Club Car Carryall 272 2004 User manual

Gasoline Vehicles:
•Carryall 272
•Turf 272
•Pioneer 1200
•Bobcat 2100
2004
Owner's
Manual

P. O. Box 204658
Augusta, Georgia 30917-4658 USA
Telephone [phone]
Service Parts Fax [phone]
www.clubcar.com
2004 Pioneer 1200/Carryall 272/Turf 272/Bobcat 2100 Gasoline Vehicle Owner’s Manual (Europe) Page 1
Copyright © 2003 Club Car, Inc.
Club Car is a registered trademark
of Club Car, Inc.
This manual effective July 28, 2003.
NOTICE
The Transportation and Utility Vehicle Limited Warranty appears on the last pages of this manual. No other
warranties, express or implied, are contained herein. Your authorized representative checked the vehicle
before it was delivered to you and will provide you a copy of the completed vehicle warranty registration form.
Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the
use of the material in this manual.
This manual contains proprietary information that is protected by copyright. All rights are reserved. No part of
this manual may be photocopied, reproduced, or translated to another language without the written consent
of Club Car, Inc.
The information contained in this document is subject to change without notice.
Club Car reserves the right to make design changes to vehicles without obligation to make these changes on
units previously sold.
These vehicles do not conform to Federal Motor Vehicle Safety Standards for automobiles or to FMVSS 500
for low-speed vehicles, and are not equipped for operation on public streets, roads, or highways.

Page 2 2004 Pioneer 1200/Carryall 272/Turf 272/Bobcat 2100 Gasoline Vehicle Owner’s Manual (Europe)
FOREWORD
Thank you for choosing Club Car, the vehicle most widely recognized as the industry leader in vehicle effi-
ciency and long-lasting value. You have chosen the finest utility vehicle on the market. Please protect your
investment and ensure that your Club Car vehicle provides years of reliable, superior performance by reading
and following the maintenance instructions in this manual.
Your comfort and safety are important to us, so we urge you to read and follow the step-by-step operating
instructions and safety precautions in this manual. These instructions must be followed in order to avoid the
risk of severe personal injury. If you rent or loan your vehicle to others, we recommend that you ask them to
read this manual before they operate the vehicle.
Club Car products are backed by a customer support system designed to offer you fast, courteous service. In
the event that your Club Car vehicle needs repairs or service, we recommend that your local authorized Club
Car representative perform them. For the name and address of the Club Car representative nearest you,
logon to our web site at www.clubcar.com or call 1-706-863-3000. If you would prefer to write to us, direct your
letter to: Club Car, Attention: Marketing Services, P.O. Box 204658, Augusta, Georgia 30917-4658 USA.Your
local authorized Club Car representative can also provide technical advice, parts, and service manuals.
We hope you will consider this owner’s manual a permanent part of your Club Car vehicle. If you sell the vehi-
cle, please include the manual so that the next owner will have the important operating, safety, and mainte-
nance information it contains.

2004 Pioneer 1200/Carryall 272/Turf 272/Bobcat 2100 Gasoline Vehicle Owner’s Manual (Europe) Page 3
TABLE OF CONTENTS
Vehicle Feature Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Seat Latch and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Pre-Operation and Daily Safety Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Driving Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Loading and Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Towing with the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Transporting on a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Periodic Service Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Periodic Lubrication Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Master Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Fueling Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Cleaning the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Subsequent Owner Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Vehicle Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Wheel and Tire Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Club Car
®
Limited Two Year Warranty for 2004 Transportation and Utility Vehicles . . . . . . . . . . . . . . . . . 35

Vehicle Feature Identification
Page 4 2004 Pioneer 1200/Carryall 272/Turf 272/Bobcat 2100 Gasoline Vehicle Owner’s Manual (Europe)
VEHICLE FEATURE IDENTIFICATION
YOUNGDRIVERSINCREASE
CHANCEOFDEATH
•Youngdriversmaynot be able tocontrol vehicle.
•Nodriversyoungerthan16 years old.
•Donotleave childern unattended on vehicle.
UNDER
16
WARNING
WARNING
ROLLOVERORFALLINGOFFMAY
CAUSEDEATH
•Readoperatorsmanual and operating instructions.
•Remainseatedandhold on to seat handle while moving.
•Driveslowlyin turns and straight upanddown slopes.
•Donotstart vehicle until all occupants are seated.
•One(1)personperseat maximum.
•Operatefromdriverside only and not onpublic roads.
•Keepentirebody inside vehicle while moving.
•Donot usedifferentiallock onpaved surfaces.
•Donotoperate while under the influence of alcohol or drugs.
OFF ON
WARNING
STAY CLEAR
CRUSH AREA
CCI 101609401
CCI 102046601
REDUCED STEERING
CONTROL MAY CAUSE
SERIOUS INJURY OR DEATH
Disengage differential lock on
paved surfaces.
WARNING
Riding in cargo bed
can cause severe injury
or death.
Do not ride in cargo bed.
WARNING
CCI 101553901
WARNING
ROLLOVER OR FALLING OFF MAY
CAUSE DEATH
• Read operators manual and operating instructions.
• Remain seated and hold on to seat handle while moving.
• Drive slowly in turns and straight up and down slopes.
• Do not start vehicle until all occupants are seated.
• Front seats: One (1) person per seat maximum.
• Operate from driver side only and not on public roads.
• Keep entire body inside vehicle while moving.
• Do not operate while under the influence of alcohol or drugs.
• Never attempt jumps. CCI 102029101
YOUNG DRIVERS INCREASE
CHANCE OF DEATH
• Young drivers may not be able to control vehicle.
• No drivers younger than 16 years old.
• Do not leave childern unattended on vehicle.
UNDER
16
WARNING
CCI 102044601
WARNING
Rotating Parts
CCI 102224001
CCI 102243301
• Read owner's manual and safety warnings located on dash panel prior to driving.
• Study and understand controls.
TO START ENGINE
• Place shift lever in – Neutral position.
• Depress brake pedal.
• Turn key switch to “START” position and hold,
activating the choke as necessary, until engine starts.
TO OPERATE VEHICLE
• Make sure wheels are turned in desired direction.
• Be sure nothing is in your path.
• While vehicle is stopped, select vehicle direction
by placing shift lever in desired position.
– Forward – Neutral – Reverse (Buzzer will sound)
• Release hand brake.
• Slowly push accelerator pedal to increase speed.
• Engine must be at idle before moving shift lever.
TO STOP VEHICLE
• Release accelerator pedal and push brake pedal.
• After stopping, firmly set hand brake.
• Turn key to “OFF” position, remove key and place shift
lever in straight up neutral position when not in use.
OPERATING INSTRUCTIONS
H
O
R
N
OFF ON START
18
3
2
1
4
7
8
5
6
10
13
12
15
14
16
17
11
9

Vehicle Feature Identification
2004 Pioneer 1200/Carryall 272/Turf 272/Bobcat 2100 Gasoline Vehicle Owner’s Manual (Europe) Page 5
VEHICLE FEATURE IDENTIFICATION
WARNING
Rotating parts
HOT
manifold & muffler
KEEP CLEAR
CCI 1019605-01
CAN CAUSE SEVERE INJURY
CCI 1019152-01
Negative frame ground. Can cause severe injury.
Do not contact positive (+) battery post or cable to frame.
Disconnect negative battery lead first.
Excessive speed.
Can cause severe injury or death.
Do not tamper with engine governor adjustment.
MAXIMUM TONGUE
WEIGHT - 150 lbs.
CCI 1011553
NOTICE
• GASOLINE EXPLOSION / FIRE.
• CAN CAUSE SEVERE INJURY OR DEATH.
• NO SMOKING, SPARKS, OR OPEN FLAME.
• STOP ENGINE, ALLOW TO COOL BEFORE REFUELING.
• TURN FUEL VALVE ( ) ON DURING OPERATION.
( ) OFF DURING STORAGE OR TRANSPORT.
CCI 101547601
WARNING
Type: Pioneer 1200 / Carryall 272
Year of Manufacture: 2004
Voltage: 12 V Power: 9.6 kW
Unladen Weight of Vehicle: 545 kg
Maximum Distributed Load "C": 360 kg
Allowance for Operator and Passenger: 180 kg
Gross Laden Weight: 1080 kg
Supporting Force on Tow Hook: 667 N
Drawbar Pull: 3500 N
Maximum Load on Trailer: 360 kg
SVP184201
Club Car, Inc.
4125 Washington Rd.
Augusta, GA, 30809, USA
INCORRECT WIRING COULD RESULT IN
SEVERE INJURY OR DEATH.
• Diode and solenoid connections must have correct polarity.
•Keep all persons clear of engine belts when making final
connections. CCI 102345901
WARNING
!
24
19
20
21
22
23
26
27
28
29
25
IDENTIFICATION KEY
(1) Driver/Passenger warning decal (11) Low oil warning light (21) Gasoline warning decal (on frame)
(2) Key switch (12) Accelerator pedal (22) Park brake handle
(3) Operating instructions decal (13) Brake pedal (23) Rotating parts and hot manifold decal (on
starter/generator and engine)
(4) Differential lock control decal
(5) Bed load warning decal (14) Horn bezel (24) Frame ground and governor warning decal
(on frame)
(6) Fuel shut-off valve (on fuel tank) (15) Serial number (25) Diode wiring decal
(7) Rotating parts decal (on top of
passenger side fender) (16) Fuel gauge/hour meter (17) Light switch (26) Choke (27) Electric bed lift
(8) Bed latch decal
(9) Bed latch (18)
Underage warning decal
(19) Forward/Reverse handle (28) Trailer hitch decal
(10) Crush area decal (20) Vehicle information decal (29) Receiver hitch

Page 6 2004 Pioneer 1200/Carryall 272/Turf 272/Bobcat 2100 Gasoline Vehicle Owner’s Manual (Europe)
!WARNING
Rotating Parts
Practice Safety
Safety signs like you see above may at first seem shocking, but their impact is mild
compared with the reality of severe personal injury.
Your safety and satisfaction are of the utmost importance to Club Car. That is why
before operating the vehicle, we urge you to review the information in this manual.
Understand and become familiar with the DANGER, WARNING and CAUTION state-
ments and procedures it contains, along with the safety decals that are affixed to your
vehicle.
Take time to understand the language of safety. It is a language that can save your life.

Safety Details
2004 Pioneer 1200/Carryall 272/Turf 272/Bobcat 2100 Gasoline Vehicle Owner’s Manual (Europe) Page 7
SAFETY DETAILS
∆
WARNING
•This owner’s manual should be read completely before attempting to drive or service the
vehicle. Failure to follow the instructions in this manual could result in property damage,
severe personal injury, or death.
It is important to note that some vital statements throughout this manual and on the decals affixed to the vehi-
cle are preceded by the words DANGER, WARNING, or CAUTION. For your protection, we recommend that
you take special notice of these safety precautions. Safety precautions are essential and must be followed.
If any of the operation or warning decals on the vehicle become damaged, have been removed, or cannot be
easily read, they should be replaced immediately to avoid possible property damage, personal injury, or
death. Contact your Pioneer dealer.
∆
DANGER
•ADANGER indicates an immediate hazard that will result in severe personal injury or death.
∆
WARNING
•AWARNING indicates an immediate hazard that could result in severe personal injury or
death.
∆
CAUTION
•ACAUTION indicates hazards or unsafe practices that could result in minor personal injury or
product or property damage.
CAUTION
•ACAUTION without the safety alert symbol indicates a situation that potentially could result
in property damage.
Figure 1 Battery Cable Removal
FRONT
OF VEHICLE
AS SEEN FROM
PASSENGER SIDE
OF VEHICLE
Remove
negative
cable first.
DISCONNECT BATTERY CABLES
BEFORE WORKING ON VEHICLE

General Warnings
Page 8 2004 Pioneer 1200/Carryall 272/Turf 272/Bobcat 2100 Gasoline Vehicle Owner’s Manual (Europe)
GENERAL WARNINGS
The following safety statement must be heeded whenever the vehicle is being operated, repaired, or serviced.
Vehicle feature identification information is also included beginning on page 4. Other specific safety state-
ments appear throughout this manual and on the vehicle.
∆
DANGER
•Battery – Explosive gases! Do not smoke. Keep sparks and flames away from the vehicle and
service area.Ventilate when charging or operating vehicle in an enclosed area.Wear a full face
shield and rubber gloves when working on or near batteries.
•Gasoline – Flammable! Explosive! Do not smoke. Keep sparks and flames away from the
vehicle and service area. Service only in a well-ventilated area.
•Do not operate gasoline vehicle in an enclosed area without proper ventilation. The engine
produces carbon monoxide, which is an odorless, deadly poison.
•AClub Car vehicle will not provide protection from lightning, flying objects, or other storm-
related hazards. If caught in a storm while driving a Club Car vehicle, exit the vehicle and seek
shelter in accordance with applicable safety guidelines for your location.
∆
WARNING
•Follow the procedures exactly as stated in this manual, and heed all DANGER, WARNING, and
CAUTION statements in this manual as well as those on the vehicle.
• Do not leave children unattended on vehicle.
•Prior to leaving the vehicle unattended or servicing the vehicle, turn the key switch OFF,
remove the key, and place the Forward/Reverse handle in the NEUTRAL position. Chock the
wheels when servicing the vehicle.
•Improper use of the vehicle or failure to properly maintain it could result in decreased vehicle
performance, severe personal injury, or death.
•Any modification or change to the vehicle that affects the stability or handling of the vehicle,
or increases maximum vehicle speed beyond factory specifications, could result in severe
personal injury or death.
•Check the vehicle for proper location of all vehicle safety and operation decals and make sure
they are in place and are easy to read.
•For vehicles with cargo beds, remove all cargo before raising the bed or servicing the vehicle.
If the vehicle is equipped with a prop rod, ensure that it is securely engaged while bed is
raised. Do not close bed until all persons are clear of cargo bed area. Keep hands clear of all
crush areas. Do not drop cargo bed; lower gently and keep entire body clear. Failure to heed
this warning could result in severe personal injury or death.
•Only trained technicians should service or repair the vehicle. Anyone doing even simple
repairs or service should have knowledge and experience in electrical and mechanical repair.
The appropriate instructions must be used when performing maintenance, service, or
accessory installation.
•To avoid unintentionally starting the vehicle:
- Disconnect battery cables, negative (–) cable first (Figure 1, Page 7).
- Disconnect the spark plug wire from the spark plug.
•Frame ground – Do not allow tools or other metal objects to contact frame when
disconnecting battery cables or other electrical wiring. Do not allow a positive wire to touch
the vehicle frame, engine, or any other metal component.

General Information
2004 Pioneer 1200/Carryall 272/Turf 272/Bobcat 2100 Gasoline Vehicle Owner’s Manual (Europe) Page 9
•Wear safety glasses or approved eye protection when servicing the vehicle. Wear a full face
shield and rubber gloves when working on or near batteries.
•Do not wear loose clothing or jewelry such as rings, watches, chains, etc., when servicing the
vehicle.
•Use insulated tools when working near batteries or electrical connections. Use extreme
caution to avoid shorting of components or wiring.
GENERAL INFORMATION
Throughout this manual, important vehicle information and features are highlighted. We urge the owner/oper-
ator to read and understand this manual.
MODEL IDENTIFICATION
The serial number of each vehicle is printed on a bar code decal mounted on the frame directly above the
accelerator pedal (Example: AD0401-583947) (Figure 2) . There is also a second serial number decal
mounted on the front body frame behind the dash panel.The center dash panel must be removed to view this
decal. See following NOTE.
NOTE: Have the vehicle serial number available when ordering parts or making inquiries.
CONTROLS AND INDICATORS
Read DANGER and WARNING on page 8.
∆
WARNING
•Before allowing anyone to drive the vehicle, make sure the driver is familiar with all controls
and operating procedures.
WARNING CONTINUED ON NEXT PAGE...
Figure 2 Serial Number
SERIAL NUMBER
AD0401-583947
P O BOX 204658
AUGUSTA GA 30917
Club Car R

Controls and Indicators
Page 10 2004 Pioneer 1200/Carryall 272/Turf 272/Bobcat 2100 Gasoline Vehicle Owner’s Manual (Europe)
∆ WARNING
•Do not tamper with the governor. Doing so will void the warranty, as well as damage the
engine and other components, and could result in property damage, personal injury, or death
due to unsafe speeds.
•Any modification or change to the vehicle that affects the stability or handling of the vehicle,
or increases maximum vehicle speed beyond factory specifications, could result in severe
personal injury or death.
• Do not shift the Forward/Reverse handle while the vehicle is in motion.
•Engine must be at idle before shifting the Forward/Reverse handle. Failure to do so may result
in injury to inattentive passengers and (or) damage to the vehicle.
•To avoid unintentionally starting or rolling the vehicle, set the park brake, turn the key switch
to the OFF position, and remove the key when leaving the vehicle.
•With the differential lock engaged, vehicle turning functions are greatly reduced. To prevent
loss of vehicle control when differential lock is engaged, do not operate vehicle at speeds
greater than half throttle and use caution when attempting to turn vehicle.
KEY SWITCH
The key switch is mounted on the dash to the right of the steering column (Figure 3) . It has three positions:
OFF, ON, and START. To start the vehicle, place the Forward/Reverse handle in the NEUTRAL position and
turn the key past the ON position to the START position and hold until the engine is running smoothly. Release
the key and it will return to the ON position and the engine should idle.The engine will continue to idle until the
key is turned to the OFF position. See following WARNING, CAUTION and NOTE.
∆ WARNING
•Moving parts! Keep clear of the engine compartment while the engine is running.
CAUTION
•Do not “rev” the engine for long periods of time while the Forward/Reverse handle is in the
NEUTRAL position. Failure to heed this caution could result in damage to the unitized
transaxle.
Figure 3 Key Switch
OFF ON START

Controls and Indicators
2004 Pioneer 1200/Carryall 272/Turf 272/Bobcat 2100 Gasoline Vehicle Owner’s Manual (Europe) Page 11
•Do not shift the Forward/Reverse handle while the accelerator pedal is pressed. Shift the
handle only when the vehicle is at a complete stop and the engine is at idle. Failure to heed
this caution could result in damage to the unitized transaxle.
NOTE: The key can be removed only when the key switch is in the OFF position.
FORWARD/REVERSE CONTROL
The Forward/Reverse handle is located on the seat support panel (Figure 4) . The handle has three distinct
positions: (FORWARD), (NEUTRAL), and (REVERSE). Rotate the handle towards the driver
(FORWARD) to operate the vehicle in the forward direction, or towards the passenger (REVERSE) to operate
the vehicle in reverse. The engine can be started only when the handle is in the straight up position (NEU-
TRAL). The engine must be at idle before shifting the Forward/Reverse handle. See WARNING and CAU-
TION on page 10.
The vehicle operates at a reduced speed in reverse.The reverse buzzer will sound as a warning when the For-
ward/Reverse handle is in the REVERSE position.
ACCELERATOR PEDAL
The accelerator pedal is the pedal on the right, with the word GO molded into it (Figure 5) .
With the engine running and the Forward/Reverse handle in the FORWARD or REVERSE position, vehicle
speed will increase as the accelerator pedal is pressed. When the accelerator pedal is released, it will return
to the original position and the engine will idle. See WARNING and CAUTION on page 10.
Figure 4 Forward/Reverse Handle Figure 5 Accelerator and Brake Pedals

Controls and Indicators
Page 12 2004 Pioneer 1200/Carryall 272/Turf 272/Bobcat 2100 Gasoline Vehicle Owner’s Manual (Europe)
BRAKE PEDAL
The brake pedal is the large pedal on the left with the word STOP molded into it (Figure 5) . To slow or stop the
vehicle, press the brake pedal (Figure 6) .
PARK BRAKE
The park brake handle is located between the driver and passenger seats. To engage the park brake, first
apply pressure to the brake pedal, and then pull up on the park brake handle until handle latches into place.
To disengage, pull up on the handle and press the button on the end of the handle. Push handle down. See
following WARNING.
∆
WARNING
•The park brake has multiple locking positions and should be firmly locked to prevent the
vehicle from rolling.
CHOKE
The choke (1) is located on the seat support panel, below and to the left of the driver’s left knee. If the vehicle
is hard to start in cool or cold temperatures, activate choke: Pull the choke handle out to activate. Release the
handle when the engine begins to run smoothly (Figure 7) .
Figure 6 Brake Pedal
Figure 7 Choke and Electric Bed Lift Figure 8 Differential Lock
SVP184001
UP
DN
2
3
1
WARNING

Controls and Indicators
2004 Pioneer 1200/Carryall 272/Turf 272/Bobcat 2100 Gasoline Vehicle Owner’s Manual (Europe) Page 13
ELECTRIC BED LIFT
The electric bed lift switch is located on the seat support panel, to the left of the choke (Figure 7) . The bed lift
is equipped with a key switch that locks the lift switch, minimizing unauthorized access to moving parts of the
engine compartment.
To lift the bed, insert the lift switch key (2), and turn it to the on ( | ) position. Pull up and hold the toggle switch
(3) in the up (UP) ( ) position. Release switch to stop lifting operation. To close the bed, press down and
hold switch in the down (DN) ( ) position. The bed lift will make a loud clicking sound to signal the bed is in
the rest position. Turn the lift switch key to the locked ( O ) position and remove key.
∆
WARNING
•Keep clear of moving parts when bed is in the raised position and the engine is running.
DIFFERENTIAL LOCK
∆
WARNING
•With the differential lock engaged, vehicle turning functions are greatly reduced. To prevent
loss of vehicle control when differential lock is engaged, do not operate vehicle at speeds
greater than half throttle and use caution when attempting to turn vehicle.
• Disengage differential lock on paved surfaces.
The differential lock is used to provide better traction at the rear wheels when necessary. Engaging the differ-
ential lock will transfer power to both rear wheels simultaneously (Figure 8) .
1. To engage the differential lock, slow the vehicle to no more than half throttle and pull differential lock han-
dle toward the back of the vehicle. The differential lock will engage when power to both rear wheels is
required.
2. To disengage the differential lock, come to a complete stop, then push lever toward front of vehicle.
LOW OIL WARNING LIGHT
The vehicle is equipped with a low oil warning light, located on the dash panel just to the right of the steering
column and key switch (Figure 9) . If the warning light comes on, oil should be checked and added to the
engine as necessary before continuing to use the vehicle.The vehicle should never be driven when the low oil
warning light remains on. If the warning light goes on and off, the vehicle may be driven, but oil should be
added at the first opportunity. If the oil level is correct and the warning light stays on, have a trained technician
check the vehicle. See following CAUTION.
CAUTION
•Failure to add oil immediately when the low oil warning light stays on may result in permanent
engine damage.

Seat Latch and Adjustment
Page 14 2004 Pioneer 1200/Carryall 272/Turf 272/Bobcat 2100 Gasoline Vehicle Owner’s Manual (Europe)
FUEL GAUGE/HOUR METER
The vehicle is equipped with a fuel gauge and hour meter housed together at the lower left corner of the dash
panel. The fuel gauge operates when the key switch is in the ON position, and allows the operator to monitor
the fuel level in the vehicle.The hour meter operates only when the engine is running, and should be used by
the trained technician to track vehicle usage and determine when periodic service procedures are required.
See Periodic Service Schedule on page 24.
HEADLIGHT CONTROL
The headlight control is located on the front dash between the fuel gauge/hour meter and steering column.
Pull the headlight control knob out to turn headlights on and push the knob in to turn headlights off.
NOTE: Using the headlights for extended periods of time without the engine running, or with the engine
idling, will discharge the battery.
SEAT LATCH AND ADJUSTMENT
Vehicle seats are hinged to allow easy access to the engine compartment. A latch at the rear of each seat bot-
tom keeps the seat from moving on its hinges while the vehicle is in operation. To disengage the latch, grasp
the seat back and pull firmly in a forward/upward direction until the latch releases. To engage the seat latch,
push down firmly on the seat back until the seat locks into place.
The seats are adjustable and can be moved forward or backward to accommodate the driver or passenger.To
adjust a seat:
1. Remove the seat from the vehicle.
2. Remove the four bolts and washers from the bottom of the seat mounting plate.
3. Align the mounting plate holes with holes in the seat to achieve the desired seat position.
4. Install washers and bolts and tighten to 96 in-lb (10.8 N·m).
5. Reinstall seat in vehicle.
∆ WARNING
• Make sure seat hinges and latch are securely engaged before operating vehicle.
Figure 9 Low Oil Warning Light
OFF ON START

Pre-Operation and Daily Safety Checklist
2004 Pioneer 1200/Carryall 272/Turf 272/Bobcat 2100 Gasoline Vehicle Owner’s Manual (Europe) Page 15
PRE-OPERATION AND DAILY SAFETY CHECKLIST
Each Club Car vehicle is thoroughly inspected and adjusted at the factory; however, upon receiving your new
vehicle(s), you should become familiar with its controls, indicators, and operation. Carefully inspect the vehicle
to be satisfied that it is in proper working condition before accepting delivery.
Use the following checklist as a guide to inspect your new vehicle. This checklist should also be used daily to
ensure vehicle is in proper working condition and in conjunction with the Periodic Service Schedule on
page 24. Any problems should be corrected by your Pioneer distributor/dealer or a trained technician.
• General: All the parts should be in place and properly installed. Be sure that all nuts, bolts, and screws
are tight. Check hose clamps for tight fit and the starter belt for tightness.
•Safety and information decals: Check to ensure that all safety and information decals are in place.
See pages 4 and 5.
• Tires: Check for proper tire pressure on your new vehicle. Visually inspect tires for wear, damage, and
proper inflation on a daily basis. See Vehicle Specifications on page 32.
• Battery: Before using vehicle for the first time, check electrolyte to ensure it is at the proper level
(Figure 19, Page 30). Check battery posts. Wires should be tight and free of corrosion and battery
should be fully charged. Check that terminal covers are in place and in good condition.
• Engine: Check for proper engine oil level. See Engine Oil on page 27.
• Fuel: Check fuel level. See Fueling Instructions on page 29. Check fuel tank, lines, cap, pump, fuel
filters, and carburetor for fuel leakage on a daily basis.
• Exhaust system: Check for leaks.
• Hydraulic brakes: Check fluid level. See Master Cylinder on page 27.
PERFORMANCE INSPECTION
After you have familiarized yourself with the vehicle’s controls and have read and understood the driving
instructions, take the vehicle for a test drive.
Use the following checklist as a guide to inspect your new vehicle and check daily for proper operation. Any
problems should be corrected by a Pioneer dealer or a trained technician.
• Forward/Reverse shifter: Check for proper operation. See Controls and Indicators on page 9.
• Brakes: Be sure the brakes function properly. When brake pedal is fully pressed under moderate pres-
sure, it should not go more than halfway to the floor, and vehicle should come to a smooth, straight
stop. If the brake pedal goes more than halfway to the floor, or if the vehicle swerves or fails to stop,
have the brake system checked and adjusted as required. When brake pedal is fully pressed under
heavy pressure, pedal should feel firm and foot pad should be a minimum of 2 inches (5.1 cm) from
floor. Brake adjustment must be maintained so the brake pedal cannot be pressed to the floor under
any circumstance.
•Park brake: Apply moderate pressure to park brake handle. Tension should increase as the handle is
pulled. When latched, the park brake should lock the wheels and hold the vehicle stationary (on an
incline of 20% or less).
•Reverse buzzer: The reverse buzzer should sound as a warning when the Forward/Reverse handle is
in the REVERSE position.
• Steering: The vehicle should be easy to steer and should not have any play in the steering wheel.
• Accelerator: After starting the engine with the key switch and placing the Forward/Reverse handle in
the FORWARD position, the vehicle should accelerate smoothly to full speed as the accelerator pedal

Driving Instructions
Page 16 2004 Pioneer 1200/Carryall 272/Turf 272/Bobcat 2100 Gasoline Vehicle Owner’s Manual (Europe)
is pressed. When the pedal is released it should return to the original position and the engine should
idle. Vehicles operate at reduced speed in reverse.
•Governor: Check maximum vehicle speed. It should operate at 17-19 mph (27-31 km/h) on a level sur-
face.
•Differential lock cable: With the wheels at rest, pull the differential lock handle toward the rear of the
vehicle (locked position). The differential lock arm at the other end of the cable should move approxi-
mately one-half inch (12.7 mm) downward. When the differential lock handle is placed back into the
unlocked position, the differential lock arm should move approximately one-half inch (12.7 mm)
upward.
• General: Listen for any unusual noises such as squeaks or rattles. Check the vehicle’s ride and perfor-
mance. Have a Pioneer dealer or a trained technician investigate anything unusual.
DRIVING INSTRUCTIONS
∆ WARNING
• Only licensed drivers should be allowed to drive this vehicle.
•Before allowing anyone to drive the vehicle, make sure the driver is familiar with all controls
and operating procedures.
• No one under the age of 16 years should be allowed to drive the vehicle.
• No more than one person per seat at one time.
• Do not allow riders in the cargo bed.
• For night use, the vehicle must be equipped with headlights, taillights, and reflectors.
• The vehicle is not specially equipped for handicapped persons:
-Be sure all passengers are capable of securing themselves in a moving vehicle before
allowing them to ride in one.
-Be sure all persons can properly operate the vehicle prior to allowing them to drive the
vehicle.
•Stop the vehicle before shifting the Forward/Reverse handle. Engine must be at idle before
shifting the Forward/Reverse handle. Failure to do so may result in injury to inattentive
passengers and (or) damage to the vehicle.
•To help avoid being struck, do not stand in front of or behind the vehicle.
• Do not leave children unattended on vehicle.
• Operate the vehicle from the driver seat only.
•To help prevent falls from the vehicle, remain seated and hold on to seat handles at all times.
Driver should keep both hands on the steering wheel when the vehicle is in motion.
•To help prevent the possibility of serious injury, keep entire body inside the vehicle.
•To help prevent overturning the vehicle, drive slowly in turns.
•To help prevent overturning the vehicle, drive slowly straight up and down slopes. Avoid
driving the vehicle on slopes exceeding 20% incline.
•Avoid stopping a loaded vehicle on a hill. If a loaded vehicle must be stopped on a hill, avoid
sudden starts or rolling backwards and stopping suddenly. Failure to heed this warning could
result in overturning the vehicle.
•To help avoid possible injury to inattentive passengers and (or) damage to the vehicle, avoid
sudden starts, sudden stops, and abrupt turns.

Driving Instructions
2004 Pioneer 1200/Carryall 272/Turf 272/Bobcat 2100 Gasoline Vehicle Owner’s Manual (Europe) Page 17
•To help avoid the possibility of losing control of or overturning the vehicle, reduce speed for
adverse driving conditions such as wet grass or rough terrain.
•Do not use the vehicle on public roads. It is neither designed nor intended for street use and
should not be licensed for use on public roads.
• The vehicle should be driven only in specified areas by trained drivers.
• Do not drive while under the influence of alcohol, drugs, or medications.
• Use brakes to reduce speed when coasting downhill.
•Never attempt jumps.
No one should drive the vehicle without first being instructed in the proper operation and use of vehicle con-
trols. An experienced operator should accompany each first-time driver on a test drive before allowing the
driver to operate the vehicle alone.
To ensure safe operation of the vehicle, follow exactly and in order, all of the following procedures. Read and
understand all instructions prior to driving the vehicle.
STARTING THE VEHICLE
1. Read safety warnings on dash and vehicle loading information located above pedals.
2. Be sure load, if any, is secure.
3. Study and understand controls.
4. Be sure passenger is seated and holding on to hand hold. Driver should have both hands on the steering
wheel.
5. Make sure wheels are turned in desired direction and nothing is in your path.
6. Make sure the Forward/Reverse handle is in the NEUTRAL position.
7. Press and hold the brake pedal.
8. Turn the key all the way to the START position and hold, activating the choke as necessary, until the
engine is running smoothly. The engine will idle in neutral.
9. Release hand brake.
10. While keeping the brake pedal engaged, select direction of travel by placing shift handle in desired posi-
tion (F = forward or R = reverse). Engine must be at idle before moving shift handle. A buzzer will sound
as a warning when the Forward/Reverse handle is in the REVERSE position.
11. Release the brake pedal completely, and then slowly press the accelerator pedal. As the accelerator
pedal is pressed, the vehicle will begin to move, and speed will increase until full speed is reached. See
following WARNING.
∆ WARNING
• Operator must control vehicle speed when going downhill.
•Never shift the vehicle out of the FORWARD position while going downhill. If you do, you will
not be able to shift into the REVERSE position or back into the FORWARD position until
stopped.
•Press the brake pedal as necessary and press the accelerator pedal partially when
descending a hill. With the accelerator pedal partially pressed, the governor will cause the
engine to assist the brakes in controlling downhill speed.

Loading and Unloading
Page 18 2004 Pioneer 1200/Carryall 272/Turf 272/Bobcat 2100 Gasoline Vehicle Owner’s Manual (Europe)
STOPPING THE VEHICLE
To stop the vehicle, release the accelerator pedal and press the brake pedal until the vehicle comes to a com-
plete stop. See following WARNING and CAUTION.
∆ WARNING
•Driving through water may affect the brakes. After driving through water, check effectiveness
of the brakes by gently pressing the brake pedal. If the vehicle does not slow down at the
normal rate, continue to press the brake pedal until the brakes dry out and normal
performance returns.
∆ CAUTION
•When stopped on a hill, use the brake pedal to hold your position. Do not use the accelerator
pedal.
PARKING AND LEAVING THE VEHICLE
1. After stopping the vehicle, set hand brake until it locks. Make sure it is fully engaged.This will prevent the
vehicle from rolling.
2. Turn the key switch to the OFF position and place the Forward/Reverse handle in the NEUTRAL position.
Remove the key and turn the fuel shut-off valve to the closed (OFF) position when the vehicle is not in
use (Figure 10, Page 21). See also Figure 17, Page 29.
LOADING AND UNLOADING
∆ WARNING
• Firmly engage the park brake before loading the vehicle.
• Do not allow riders in the cargo bed.
• Reduce vehicle load and speed when driving up or down slopes or on uneven terrain.
• Do not exceed the rated vehicle capacity. Rated capacity is for level surfaces only.
•Overloading can affect vehicle handling or cause component failure, resulting in loss of
control of vehicle and possible severe personal injury.
•Reduce speed and avoid sudden stops when backing up. Failure to do so may cause the
vehicle to overturn or flip over backwards.
•Avoid stopping on a hill when loaded. If you must stop on a hill, avoid sudden starts, or rolling
backwards and stopping suddenly. Failure to heed this warning may cause vehicle to
overturn, possibly resulting in severe personal injury.
•Vehicle load and speed must be reduced when driving up or down slopes or on uneven
terrain.
•Do not load the tailgate. The tailgate should be in the upright position and latched securely
while the vehicle is in motion.
•To help avoid shifting the vehicle load and possibly overturning the vehicle, avoid sudden
starts, sudden stops, and abrupt turns. Make sure cargo is well secured.