Club Car CARRYALL 100 CE User manual

Carryall100CEMark
Owner’sManual
ElectricandGasoline
[Refertobackcoverforapplicablebuildcoderange]

NOTICE
Thismanualisvalidforvehiclesmanufacturedinthebuildcoderangeprovidedonthebackcoverofthismanual.Ifthe
vehiclebuildcodeisdifferentfromthatshownonthebackcoverofthismanual,pleasecontactyournearestdealerorgoto
www.clubcar.comtoretrievetheproperowner’smanualforthevehicle.SeealsoModelIdenticationinthismanual.
Warrantyinformationappearsattheendofthismanual.Nootherwarranties,expressorimplied,arecontainedherein.
Yourauthorizedrepresentativecheckedthevehiclebeforeitwasdeliveredtoyouandwillprovideyouacopyofthe
completedvehiclewarrantyregistrationform.
ClubCarisnotliableforerrorsinthismanualorforincidentalorconsequentialdamagesthatresultfromtheuseof
thematerialinthismanual.
Thismanualcontainsproprietaryinformationthatisprotectedbycopyright.Allrightsarereserved.Nopartofthismanual
maybephotocopied,reproduced,ortranslatedtoanotherlanguagewithoutthewrittenconsentofClubCar,LLC.
Theinformationcontainedinthisdocumentissubjecttochangewithoutnotice.ClubCarreservestherighttomakedesign
changestovehicleswithoutobligationtomakethesechangesonunitspreviouslysold.
Theseutilityvehiclesarefour-wheel,general-purposevehiclesintendedtotransportpeopleandcargoonimprovedor
groomedsurfaces.
ThesevehiclesdonotconformtoU.S.FederalMotorVehicleSafetyStandards(FMVSS)forautomobilesortoFMVSS500
forlow-speedvehicles,andarenotequippedforoperationonpublicstreets,roads,orhighways.
IfinEnglish,thismanualistheOriginalInstructionsprovidedbythemanufacturer.IfinanylanguageotherthanEnglish,
thismanualisatranslationoftheOriginalInstructions.
P .O.Box204658
Augusta,Georgia30917–4658USA
Telephone[phone]
ServicePartsFax706–855–7413
www.clubcar.com
Copyright©2013ClubCar,LLC
ClubCar,Tranquility,andArmorFlex
areregisteredtrademarksofClubCar,LLC
ThismanualeffectiveJanuary1,2014
Carryall100CEMarkOwner’sManualPage1

FOREWORD
ThankyouforchoosingClubCar,thenamemostwidelyrecognizedastheindustryleaderinvehicleefciencyand
long-lastingvalue.Youhavechosenthenestutilityvehicleonthemarket.Pleaseprotectyourinvestmentand
ensurethatyourClubCarvehicle(s)providesyearsofreliable,superiorperformancebyreadingandfollowingthe
maintenanceinstructionsinthismanual.
Yourcomfortandsafetyareimportanttous,soweurgeyoutoreadandfollowthestep-by-stepoperatinginstructions
andsafetyproceduresinthismanual.Theseinstructionsmustbefollowedinordertoavoidtheriskofseverepersonal
injury.Ifyourentorloanyourvehicletoothers,werecommendthatyouaskthemtoreadthismanualbeforethey
operatethevehicle.
ClubCarproductsarebackedbyacustomersupportsystemdesignedtoofferyoufast,courteousservice.Intheevent
yourClubCarvehicleneedsrepairsorservice,pleasecontactyourlocalauthorizedClubCardealerordistributor,who
willbeabletoprovidetechnicaladvice,performwarrantywork,andsellpartsandservicemanuals.Forthenameand
addressoftheauthorizedClubCardealerordistributornearestyou,logontoourwebsiteatwww.clubcar.comor
call1-800-ClubCar(258-2227).Ifyouwouldprefertowritetous,directyourlettertoClubCar,Attention:Marketing
Services,P .O.Box204658,Augusta,Georgia30917-4658USA.
Wehopeyouwillconsiderthisowner’smanualapermanentpartofyourClubCarvehicle.Ifyousellthevehicle,
pleaseincludethemanualsothatthenextownerwillhavetheimportantoperating,safety,andmaintenance
informationitcontains.
MAINTENANCEITEMS
ClubCarBatteryTerminalProtectorSpray
CCPN1014305
DryMolyLube
CCPN1012151
ChassisLube
EPNLGIGrade2(commerciallyavailable)
EngineAirFilter(404cc)
CCPN102558201
DeionizerFilterReplacementCartridge(SPWS)
CCPN104005901
SparkPlugO.H.C.(404cc)
CCPN105017801
DeionizerFilterReplacementCartridge(non-SPWS)
CCPNAM10975
Page2Carryall100CEMarkOwner’sManual

TABLEOFCONTENTS
SafetyDecalIdentication.....................................................................................................................................4
PracticeSafety.....................................................................................................................................................8
Proposition65–StateofCalifornia........................................................................................................................8
SafetyDetails.......................................................................................................................................................9
GeneralWarnings.................................................................................................................................................9
GeneralInformation............................................................................................................................................13
FrontBumperandBrushGuard...........................................................................................................................14
ModelIdentication.............................................................................................................................................15
ControlsandIndicators.......................................................................................................................................16
Pre-OperationandDailySafetyChecklist.............................................................................................................23
DrivingInstructions.............................................................................................................................................25
LoadingandUnloading.......................................................................................................................................28
VehicleLoadCapacities......................................................................................................................................28
TowingwiththeVehicle.......................................................................................................................................30
TransportingonaTrailer.....................................................................................................................................30
Storage–ElectricVehicleswithPowerDriveBatteryCharger................................................................................31
Storage–GasolineVehicles................................................................................................................................33
Maintenance......................................................................................................................................................34
PeriodicServiceSchedules.................................................................................................................................35
PeriodicLubricationSchedules...........................................................................................................................38
Batteries–ElectricVehicles................................................................................................................................40
SinglePointWateringSystem(SPWS).................................................................................................................44
BatteryCharger–ElectricVehicles......................................................................................................................46
Battery–GasolineVehicle..................................................................................................................................50
EngineOil–GasolineVehicle..............................................................................................................................52
FuelingInstructions–GasolineVehicle................................................................................................................54
CleaningtheVehicle...........................................................................................................................................55
Accessories........................................................................................................................................................56
SubsequentOwnerRegistration..........................................................................................................................56
VehicleSpecications.........................................................................................................................................56
Warranties..........................................................................................................................................................61
ECDeclarationofConformity..............................................................................................................................64
Carryall100CEMarkOwner’sManualPage3

SafetyDecalIdentication
SAFETYDECALIDENTIFICATION
Thefollowingpagescontainsafetydecalinformation.Fordetailedinformationonspecicfeatures,readthe
appropriatesectioninthismanual.
CARRYALL100CE–ELECTRICVEHICLE
2928
2
3
1
1101908601Decal,T owSwitchWarning(onT ow/Runswitch
plate,underseat)3102833301Decal,MaintenanceNotice(onvehiclebody,under bed)
2101931501Decal,ComponentCoverNotice(onelectrical
componentcover)
Page4Carryall100CEMarkOwner’sManual

SafetyDecalIdentication
CARRYALL100CE–ELECTRICVEHICLE,CONTINUED
2923
2
1
5
4
3
1102825501Decal,RolloverWarning(oninstrumentpanel)4102832001Decal,BedLatchWarning(onvehiclebody,below
bedlatch)
2102825701Decal,OperatingInstructions(oninstrumentpanel)5105137107VehicleLoadingInstructions
3102831901Decal,BedLatchWarning(onvehiclebody,below
bedlatch)
Carryall100CEMarkOwner’sManualPage5

SafetyDecalIdentication
CARRYALL100CE–GASOLINEVEHICLE
2924
2
1
6
5
4
3
1102825401Decal,RolloverWarning4102832001Decal,BedLatchWarning(onvehiclebody,below
bedlatch)
2102825601Decal,OperatingInstructions5102833301Decal,MaintenanceNotice(onvehiclebody,under
bed)
3102831901Decal,BedLatchWarning(onvehiclebody,below
bedlatch)6105137107VehicleLoadingInstructions
Page6Carryall100CEMarkOwner’sManual

SafetyDecalIdentication
CARRYALL100CE–GASOLINEVEHICLE,CONTINUED
2895
1
3
5
2
4
1101915201Decal,FrameGround/GovernorWarning(on
vehicleframenearbattery)5105082301Decal,GasolineFuelWarning(onfueltank)
2101960501Decal,RotatingParts/HotManifoldWarning(on
starter/generator)
3102345901Decal,DiodeSafetyWarning(onvehicleframe,
neardiode)
4103205501Decal,Maintenance/OperateWarning(on
Maintenance/Operateswitchplate,underseat)
Carryall100CEMarkOwner’sManualPage7

PracticeSafety
PRACTICESAFETY
399
Figure1PracticeSafety
Safetysignslikeyouseeabovemayatrstseemshocking,buttheirimpactismildcomparedwiththereality
ofseverepersonalinjury.
Yoursafetyandsatisfactionareoftheutmostimportancetous.Thatiswhybeforeoperatingthevehicle,weurge
youtoreviewtheinformationinthismanual.UnderstandandbecomefamiliarwiththeDANGER,WARNING,and
CAUTIONstatementsandproceduresitcontains,alongwiththesafetydecalsthatareafxedtoyourvehicle.
Taketimetounderstandthelanguageofsafety.Itisalanguagethatcansaveyourlife.
PROPOSITION65–STATEOFCALIFORNIA
WARNING
•Thisproductcontainsoremitschemicalsorsubstancesthathavebeendeterminedbythestateof
Californiatocausecancerandbirthdefectsorotherreproductiveharm.
Page8Carryall100CEMarkOwner’sManual