Club Car IntelliTach Carryall 295 User manual

All-WheelDriveCEMarkDiesel
VehicleOwner’sManual
Carryall295andCarryall295SE
[Refertobackcoverforapplicablebuildcoderange]

NOTICE
Thismanualisvalidforvehiclesmanufacturedinthebuildcoderangeprovidedonthebackcoverofthismanual.Ifthe
vehiclebuildcodeisdifferentfromthatshownonthebackcoverofthismanual,pleasecontactyournearestdealerorgoto
www.clubcar.comtoretrievetheproperowner’smanualforthevehicle.SeealsoModelIdenticationinthismanual.
Warrantyinformationappearsattheendofthismanual.Nootherwarranties,expressorimplied,arecontainedherein.
Yourauthorizedrepresentativecheckedthevehiclebeforeitwasdeliveredtoyouandwillprovideyouacopyofthe
completedvehiclewarrantyregistrationform.
ClubCarisnotliableforerrorsinthismanualorforincidentalorconsequentialdamagesthatresultfromtheuseof
thematerialinthismanual.
Thismanualcontainsproprietaryinformationthatisprotectedbycopyright.Allrightsarereserved.Nopartofthismanual
maybephotocopied,reproduced,ortranslatedtoanotherlanguagewithoutthewrittenconsentofClubCar.
Theinformationcontainedinthisdocumentissubjecttochangewithoutnotice.
ClubCarreservestherighttomakedesignchangestovehicleswithoutobligationtomakethesechangesonunits
previouslysold.
Theseutilityvehiclesarefour-wheel,general-purposevehiclesintendedtotransportpeopleandcargo.
IfinEnglish,thismanualistheOriginalInstructionsprovidedbythemanufacturer.IfinanylanguageotherthanEnglish,
thismanualisatranslationoftheOriginalInstructions.
Dimensionsandweightsareapproximateonlyandtheillustrationsdonotnecessarilyshowthevehicleinstandard
condition.Forexactinformationaboutanyparticularvehicle,pleaseconsultyourdealer.
P .O.Box204658
Augusta,Georgia30917–4658USA
Telephone[phone]
ServicePartsFax706–855–7413
www.clubcar.com
Copyright©2008,2009,2010,2011ClubCar,LLC
ClubCar,Tranquility,andArmorFlex
areregisteredtrademarksofClubCar,LLC
ThismanualeffectiveAugust1,2008
All-WheelDriveCEMarkDieselVehicleOwner’sManualPage1

FOREWORD
ThankyouforchoosingClubCar,thenamemostwidelyrecognizedastheindustryleaderinvehicleefciencyand
long-lastingvalue.Youhavechosenthenestutilityvehicleonthemarket.Pleaseprotectyourinvestmentand
ensurethatyourClubCarvehicle(s)providesyearsofreliable,superiorperformancebyreadingandfollowingthe
maintenanceinstructionsinthismanual.
Yourcomfortandsafetyareimportanttous,soweurgeyoutoreadandfollowthestep-by-stepoperatinginstructions
andsafetyproceduresinthismanual.Theseinstructionsmustbefollowedinordertoavoidtheriskofseverepersonal
injury.Ifyourentorloanyourvehicletoothers,werecommendthatyouaskthemtoreadthismanualbeforethey
operatethevehicle.
ClubCarproductsarebackedbyacustomersupportsystemdesignedtoofferyoufast,courteousservice.Intheevent
yourClubCarvehicleneedsrepairsorservice,pleasecontactyourlocalauthorizedClubCardealerordistributor;who
willbeabletoprovidetechnicaladvice,performwarrantywork,andsellpartsandservicemanuals.
ForthenameandaddressoftheauthorizedClubCardealerordistributornearestyou,logontoourwebsiteat
www.clubcar.comorcall706-863-3000.Ifyouwouldprefertowritetous,directyourletterto:ClubCar,Attention:
MarketingServices,P .O.Box204658,Augusta,Georgia30917-4658USA.
Wehopeyouwillconsiderthisowner’smanualapermanentpartofyourClubCarvehicle.Ifyousellthevehicle,
pleaseincludethemanualsothatthenextownerwillhavetheimportantoperating,safety,andmaintenance
informationitcontains.
Page2All-WheelDriveCEMarkDieselVehicleOwner’sManual

TABLEOFCONTENTS
OfcialDocuments................................................................................................................................................5
NotetotheOwner................................................................................................................................................8
SafetyDecalandFeatureIdentication..................................................................................................................8
PracticeSafety...................................................................................................................................................13
SafetyDetails.....................................................................................................................................................14
GeneralWarnings...............................................................................................................................................15
GeneralInformation............................................................................................................................................18
ModelIdentication.............................................................................................................................................20
ControlsandIndicators.......................................................................................................................................21
Roll-OverProtectiveStructureandSeatBelts.......................................................................................................26
SeatLatchandAdjustment.................................................................................................................................27
Pre-OperationandDailySafetyChecklist.............................................................................................................28
DrivingInstructions.............................................................................................................................................29
BedLatchandPropRod.....................................................................................................................................32
LoadingandUnloadingCargo.............................................................................................................................33
VehicleLoadCapacities......................................................................................................................................34
TowingwiththeVehicle.......................................................................................................................................35
TransportingonaTrailer.....................................................................................................................................35
Storage..............................................................................................................................................................36
Maintenance......................................................................................................................................................37
PeriodicServiceSchedule...................................................................................................................................38
PeriodicLubricationSchedule.............................................................................................................................41
BrakeFluidReservoir.........................................................................................................................................42
EngineOil..........................................................................................................................................................43
GearcaseLubrication..........................................................................................................................................47
EngineCoolant–DieselVehicles........................................................................................................................49
AirIntakeSystem...............................................................................................................................................50
FuelingInstructions.............................................................................................................................................51
Battery...............................................................................................................................................................53
UsingABoosterBattery(JumpStarting)..............................................................................................................55
CleaningtheVehicle...........................................................................................................................................56
Accessories........................................................................................................................................................57
All-WheelDriveCEMarkDieselVehicleOwner’sManualPage3

SubsequentOwnerRegistration..........................................................................................................................58
VehicleSpecications.........................................................................................................................................58
Warranty............................................................................................................................................................61
Page4All-WheelDriveCEMarkDieselVehicleOwner’sManual

OfcialDocuments
OFFICIALDOCUMENTS
ECDECLARATIONOFCONFORMITY(SAMPLEDOCUMENT)
Whenproperlycongured,thevehiclecomplieswiththelistedDirectives.
ECDECLARATIONOFCONFORMITY–GASOLINEANDDIESELVEHICLES
DESCRIPTIONOFMACHINERYSERIALNUMBERPREFIX
DSGasGolfCarsAG
CarryallGasUtilityVehiclesXL,ZG,AF ,FG,PG,EG,QG,JU
CarryallDieselUtilityVehiclesSD,RF
PrecedentGasGolfCarsCF,PR
PrecedentGasUtilityVehiclesPF
TransporterGasUtilityVehiclesJT,JQ
TurfGasUtilityVehiclesHG,RG,XG,SG,JV
VillagerGasUtilityVehiclesKG,MG
ComplieswithDirective:
2006/42/ECMachinery2006/66/ECBattery
Manufacturer:
ClubCar,LLC
4125WashingtonRoad
Evans,Georgia30809USA
ClubCarIngersollRand
AlmaCourtBuilding,LennekeMarelaan6
B-1932Sint-Stevens-Woluwe,Belgium
HEALTHANDSAFETYRELATEDSTANDARDSAPPLIEDTOYOURTRACTOR
•OptionalCABiscertiedaccordingto2009/63/EC,2009/59/EC,2008/2/EC,2009/61/EC,80/720/EECand
2009/144/EC.SeefollowingDANGER.
DANGER
•Thecabforthisvehicledoesnotprovideprotectionagainstairbornehazardoussubstancesbut
onlyfromexternalatmosphericconditions(e.g.,rain,wind,snow,etc.).Usethevehicleaccordingly
withthisinmind.
•ThecabforthisvehicledoesnotprovideprotectionagainstfallingobjectsaccordingtoOECDcode
10standard.AcabthatisnotFOPS(FallingObjectsProtectiveStructure)certieddoesnotoffer
sufcientprotectionagainstfallingrocks,bricks,treelimbs,etc.Forvehicleuseinanenvironment
withtheserisks,anoptional,certiedFOPSmustbeinstalledinsteadofthecab.
•NOISEEMISSIONLEVELSareratedaccordingto77/311/EEC.SeeVehicleSpecicationsonpage58.
•VIBRATIONLEVELSareratedaccordingto78/764/EEC.SeeVehicleSpecicationsonpage58.
•ROPSPROTECTIONiscertiedaccordingto79/622/EEC.SeeRoll-OverProtectiveStructureandSeatBelts
onpage26.
All-WheelDriveCEMarkDieselVehicleOwner’sManualPage5

OfcialDocuments
ManufacturerApprovalmark:
TubularROPS,ClubCar,Se112062(Figure4)
Cab,Mauser,Se120026(Figure5)
CERTIFICATIONDECALS
TheSerialNumberislocatedbelowthedriversideofthedash(Figure1).
CEMarklocation:
•(2009-2011vehicles)TheCEMarkislocatedontheleft,frontfenderbelowthedriversideofthedash(Figure2)
•(2012andnewervehicles)TheCEMarkislocatedbelowthecenterofthedash(Figure3)
TheROPSCerticationDecalislocatedbehindthedriversideseatbackontheROPScrossmember(Figure4).
TheCABCerticationDecalislocatedontheinteriorofthecabbackwall(Figure5).
224
Figure1SerialNumberDecalLocation
2314
Figure2CEMarkLocation(2009-2011vehicles)
Page6All-WheelDriveCEMarkDieselVehicleOwner’sManual

OfcialDocuments
CEXXXX
X
X
XX
XXX
X
X
20XX
2469
Figure3CEMarkLocation(2012andnewervehicles)
2470
Figure4ROPSCerticationDecalLocation
2471
Figure5CabCerticationDecalLocation
All-WheelDriveCEMarkDieselVehicleOwner’sManualPage7

NotetotheOwner
NOTETOTHEOWNER
Thisutilityvehicle,withstandardequipmentandauthorizedattachments,isintendedforcommercialorresidential
property,farm,ranchorrecreationalapplications.Useonlyapprovedaccessoriesandattachmentsdesignedforyour
vehicle.ThisOperator’sManualdoesnotincludeinstructionsforattachments.Readthemanual(s)providedwith
theauthorizedattachmenttolearnsafemaintenanceandoperationofthevehicle.Makesurethevehicleissuitably
equippedforthetypeofworktobeperformed.Contactyourdealerifyouhaveanyquestionsconcerningtheuseof
accessoriesandattachmentsforthesevehicles.
DONOTusethisvehicleforanypurposeorinanymannerotherthanasdescribedinthemanual,decalsorother
productsafetyinformationprovidedwiththevehicle.Thesematerialsdenethevehicle’sintendeduse.Consultan
authorizeddealeronchanges,additionsormodicationsthatmayberequiredforthisvehicletocomplywithvarious
countryregulationsandsafetyrequirements.
CAUTION
•Thefuelsystemandengineonyourvehiclearedesignedandbuilttogovernmentemissions
standards.Tamperingbydealers,customers,operatorsandusersisstrictlyprohibitedbylaw.Failure
tocomplycouldresultingovernmentnes,reworkcharges,invalidwarranty,legalactionandpossible
conscationofthevehicleuntilreworktooriginalconditioniscompleted.Engineserviceand/or
repairsmustbedonebyacertiedtechnicianonly!
SAFETYDECALANDFEATUREIDENTIFICATION
Thefollowingpagescontainsafetydecalandfeatureidenticationinformation.Fordetailedinformationonspecic
features,readtheappropriatesectioninthismanual.
DECALINSPECTIONANDMAINTENANCE
Cleandecalsandkeeplegible.Donotusesolvents,gasoline,orotherharshchemicalstocleandecals.Ifanyofthe
operationorwarningdecalsonthevehiclebecomedamaged,havebeenremoved,orcannotbeeasilyread,they
shouldbereplacedimmediatelytoavoidpossiblepropertydamage,personalinjury,ordeath.Contactyourdealer.Ifa
decalisonapartthatisreplaced,ensurenewparthasappropriatedecal.
Page8All-WheelDriveCEMarkDieselVehicleOwner’sManual