Club Car CARRYALL 1500 CE User manual

CARRYALL1500/1700CEDiesel
All-WheelDriveOwner’sManual
[Refertobackcoverforapplicablebuildcoderange]

NOTICE
Thismanualisvalidforvehiclesmanufacturedinthebuildcoderangeprovidedonthebackcoverofthismanual.Ifthe
vehiclebuildcodeisdifferentfromthatshownonthebackcoverofthismanual,pleasecontactyournearestdealerorgoto
www.clubcar.comtoretrievetheproperowner’smanualforthevehicle.SeealsoModelIdenticationinthismanual.
Warrantyinformationappearsattheendofthismanual.Nootherwarranties,expressorimplied,arecontainedherein.
Yourauthorizedrepresentativecheckedthevehiclebeforeitwasdeliveredtoyouandwillprovideyouacopyofthe
completedvehiclewarrantyregistrationform.
ClubCarisnotliableforerrorsinthismanualorforincidentalorconsequentialdamagesthatresultfromtheuseof
thematerialinthismanual.
Thismanualcontainsproprietaryinformationthatisprotectedbycopyright.Allrightsarereserved.Nopartofthismanual
maybephotocopied,reproduced,ortranslatedtoanotherlanguagewithoutthewrittenconsentofClubCar.
Theinformationcontainedinthisdocumentissubjecttochangewithoutnotice.
ClubCarreservestherighttomakedesignchangestovehicleswithoutobligationtomakethesechangesonunits
previouslysold.
ThesevehiclesdonotconformtoU.S.FederalMotorVehicleSafetyStandards(FMVSS)forautomobilesortoFMVSS
571.500forlow-speedvehicles,andarenotequippedforoperationonpublicstreets,roads,orhighways.
IfinEnglish,thismanualistheOriginalInstructionsprovidedbythemanufacturer.IfinanylanguageotherthanEnglish,
thismanualisatranslationoftheOriginalInstructions.
Dimensionsandweightsareapproximateonlyandtheillustrationsdonotnecessarilyshowthevehicleinstandard
condition.Forexactinformationaboutanyparticularvehicle,pleaseconsultyourdealer.
P .O.Box204658
Augusta,Georgia30917–4658USA
Telephone[phone]
ServicePartsFax706–855–7413
www.clubcar.com
Copyright©2013ClubCar,LLC
ClubCar,Tranquility,andArmorFlex
areregisteredtrademarksofClubCar,LLC
ThismanualeffectiveJanuary1,2014
CARRYALL1500/1700CEDieselAll-WheelDriveOwner’sManualPage1

FOREWORD
ThankyouforchoosingClubCar,thenamemostwidelyrecognizedastheindustryleaderinvehicleefciencyand
long-lastingvalue.Youhavechosenthenestutilityvehicleonthemarket.Pleaseprotectyourinvestmentand
ensurethatyourClubCarvehicle(s)providesyearsofreliable,superiorperformancebyreadingandfollowingthe
maintenanceinstructionsinthismanual.
Yourcomfortandsafetyareimportanttous,soweurgeyoutoreadandfollowthestep-by-stepoperatinginstructions
andsafetyproceduresinthismanual.Theseinstructionsmustbefollowedinordertoavoidtheriskofseverepersonal
injury.Ifyourentorloanyourvehicletoothers,werecommendthatyouaskthemtoreadthismanualbeforethey
operatethevehicle.
ClubCarproductsarebackedbyacustomersupportsystemdesignedtoofferyoufast,courteousservice.Intheevent
yourClubCarvehicleneedsrepairsorservice,pleasecontactyourlocalauthorizedClubCardealerordistributor;who
willbeabletoprovidetechnicaladvice,performwarrantywork,andsellpartsandservicemanuals.
ForthenameandaddressoftheauthorizedClubCardealerordistributornearestyou,logontoourwebsiteat
www.clubcar.comorcall706-863-3000.Ifyouwouldprefertowritetous,directyourletterto:ClubCarLLC,Attention:
MarketingServices,P .O.Box204658,Augusta,Georgia30917-4658USA.
Wehopeyouwillconsiderthisowner’smanualapermanentpartofyourClubCarvehicle.Ifyousellthevehicle,
pleaseincludethemanualsothatthenextownerwillhavetheimportantoperating,safety,andmaintenance
informationitcontains.
Page2CARRYALL1500/1700CEDieselAll-WheelDriveOwner’sManual

TABLEOFCONTENTS
NotetotheOwner................................................................................................................................................5
SafetyDecalandFeatureIdentication..................................................................................................................5
PracticeSafety...................................................................................................................................................10
SafetyDetails......................................................................................................................................................11
GeneralWarnings...............................................................................................................................................12
GeneralInformation............................................................................................................................................16
ModelIdentication.............................................................................................................................................17
ControlsandIndicators.......................................................................................................................................19
Roll-OverProtectiveStructureandSeatBelts.......................................................................................................23
SeatLatchandAdjustment.................................................................................................................................24
Pre-OperationandDailySafetyChecklist.............................................................................................................25
DrivingInstructions.............................................................................................................................................26
BedLatchandPropRod.....................................................................................................................................29
LoadingandUnloadingCargo.............................................................................................................................30
VehicleLoadCapacities......................................................................................................................................31
TowingwiththeVehicle.......................................................................................................................................32
TransportingonaTrailer.....................................................................................................................................32
Storage..............................................................................................................................................................33
Maintenance......................................................................................................................................................35
PeriodicServiceSchedule...................................................................................................................................36
PeriodicLubricationSchedule.............................................................................................................................38
BrakeFluidReservoir.........................................................................................................................................40
EngineOil..........................................................................................................................................................41
GearcaseLubrication..........................................................................................................................................45
EngineCoolant–DieselVehicles........................................................................................................................47
AirIntakeSystem...............................................................................................................................................48
FuelingInstructions.............................................................................................................................................49
Battery...............................................................................................................................................................51
UsingABoosterBattery(JumpStarting)..............................................................................................................53
CleaningtheVehicle...........................................................................................................................................54
Accessories........................................................................................................................................................55
SubsequentOwnerRegistration..........................................................................................................................55
CARRYALL1500/1700CEDieselAll-WheelDriveOwner’sManualPage3

VehicleSpecications.........................................................................................................................................56
Warranties..........................................................................................................................................................59
ECDeclarationofConformity(SampleDocument)................................................................................................61
Page4CARRYALL1500/1700CEDieselAll-WheelDriveOwner’sManual

NotetotheOwner
NOTETOTHEOWNER
Thisutilityvehicle,withstandardequipmentandauthorizedattachments,isintendedforcommercialorresidential
property,farm,ranchorrecreationalapplications.Useonlyapprovedaccessoriesandattachmentsdesignedforyour
vehicle.ThisOperator’sManualdoesnotincludeinstructionsforattachments.Readthemanual(s)providedwith
theauthorizedattachmenttolearnsafemaintenanceandoperationofthevehicle.Makesurethevehicleissuitably
equippedforthetypeofworktobeperformed.Contactyourdealerifyouhaveanyquestionsconcerningtheuseof
accessoriesandattachmentsforthesevehicles.
DONOTusethisvehicleforanypurposeorinanymannerotherthanasdescribedinthemanual,decalsorother
productsafetyinformationprovidedwiththevehicle.Thesematerialsdenethevehicle’sintendeduse.Consultan
authorizeddealeronchanges,additionsormodicationsthatmayberequiredforthisvehicletocomplywithvarious
countryregulationsandsafetyrequirements.
CAUTION
•Thefuelsystemandengineonyourvehiclearedesignedandbuilttogovernmentemissions
standards.Tamperingbydealers,customers,operatorsandusersisstrictlyprohibitedbylaw.Failure
tocomplycouldresultingovernmentnes,reworkcharges,invalidwarranty,legalactionandpossible
conscationofthevehicleuntilreworktooriginalconditioniscompleted.Engineserviceand/or
repairsmustbedonebyacertiedtechnicianonly!
SAFETYDECALANDFEATUREIDENTIFICATION
Thefollowingpagescontainsafetydecalandfeatureidenticationinformation.Fordetailedinformationonspecic
features,readtheappropriatesectioninthismanual.
DECALINSPECTIONANDMAINTENANCE
Cleandecalsandkeeplegible.Donotusesolvents,gasoline,orotherharshchemicalstocleandecals.Ifanyofthe
operationorwarningdecalsonthevehiclebecomedamaged,havebeenremoved,orcannotbeeasilyread,they
shouldbereplacedimmediatelytoavoidpossiblepropertydamage,personalinjury,ordeath.Contactyourdealer.Ifa
decalisonapartthatisreplaced,ensurenewparthasappropriatedecal.
CARRYALL1500/1700CEDieselAll-WheelDriveOwner’sManualPage5

SafetyDecalandFeatureIdentication
CARRYALL1500DIESELCEMARKVEHICLES
3008
5
3
2
8
4
7
6
1
1102427501Decal,HotPressurizedFluidWarning(oncoolant
reservetankcap,underhood)5102459201Decal,DieselFuelWarning(onframe,nearfuel tank)
2102458901Decal,HotSurfaceWarning(oncoolantpipesand
undersideofseats)(onbedseal)6102459301Decal,BedLatchWarning(onvehiclebody,below bedlatch)
3102459001Decal,HotManifoldWarning(onengine,near
manifold)7102459501Decal,Rotating/HotPartsWarning(onframenear battery)
4102459101Decal,GroundWarning(onvehicleframe,near
battery)8102884301Decal,OperatingInstructions(oninstrumentpanel)
Page6CARRYALL1500/1700CEDieselAll-WheelDriveOwner’sManual

SafetyDecalandFeatureIdentication
CARRYALL1500DIESELCEMARKVEHICLES
2708
5
3
6
1
2
7
8
4
11011553Decal,TrailerHitchT ongueWeightNotice(on
trailer/receiverhitch)5102884401Decal,RolloverWarning(oninstrumentpanel)
2101609401Decal,CrushAreaWarning(behindseat,near
cargobed)6102961201Decal,ROPSWarning(onROPS)
3102459401Decal,YoungDriverWarning(onROPS)7103202601Decal,VehicleLoadingInstructions(oncargobed)
4102460201Decal,RotatingPartsWarning(onvehiclebody,
underseat)8103210401Decal,VehicleLoadingInstructions(oncargobed)
CARRYALL1500/1700CEDieselAll-WheelDriveOwner’sManualPage7

SafetyDecalandFeatureIdentication
CA1700DIESEL-CEMARKVEHICLES
3009
5
6
4
2
3
7
1
1102427501Decal,HotPressurizedFluidWarning(oncoolant
reservetankcap,underhood)5102459201Decal,DieselFuelWarning(onframe,nearfuel tank)
2102458901Decal,HotSurfaceWarning(oncoolantpipesand
undersideofseats)(onbedseal)6102459501Decal,Rotating/HotPartsWarning(onframenear battery)
3102459001Decal,HotManifoldWarning(onengine,near
manifold)7102460201Decal,RotatingPartsWarning(onvehiclebody, underseatandonframe)
4102459101Decal,GroundWarning(onvehicleframe,near
battery)
Page8CARRYALL1500/1700CEDieselAll-WheelDriveOwner’sManual