, etc.).
Do not operate the machine in inadequate lighting, explosive atmospheres, on
public roads or to clean dirt that is hazardous to health (dust, gas, etc.).
The machine must be kept indoors at all times.
The machine must be kept indoors at all times.
The machine is designed to operate in temperatures between +4°C and +35°C.
It can be stored in temperatures between +0°C and +50°C when not in use.
The machine must be used at an altitude below 2000 m.
The machine must be used at an altitude below 2000 m.
The machine is designed to operate at relative humidity levels between 0% and
95%.
The machine must be used exclusively by persons trained in its use and/or who
have demonstrated their ability and have been expressly authorised to use it.
The machine is not intended for use by persons (including children) with re-
duced physical, sensory or mental capabilities, or lack of experience and knowl-
edge, unless they are supervised by a person responsible for their safety and
have received instruction in the use of the machine.
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relative safety sheet.
We recommend keeping detergents out of reach of children. In the event of con-
tact with the eyes, wash immediately with abundant water. If ingested, consult
a doctor immediately.
Numerous unpleasant experiences have shown that a wide range of personal
objects may cause serious accidents. Before beginning work, remove jewellery,
8

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watches, ties, etc.
The operator must always use personal protection devices: protective apron or
overalls, non-slip waterproof shoes, rubber gloves, protective goggles and ear
protectors and mask to protect the respiratory tract.
Do not pick up burning or smoking material like cigarettes, matches or hot ash-
es.
Never operate the machine on slopes or ramps of more than 2%. Never drive
across even gentle slopes. Always manoeuvre with care and avoid reversing.
If you need to transport the machine over ramps or steep slopes, to prevent it
tipping over or running out of control, completely empty the detergent and dirty
water tanks and remove the batteries.
Never park the machine on a slope.
Never leave the machine unattended while switched on. Before leaving it, dis-
connect the machine from the mains power supply and make sure it cannot
move accidentally.
Never use the machine to transport people or goods or to tow things. Do not
tow the machine.
Never rest objects of any weight on the machine for any reason.
Do not remove, modify or bypass safety devices (brush guards, battery covers,
fuses, electric system covers, etc.).
Always check the condition of the brush guard before operating the machine. If
any damage is found, do not operate the machine but have the guard replaced
by personnel trained and authorised by the manufacturer.
Never touch the brush unless the machine is disconnected from the power sup-
ply.
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ganic and inorganic material.
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current legislation.
current legislation.
Never wash the machine with water jets.
Make sure the electrical
characteristics of the machine (voltage, frequency,
characteristics of the machine (voltage, frequency,
power) given on the nameplate correspond to those of the mains electricity
power) given on the nameplate correspond to those of the mains electricity
supply.
supply.
Make sure the power sockets used for mains powered models and battery
chargers are properly earthed and protected by a 2-pole thermal magnetic
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Źrated current 15-16A
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ŹIcn breaking capacity: 6000 A
9

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Ź $&GLႇHUHQWLDOEUHDNHULQWHUYHQWLRQ
This equipment must be earthed. In the event of a malfunction or failure, the
This equipment must be earthed. In the event of a malfunction or failure, the
earth connection provides the path of least resistance for electrical current, min-
earth connection provides the path of least resistance for electrical current, min-
imising the risk of electrocution.
imising the risk of electrocution.
Mains powered versions come with a three-wire cable and a three-pin earthed
Mains powered versions come with a three-wire cable and a three-pin earthed
plug for use in a suitable earthed socket. The earth wire is yellow and green.
plug for use in a suitable earthed socket. The earth wire is yellow and green.
Never connect this wire to anything other than the earth terminal of the socket.
Never connect this wire to anything other than the earth terminal of the socket.
The plug must be plugged into a suitable socket, correctly installed and wired
The plug must be plugged into a suitable socket, correctly installed and wired
according to local standards.
according to local standards.
Incorrect wiring or failure to connect the machine’s earth wire may lead to a risk
Incorrect wiring or failure to connect the machine’s earth wire may lead to a risk
of electrocution.
of electrocution.
Ifyouareindoubtaboutthe properearthingofthepowersocket,haveitchecked
Ifyouareindoubtabouttheproperearthingofthepower socket,haveitchecked
E\DTXDOL¿HGHOHFWULFLDQ
E\DTXDOL¿HGHOHFWULFLDQ
Do not tamper with the plug supplied with the machine. Only use sockets that
Do not tamper with the plug supplied with the machine. Only use sockets that
are suitable for the machine’s mains plug. If the plug needs to be replaced, have
are suitable for the machine’s mains plug. If the plug needs to be replaced, have
the job done by a
the job done by a
TXDOL¿HGHOHFWULFLDQ
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.
.
Use of adapters with the machine’s mains power plug is strictly forbidden.
Use of adapters with the machine’s mains power plug is strictly forbidden.
When operating mains powered versions, to avoid the risk of electrocution, use
When operating mains powered versions, to avoid the risk of electrocution, use
only the extension supplied with the machine.
only the extension supplied with the machine.
When using mains powered versions, take care to prevent the rotating brush
from coming into contact with the power cable.
To reduce the risk of personal injury caused by the machine’s power plug be-
coming loose in the extension, periodically check that the connection is secure.
Using an extension with a loose connection can cause overheating, smoke and
HYHQ¿UH
To reduce the risk of the machine’s mains power plug becoming loose in the
extension, tie a knot as shown
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the clip on the machine’s handle as shown
the clip on the machine’s handle as shown
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¿J1
.
.
When operating mains powered versions,
When operating mains powered versions, periodically examine the mains cable
and extension. If any damage is detected, do not use the machine and refer
the necessary repairs to personnel trained and authorised by the manufacturer.
Battery charger: check the power cable regularly for damage. In the event of
Battery charger: check the power cable regularly for damage. In the event of
damage, do not use the machine. Have the cable replaced by
damage, do not use the machine. Have the cable replaced by personnel trained
and authorised by the manufacturer
.
.
Use only the battery charger supplied with the machine to recharge the batter-
Use only the battery charger supplied with the machine to recharge the batter-
ies.
ies.
It is essential to respect the battery manufacturer’s instructions.
It is essential to respect the battery manufacturer’s instructions.
Ź
Ź
Always keep the batteries
Always keep the batteries clean and dry to avoid surface leakage cur-
rents.
ŹProtect the batteries from impurities such as metal dust.
ŹNever rest metal tools on batteries as they could cause short circuits and
10

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lead to explosions.
ŹNever wear metal rings or bracelets when working on batteries.
Ź 'RQRWVPRNHXVHQDNHGÀDPHVRUVSDUNVQHDUEDWWHULHV
ŹNever lift or handle batteries by their terminals.
ŹBatteries must be disposed of through appropriate channels and not as
normal waste.
ŹIn the case of gel batteries, never attempt to remove the battery cover to
add water or acid to the cell/s inside.
ŹWhen using acid for leak-proof tubular batteries, always follow the safety
instructions scrupulously.
ŹThe electrolyte contained in batteries is a sulphuric acid solution and
is highly corrosive.
ŹIn the event of contact with the eyes, wash immediately with plenty
of water and seek medical advice
ŹIn the event of contact with the skin or clothing, wash with plenty of
water.
ŹStore out of the reach of children.
ŹUse suitable gloves and protect the eyes and face.
ŹMake sure that the area is well ventilated before recharging batter-
ies.
All maintenance operations must be performed in an adequately lit place and
All maintenance operations must be performed in an adequately lit place and
only after disconnecting the machine from the power supply. With mains pow-
only after disconnecting the machine from the power supply. With mains pow-
ered models, unplug the machine from the mains power socket. With battery
ered models, unplug the machine from the mains power socket. With battery
models, remove the fuse from the battery bridge. With mains powered models,
models, remove the fuse from the battery bridge. With mains powered models,
the operator must always be in a position to verify that the plug remains un-
the operator must always be in a position to verify that the plug remains un-
plugged from the mains power socket throughout maintenance operations.
plugged from the mains power socket throughout maintenance operations.
All work on the electrical system and all maintenance and repair op-
erations other than those explicitly described in this manual must be
performed by personnel trained and authorised by the manufacturer.
If the power cable, plug or terminals require replacing, make sure the electrical
connections and cable grip are tightly fastened to guarantee the resistance of
the cable if pulled.
KEEP THESE INSTRUCTIONS SAFE.
11

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SAFETY SYMBOLS
MAXIMUM SLOPE
OPERATOR'S MANUAL, INSTRUCTIONS FOR USE
READ THE OPERATOR'S MANUAL
DIRECT CURRENT SYMBOL
INSULATION CLASS, THIS CLASSIFICATION ONLY AP-
PLIES TO BATTERY POWERED MACHINES.
EARTH SYMBOL, IDENTIFIES ANY TERMINAL DESTINED
FOR CONNECTION TO AN EXTERNAL EARTH CONDUC-
TOR TO PROTECT AGAINST ELECTROCUTION IN THE
EVENT OF A MALFUNCTION.
MACHINE RUN SYMBOL
MACHINE STOP SYMBOL
MACHINE STANDBY SYMBOL
SPECIAL WASTE. DO NOT DISPOSE OF AS NORMAL
WASTE.
CAUTION! RISK OF ABRASION
MINIMUM AND MAXIMUM TEMPERATURE OF LIQUID IN
TANK
4°C
35°C
12

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CAUTION! PROTECT AGAINST RAIN
CAUTION! PROTECT AGAINST DIRECT SUNLIGHT
ARRANGEMENTAND CONNECTION OF BATTERIES
13

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FIGURE
A
2
8
15
4
6
3
7
1
B
14

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ECO ECO
7
2
3
3
45
6
6
C8
45
D
1
3
2
15

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E
2 - 12 4
33
5
1
F21
G1H
1
16

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I
L
17

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Extension Machine power
cable
123
M
N
O
18

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GENERAL INFORMATION
IMPORTANT!
Read this manual carefully before carrying out any work on the machine.
Purpose of this manual
This manual has been written by the Manufacturer and is an integral part of the machine1.
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required by operators2.
In addition to this manual, which contains information for operators, other publications are available providing
VSHFL¿FLQIRUPDWLRQIRUmaintenance personnel3.
The terms “right” and “left”, “clockwise” and “anti-clockwise” refer to the forward movement of the machine.
Constant compliance with the instructions provided in this manual guarantees the safety of the operator and the
machine, ensures low running costs and high quality results and extends the working life of the machine. Failure
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Parts of the text requiring special attention are printed in bold and preceded by the symbols illustrated and de-
scribed here. DANGER
Indicates the need for attention in order to avoid a series of consequences which could cause death or
serious injury to personnel.
WARNING
Indicates the need for attention in order to avoid a series of consequences which could cause injury to
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IMPORTANT!
Indicates particularly important instructions.
In line with the company’s policy of constant product development and updating, the Manufacturer reserves the
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of the instructions contained in this manual are guaranteed.
Identifying the machine
The nameplate provides the following information:
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Documentation provided with the machine
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Ź (&FHUWL¿FDWHRIFRQIRUPLW\
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2 Persons responsible for using the machine without performing any operations requiring precise technical skills.
3 Persons with experience, technical training and a knowledge of legislation and standards, able to perform all the neces-
sary operations and to recognise and avoid possible risks in handling, installation, use and maintenance of this machine.
Model :
Vac :
W :
A :
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Ser.N :
Date :
IP :
Kg :
19

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TECHNICAL INFORMATION
General description
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The machine is intended for use in commercial applications, such as hotels, schools, hospitals, factories, shops
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The machine must only be used indoors.
It is available in both battery and mains powered versions to meet all running time and weight requirements.
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scrubs it to remove the dirt. By carefully choosing the detergent and brushes (or abrasive disks) from the wide
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and dirt.
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erated in the dirty water tank by the suction motor. The squeegee connected to the tank collects the dirty water.
Parts of the machine
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Danger zones
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and respiratory tract and of asphyxia. Danger represented by the dirt collected from the environment
(germs and chemical substances). Danger of crushing between the two tanks when the dirty water tank
is replaced on top of the detergent tank.
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presence of hydrogen during charging.
Accessories DANGER
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IMPORTANT!
For a complete and up-to-date list of available accessories, contact an authorised dealer.
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S.P.E. battery charger CBHD1
S.P.E. battery charger CBHD1
20