Club Car Carryall 294D User manual

Owner’s Manual
An business
2006
Carryall 294 and 294 SE
Vehicles
Gasoline and Diesel
Carryall 294
Carryall 294D
Carryall 294 SE
Carryall 294D SE

P. O. Box 204658
Augusta, Georgia 30917-4658 USA
Telephone [phone]
Service Parts Fax [phone]
www.clubcar.com
2006 Carryall 294/294 SE Gasoline and Diesel Vehicle Owner’s Manual Page 1
NOTICE
The Club Car® Limited Two Year Warranty for 2006 Transportation And Utility Vehicles and the California
Emission Control Warranty Statement appear on the last pages of this manual. No other warranties, express
or implied, are contained herein. Your authorized representative checked the vehicle before it was delivered
to you and will provide you a copy of the completed vehicle warranty registration form.
Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the
use of the material in this manual.
This manual contains proprietary information that is protected by copyright. All rights are reserved. No part of
this manual may be photocopied, reproduced, or translated to another language without the written consent
of Club Car, Inc.
The information contained in this document is subject to change without notice.
Club Car reserves the right to make design changes to vehicles without obligation to make these changes on
units previously sold.
These vehicles do not conform to Federal Motor Vehicle Safety Standards for automobiles or to FMVSS 500
for low-speed vehicles, and are not equipped for operation on public streets, roads, or highways.
Copyright © 2005 Club Car, Inc.
Club Car and Carryall are registered trademarks
of Club Car, Inc.
This manual effective August 1, 2005.

Page 2 2006 Carryall 294/294 SE Gasoline and Diesel Vehicle Owner’s Manual
FOREWORD
Thank you for choosing Club Car, the name most widely recognized as the industry leader in vehicle efficiency
and long-lasting value. You have chosen the finest utility vehicle on the market. Please protect your invest-
ment and ensure that your Club Car vehicle(s) provides years of reliable, superior performance by reading
and following the maintenance instructions in this manual.
Your comfort and safety are important to us, so we urge you to read and follow the step-by-step operating
instructions and safety procedures in this manual. These instructions must be followed in order to avoid the
risk of severe personal injury. If you rent or loan your vehicle to others, we recommend that you ask them to
read this manual before they operate the vehicle.
Club Car products are backed by a customer support system designed to offer you fast, courteous service. In
the event that your Club Car vehicle needs repairs or service, we recommend that your local authorized Club
Car representative perform them. For the name and address of the Club Car representative nearest you,
logon to our web site at www.clubcar.com or call 1-800-ClubCar (258-2227). If you would prefer to write to us,
direct your letter to: Club Car, Attention: Marketing Services, P.O. Box 204658, Augusta, Georgia 30917-4658
USA. Your local authorized Club Car representative can also provide technical advice, parts, and service
manuals.
We hope you will consider this owner’s manual a permanent part of your Club Car vehicle. If you sell the vehi-
cle, please include the manual so that the next owner will have the important operating, safety, and mainte-
nance information it contains.

2006 Carryall 294/294 SE Gasoline and Diesel Vehicle Owner’s Manual Page 3
TABLE OF CONTENTS
Vehicle Feature Identification .................................................................................................................... 4
Safety Details ............................................................................................................................................ 13
General Warnings ...................................................................................................................................... 14
General Information ................................................................................................................................... 16
Model Identification .................................................................................................................................... 16
Controls and Indicators .............................................................................................................................. 16
Roll-over Protective Structure and Safety Belts ........................................................................................ 21
Seat Latch and Adjustment ....................................................................................................................... 22
Pre-Operation and Daily Safety Checklist ................................................................................................. 23
Driving Instructions .................................................................................................................................... 24
Bed Latch and Prop Rod ........................................................................................................................... 27
Front Shock Absorbers .............................................................................................................................. 28
Loading and Unloading .............................................................................................................................. 28
Towing with the Vehicle ............................................................................................................................. 29
Transporting on a Trailer ........................................................................................................................... 30
Storage ...................................................................................................................................................... 30
Maintenance .............................................................................................................................................. 33
Periodic Service Schedule ......................................................................................................................... 34
Periodic Lubrication Schedule ................................................................................................................... 37
Brake Fluid Reservoir ................................................................................................................................ 38
Engine Oil .................................................................................................................................................. 39
Gearcase Lubrication ................................................................................................................................ 44
Engine Coolant – Diesel Vehicles ............................................................................................................. 45
Air Intake System ...................................................................................................................................... 46
Fueling Instructions ................................................................................................................................... 47
Battery ....................................................................................................................................................... 49
Cleaning the Vehicle .................................................................................................................................. 50
Accessories ............................................................................................................................................... 51
Subsequent Owner Registration ................................................................................................................ 52
Vehicle Specifications ................................................................................................................................ 52

Vehicle Feature Identification
Page 4 2006 Carryall 294/294 SE Gasoline and Diesel Vehicle Owner’s Manual
CARRYALL 294 GASOLINE VEHICLE
VEHICLE LOADING DECAL
BED LOAD
WARNING DECAL
DRIVER/PASSENGER WARNING
DECAL
UNDERAGE
WARNING DECAL
ROTATING PARTS
WARNING DECAL
(ON PASSENGER-SIDE
VEHICLE FRAME)
CRUSH AREA DECAL
(ON DRIVER-SIDE
AND PASSENGER-SIDE)
CERTIFICATION
NOTICE AND WARNING DECAL
SERIAL NUMBER
DECAL
(STANDARD VEHICLE)
(HIGH CAPACITY OPTION)
(ON REAR RECEIVER HITCH)
BED LATCH
WARNING DECAL

Vehicle Feature Identification
2006 Carryall 294/294 SE Gasoline and Diesel Vehicle Owner’s Manual Page 5
CARRYALL 294 GASOLINE VEHICLE
FRAME GROUND WARNING DECAL
(ON VEHICLE FRAME)
GASOLINE WARNING DECAL
(ON PASSENGER SIDE
SEAT SUPPORT)
ROTATING PARTS AND HOT MANIFOLD WARNING DECAL
(ON DRIVER-SIDE VEHICLE FRAME)
OPERATING
INSTRUCTIONS
(ON PANEL BETWEEN
SEATS OR ON OPTIONAL
CONSOLE/CUP HOLDER)
HOT SURFACE
WARNING DECAL
(ON UNDERSIDE
OF BOTH SEATS)
WINCH CABLE WARNING DECAL
(ON FRONT BODY)
(FOR VEHICLES WITH WINCH ACCESSORY)
(UNDERNEATH DRIVER SEAT)
ROTATING PARTS
DECAL

Vehicle Feature Identification
Page 6 2006 Carryall 294/294 SE Gasoline and Diesel Vehicle Owner’s Manual
CARRYALL 294D DIESEL VEHICLE
VEHICLE LOADING DECAL
BED LOAD
WARNING DECAL
DRIVER/PASSENGER WARNING
DECAL
UNDERAGE
WARNING DECAL
(TOP OF PASSENGER-SIDE VEHICLE FRAME)
ROTATING PARTS
DECAL
CRUSH AREA DECAL
(ON DRIVER-SIDE
AND PASSENGER-SIDE)
CERTIFICATION
NOTICE AND WARNING DECAL
SERIAL NUMBER
DECAL
(ON REAR RECEIVER HITCH)
TRAILER HITCH
DECAL
BED LATCH
WARNING DECAL

Vehicle Feature Identification
2006 Carryall 294/294 SE Gasoline and Diesel Vehicle Owner’s Manual Page 7
CARRYALL 294D DIESEL VEHICLE
DIESEL WARNING DECAL
(ON PASSENGER-SIDE
SEAT SUPPORT)
HOT MANIFOLD
WARNING DECAL
(ON ENGINE
VALVE COVER)
ROTATING PARTS AND HOT MANIFOLD DECAL
(ON DRIVER-SIDE VEHICLE FRAME)
FRAME GROUND WARNING DECAL
(ON VEHICLE FRAME NEAR BATTERY)
OPERATING
INSTRUCTIONS
(ON PANEL BETWEEN
SEATS OR ON
OPTIONAL CONSOLE/CUP
HOLDER)
HOT SURFACE WARNING DECAL
(ON COOLANT PIPES AND
UNDERSIDE OF BOTH SEATS)
ROTATING PARTS
WARNING DECAL
WINCH CABLE WARNING DECAL
(ON FRONT BODY)
(FOR VEHICLES WITH WINCH ACCESSORY)

Vehicle Feature Identification
Page 8 2006 Carryall 294/294 SE Gasoline and Diesel Vehicle Owner’s Manual
CARRYALL 294 SE GASOLINE VEHICLE
BED LOAD
WARNING DECAL
DRIVER/PASSENGER WARNING
DECAL
UNDERAGE
WARNING DECAL
ROTATING PARTS
WARNING DECAL
(ON PASSENGER-SIDE
VEHICLE FRAME)
CRUSH AREA DECAL
(ON DRIVER-SIDE
AND PASSENGER-SIDE)
CERTIFICATION
NOTICE AND WARNING DECAL
SERIAL NUMBER
DECAL
VEHICLE LOADING DECAL
(ON REAR RECEIVER HITCH)
BED LATCH
WARNING DECAL
FALLING OFF WARNING DECAL

Vehicle Feature Identification
2006 Carryall 294/294 SE Gasoline and Diesel Vehicle Owner’s Manual Page 9
CARRYALL 294 SE GASOLINE VEHICLE
FRAME GROUND WARNING DECAL
(ON VEHICLE FRAME)
GASOLINE WARNING DECAL
(ON PASSENGER SIDE
SEAT SUPPORT)
ROTATING PARTS AND HOT MANIFOLD WARNING DECAL
(ON DRIVER-SIDE VEHICLE FRAME)
OPERATING
INSTRUCTIONS
(ON STEERING WHEEL)
HOT SURFACE
WARNING DECAL
(ON UNDERSIDE
OF BOTH SEATS)
WINCH CABLE WARNING DECAL
(ON FRONT BODY)
(FOR VEHICLES WITH WINCH ACCESSORY)
ROTATING PARTS
WARNING DECAL
(INSIDE ENGINE COMPARTMENT)

Vehicle Feature Identification
Page 10 2006 Carryall 294/294 SE Gasoline and Diesel Vehicle Owner’s Manual
CARRYALL 294D SE DIESEL VEHICLE
BED LOAD
WARNING DECAL
UNDERAGE
WARNING DECAL
ROTATING PARTS
WARNING DECAL
(ON PASSENGER-SIDE
VEHICLE FRAME)
CRUSH AREA DECAL
(ON DRIVER-SIDE
AND PASSENGER-SIDE)
CERTIFICATION
NOTICE AND WARNING DECAL
SERIAL NUMBER
DECAL
VEHICLE LOADING DECAL
(ON REAR RECEIVER HITCH)
BED LATCH
WARNING DECAL
DRIVER/PASSENGER WARNING
DECAL
FALLING OFF WARNING DECAL

Vehicle Feature Identification
2006 Carryall 294/294 SE Gasoline and Diesel Vehicle Owner’s Manual Page 11
CARRYALL 294D SE DIESEL VEHICLE
FRAME GROUND WARNING DECAL
(ON VEHICLE FRAME)
ROTATING PARTS AND HOT MANIFOLD WARNING DECAL
(ON DRIVER-SIDE VEHICLE FRAME)
WINCH CABLE WARNING DECAL
(ON FRONT BODY)
(FOR VEHICLES WITH WINCH ACCESSORY)
DIESEL WARNING DECAL
(ON PASSENGER-SIDE
SEAT SUPPORT)
ROTATING PARTS
WARNING DECAL
(IN ENGINE COMPARTMENT)
HOT MANIFOLD
WARNING DECAL
(ON ENGINE
VALVE COVER)
HOT SURFACE WARNING DECAL
(ON COOLANT PIPES AND
UNDERSIDE OF BOTH SEATS)
OPERATING
INSTRUCTIONS
(ON STEERING WHEEL)

Page 12 2006 Carryall 294/294 SE Gasoline and Diesel Vehicle Owner’s Manual

Safety Details
2006 Carryall 294/294 SE Gasoline and Diesel Vehicle Owner’s Manual Page 13
SAFETY DETAILS
ý WARNING
• This owner’s manual should be read completely before attempting to drive or service the
vehicle. Failure to follow the instructions in this manual could result in property damage,
severe personal injury, or death.
It is important to note that some vital statements throughout this manual and on the decals affixed to the vehi-
cle are preceded by the words DANGER, WARNING, or CAUTION. For your protection, we recommend that
you take special notice of these safety precautions. Safety precautions are essential and must be followed.
If any of the operation or warning decals on the vehicle become damaged, have been removed, or cannot be
easily read, they should be replaced immediately to avoid possible property damage, personal injury, or
death. Contact your Club Car dealer.
ý DANGER
• A DANGER indicates an immediate hazard that will result in severe personal injury or death.
ý WARNING
• A WARNING indicates an immediate hazard that could result in severe personal injury or
death.
ý CAUTION
• A CAUTION with the safety alert symbol indicates a hazard or unsafe practice that could
result in minor personal injury.
CAUTION
• A CAUTION without the safety alert symbol indicates a potentially hazardous situation that
could result in property damage.
Figure 1 Battery Cable Removal
NEG
POS
TO FUSE BLOCK
TO GROUND
Remove negative (–)
cable first.
DIESEL VEHICLE SHOWN

General Warnings
Page 14 2006 Carryall 294/294 SE Gasoline and Diesel Vehicle Owner’s Manual
GENERAL WARNINGS
The following safety statements must be heeded whenever the vehicle is being operated, repaired, or ser-
viced. Safety decal identification information is also included beginning on page 4. Other specific safety state-
ments appear throughout this manual and on the vehicle.
ý DANGER
• Battery – Explosive gases! Do not smoke. Keep sparks and flames away from the vehicle and
service area. Ventilate when charging or operating vehicle in an enclosed area. Wear a full
face shield and rubber gloves when working on or near batteries.
• Gasoline/Diesel – Flammable! Explosive! Do not smoke. Keep sparks and flames away from
the vehicle and service area. Service only in a well-ventilated area.
• Do not operate engine in an enclosed area without proper ventilation. The engine produces
carbon monoxide, which is an odorless, deadly poison.
• A Club Car vehicle will not provide protection from lightning, flying objects, or other storm-
related hazards. If caught in a storm while driving a Club Car vehicle, exit the vehicle and seek
shelter in accordance with applicable safety guidelines for your location.
ý WARNING
• Follow the procedures exactly as stated in this manual, and heed all DANGER, WARNING, and
CAUTION statements in this manual as well as those on the vehicle.
• Do not leave children unattended on vehicle.
• Children requiring a child safety seat must not ride on the vehicle. Comply with state and local
laws pertaining to child safety.
• The driver and passenger must be restrained at all times with the safety belts provided to help
prevent injury in the event of sudden braking, collision, or roll-over.
• No more than one person per seat at one time. Do not allow people to ride in any part of the
vehicle that is not equipped with a seat and a safety belt. Do not allow a passenger to hold a
child in his or her lap while the vehicle is moving.
• Prior to leaving the vehicle unattended or servicing the vehicle, set the park brake, place the
Forward/Reverse handle in the NEUTRAL position, turn the key switch to the OFF position,
and remove the key. Chock the wheels when servicing the vehicle.
• Improper use of the vehicle or failure to properly maintain it could result in decreased vehicle
performance, severe personal injury, or death.
• Any modification or change to the vehicle that affects the stability or handling of the vehicle,
or increases maximum vehicle speed beyond factory specifications, could result in severe
personal injury or death.
• Check the vehicle for proper location of all vehicle safety and operation decals and make sure
they are in place and are easy to read.
• For vehicles with cargo beds, remove all cargo before raising the bed or servicing the vehicle.
If the vehicle is equipped with a prop rod, ensure that it is securely engaged while bed is
raised. Do not close bed until all persons are clear of cargo bed area. Keep hands clear of all
crush areas. Do not drop cargo bed; lower gently and keep entire body clear. Failure to heed
this warning could result in severe personal injury or death.
WARNING CONTINUED ON NEXT PAGE...

General Warnings
2006 Carryall 294/294 SE Gasoline and Diesel Vehicle Owner’s Manual Page 15
ý WARNING
• Only trained technicians should service or repair the vehicle. Anyone doing even simple
repairs or service should have knowledge and experience in electrical and mechanical repair.
The appropriate instructions must be used when performing maintenance, service, or
accessory installation.
• To avoid unintentionally starting the vehicle:
- Disconnect battery cables, negative (–) cable first (Figure 1).
- Gasoline vehicles only: Disconnect the spark plug wires from the spark plugs.
• Frame ground – Do not allow tools or other metal objects to contact frame when
disconnecting battery cables or other electrical wiring. Do not allow a positive wire to touch
the vehicle frame, engine, or any other metal component.
• Wear safety glasses or approved eye protection when servicing the vehicle. Wear a full face
shield and rubber gloves when working on or near batteries.
• Do not wear loose clothing or jewelry such as rings, watches, chains, etc., when servicing the
vehicle.
• Use insulated tools when working near batteries or electrical connections. Use extreme
caution to avoid shorting of components or wiring.
• When servicing the vehicle with part of the vehicle on jack stands, do not operate the engine
with the Forward/Reverse handle in either the FORWARD or REVERSE position. The all-wheel
drive system will engage any wheel(s), front or rear, with traction.
Figure 2 All-wheel Drive Warning

General Information
Page 16 2006 Carryall 294/294 SE Gasoline and Diesel Vehicle Owner’s Manual
GENERAL INFORMATION
This manual is designed to include information on both the gasoline and diesel Carryall 294 and Carryall 294
SE vehicles. All are key-start vehicles.
All operating procedures, maintenance, and regular servicing are identical to both vehicles unless otherwise
noted. If any of these differ between vehicles, it will be noted for that specific procedure.
MODEL IDENTIFICATION
The serial number of each vehicle is printed on a bar code decal mounted on the frame directly above the
accelerator pedal (Example: GC0601-123456) (Figure 3). There is also a second serial number decal
mounted on the rear body frame behind the fuel tank. The fuel tank must be removed to view this decal. See
following NOTE.
NOTE: Have the vehicle serial number available when ordering parts or making inquiries.
CONTROLS AND INDICATORS
See General Warnings on page 14.
ý WARNING
• Before allowing anyone to drive the vehicle, make sure the driver is familiar with all controls
and operating procedures.
• Do not tamper with the governor on the gasoline vehicle or the high idle speed setting on the
diesel vehicle. Doing so will void the warranty, as well as damage the engine and other
components, and could result in property damage, personal injury, or death due to unsafe
speeds.
• Do not shift the Forward/Reverse handle while the vehicle is in motion.
• Engine must be at idle before shifting the Forward/Reverse handle. Failure to do so may result
in injury to inattentive passengers and (or) damage to the vehicle.
• To avoid unintentionally starting or rolling the vehicle, set the park brake, place the Forward/
Reverse handle in the NEUTRAL position, turn the key switch to the OFF position, and remove
the key when leaving the vehicle.
Figure 3 Serial Number
SERIAL NUMBER
GC0601-123456
P O BOX 204658
AUGUSTA GA 30917
Club Car
R

Controls and Indicators
2006 Carryall 294/294 SE Gasoline and Diesel Vehicle Owner’s Manual Page 17
KEY SWITCH – GASOLINE VEHICLES
The key switch (2) is mounted on the instrument panel to the right of the steering column (Figure 4). It has
three positions: OFF, ON, and START. To start the vehicle, place the Forward/Reverse handle in the NEU-
TRAL position and turn the key all the way to the START position, activating the choke (3) as necessary, and
hold until the engine starts. If the engine does not start after 10-15 seconds, release the key and repeat the
procedure. Once the engine starts, release the key and it will return to the ON position. The engine will idle in
neutral.The engine will continue to idle until the key is turned to the OFF position. See following WARNING,
CAUTION and NOTE.
KEY SWITCH – DIESEL VEHICLES
The key switch (2) is mounted on the instrument panel to the right of the steering column (Figure 5). It has
four positions: PREHEAT, OFF, ON, and START. To preheat glow plugs in cold weather, turn the key to the
PREHEAT position and hold for 10-15 seconds. Then turn the key all the way to the START position and hold
until the engine starts. If the engine does not start after 10-15 seconds, return the key to the OFF position and
repeat the procedure. Once the engine starts, release the key and it will return to the ON position. The engine
will idle in neutral. The engine will continue to idle until the key is turned to the OFF position. See following
WARNING, CAUTION and NOTE.
Turn the key to PREHEAT position if the temperature falls below 23 °F (–5 °C). Do not hold the key in the
PREHEAT position longer than 20 seconds.
ý WARNING
• Moving parts! Keep clear of the engine compartment while the engine is running.
CAUTION
• Do not shift the Forward/Reverse handle while the accelerator pedal is pressed. Shift the
handle only when the vehicle is at a complete stop and the engine is at idle. Failure to heed
this caution could result in damage to the transmission.
NOTE: The key can be removed only when the key switch is in the OFF position.
FORWARD/REVERSE CONTROL
The Forward/Reverse handle (1) is located on right-hand side of the instrument panel. The handle has three
distinct positions: FORWARD (A), NEUTRAL (B), and REVERSE (C) (Figure 4 or Figure 5). Push the handle
up to operate the vehicle in the forward direction, or pull the handle down to operate the vehicle in reverse.
The engine can be started only when the handle is in the NEUTRAL (middle) position. The engine must be at
idle before shifting the Forward/Reverse handle. See WARNING and CAUTION beginning on page 17.
Club Car vehicles operate at a reduced speed in reverse. The reverse buzzer will sound as a warning when
the Forward/Reverse handle is in the REVERSE position.

Controls and Indicators
Page 18 2006 Carryall 294/294 SE Gasoline and Diesel Vehicle Owner’s Manual
Figure 4 Instrument Panel – Gasoline Vehicles
Figure 5 Instrument Panel – Diesel Vehicles
WARNING
!
WARNING
ONOFF
START
0 1/2 1
1
10
(P)
3
4
5
6
1
8
7
2
A
CB
F
N
R
10
WARNING
!
WARNING
PREHEAT
ON
OFF
START
0 1/2 1
1
10
(P)
9
A
CB
4
5
6
1
8
7
2
F
N
R
10