CM Tornado 360 User manual

P/N: 192034281 Rev AC June 2017
Before installing hoist, fill in the information below.
Antes de instalar el polipasto, rellene los datos siguientes.
Enregistrez les informations suivantes avant de faire l'installation.
Rated Load / Carga Nominal / Charge nominale
Serial No. / N° de Serie / No. de Ser.
Purchase Date / Fecha de Compra / Date d'achat
CAPACITIES:
3/4 TONNE (750 kg)
1-1/2 TONNE (1500 kg)
3 TONNE (3000 kg)
6 TONNE (6000 kg)
Follow all instructions and warnings
for inspecting, maintaining and
operating this hoist.
The use of any hoist presents some risk
of personal injury or property damage. That
risk is greatly increased if proper instructions
and warnings are not followed. Before using
this hoist, each operator should become
thoroughly familiar with all warnings,
instructions and recommendations
in this manual. Retain this manual for
futurereference and use.
Forward this manual to operator.
Failure to operate equipment as
directed in manual may cause injury.
CAPACIDADES DE CARGA:
3/4, 1-1/2, 3 Y 6 TONELADAS
(750, 1500, 3000, Y 6000 kg)
Siga todas las instrucciones y
advertencias para inspeccionar,
mantener y operar este polipasto.
El uso de cualquier polipasto presenta algunos
riesgos de daños a las personas o a las
cosas. Este riesgo se ve incrementado si no
se siguen correctamente las instrucciones
y advertencias. Antes de usar el polipasto
el operario debería estar familiarizado con
rodas las advertencias, instrucciones y
recomendaciones de este manual. Guarde
este manual para futuras consultas.
Entregue este manual al operario. Si el
equipo no se maneja tal y como se
recomienda en el presente manual, es
posible que se produzcan situaciones
de peligro que pueden resultar en
daños personales.
CHARGES NOMINALES:
3/4, 1-1/2, 3 ET 6 TONNES
(750, 1500, 3000 ET 6000 kg)
Veuillez vous conformer à toutes les
instructions et avertissements d'inspection,
d'entretien et d'opération de ce palan.
L'utilisation de tout appareil de levage
comporte des risques de blessures ou
de dégâts matériels. Ces risques sont
de beaucoup accrus si les instructions
et avertissements ne sont pas suivis.
Tous les opérateurs devraient se
familiariser complètement avec toutes
les recommandations instructions et
avertissements de ce manuel avant d'utiliser
ce palan. Conservez ce manuel pour
utilisation et référence future.
Remettre ce manuel à l'opérateur.
L'utilisation de cet équipement contrairement
aux directives de ce manuel peut causer
des blessures.
HAND OPERATED LEVER HOIST
POLIPASTO MANUAL DE PALANCA
PALAN MANUEL À LEVIER
OPERATING, MAINTENANCE
& PARTS MANUAL
MANUAL DE FUNCIONAMIENTO,
MANTENIMIENTO Y PIEZAS
MANUEL D'ENTRETIEN,
D'OPÉRATION ET DE PIÈCES

1P/N: 192034281 Rev AC June 2017
ENGLISH
(ENGLISH)
LIMITATION OF WARRANTIES, REMEDIES AND DAMAGES
THE WARRANTY STATED BELOW IS GIVEN IN PLACE OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIES, OF MERCHANTABILITY, FITNESS FOR A
PARTICULAR PURPOSE, OR OTHERWISE, NO PROMISE OR AFFIRMATION OF FACT MADE BY ANY AGENT OR REPRESENTATIVE OF SELLER SHALL
CONSTITUTE A WARRANTY BY SELLER OR GIVE RISE TO ANY LIABILITY OR OBLIGATION.
Seller warrants that on the date of delivery to carrier the goods are free from defects in workmanship and materials.
SELLER’S SOLE OBLIGATION IN THE EVENT OF BREACH OF WARRANTY OR CONTRACT OR FOR NEGLIGENCE OR OTHERWISE WITH RESPECT TO
GOODS SOLD SHALL BE EXCLUSIVELY LIMITED TO REPAIR OR REPLACEMENT, F.O.B. SELLER’S POINT OF SHIPMENT, OF ANY PARTS WHICH SELLER
DETERMINES TO HAVE BEEN DEFECTIVE or if Seller determines that such repair or replacement is not feasible, to a refund of the purchase price upon return of
the goods to Seller.
Any action against Seller for breach of warranty, negligence or otherwise, must be commenced within one year after such cause of action occurs.
NO CLAIM AGAINST SELLER FOR ANY DEFECT IN THE GOODS SHALL BE VALID OR ENFORCEABLE UNLESS BUYER’S WRITTEN NOTICE THEREOF IS
RECEIVED BY SELLER WITHIN ONE YEAR FROM THE DATE OF SHIPMENT.
Seller shall not be liable for any damage, injury or loss arising out of the use of the goods, if, prior to such damage, injury or loss, such goods are (1) damaged
or misused following Seller’s delivery to carrier; (2) not maintained, inspected, or used in compliance with applicable law and Seller’s written instructions
and recommendations; or (3) installed, repaired, altered or modied without compliance with such law, instructions or recommendations. UNDER NO
CIRCUMSTANCES SHALL SELLER BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES AS THOSE TERMS ARE DEFINED IN SECTION 2-715 OF
THE UNIFORM COMMERCIAL CODE.
WARRANTY INFORMATION
A. Columbus McKinnon Corporation (“Seller”) warrants to the original end user (“Buyer”) that: (a) for a period of one (1) year from the date of Seller’s delivery of
the goods (collectively, the “Goods”) to the carrier, the electrical components of the Goods will be free from defects in workmanship and materials; (b) for a
period of three (3) years from the date of Seller’s delivery of the Goods to the carrier, the brake discs on the Goods will be free from defects in workmanship
and materials; and (c) for the life of the Goods, the mechanical components, including, without limitation, the sidewinder hoist lever, of the Goods (other than
the brake discs on the Goods) will be free from defects in workmanship and materials.
B. IN THE EVENT OF ANY BREACH OF SUCH WARRANTY, SELLER’S SOLE OBLIGATION SHALL BE EXCLUSIVELY LIMITED TO, AT THE OPTION OF
SELLER, REPAIR OR REPLACEMENT, F.O.B. SELLER’S POINT OF SHIPMENT, OF ANY GOODS OR PARTS THAT SELLER DETERMINES TO HAVE BEEN
DEFECTIVE or, if Seller determines that such repair or replacement is not feasible, to a refund of the purchase price upon return of the goods to Seller. NO
CLAIM AGAINST SELLER FOR ANY BREACH OF (i) SUCH WARRANTY WITH RESPECT TO THE ELECTRICAL COMPONENTS OF ANY GOOD SHALL BE
VALID OR ENFORCEABLE UNLESS BUYER’S WRITTEN NOTICE THEREOF IS RECEIVED BY SELLER WITHIN ONE (1) YEAR FROM THE DATE OF SELLER’S
DELIVERY TO THE CARRIER, (ii) SUCH WARRANTY WITH RESPECT TO THE BRAKE DISCS OF ANY GOOD SHALL BE VALID OR ENFORCEABLE UNLESS
BUYER’S WRITTEN NOTICE THEREOF IS RECEIVED BY SELLER WITHIN THREE (3) YEARS FROM THE DATE OF SELLER’S DELIVERY TO THE CARRIER
AND (iii) SUCH WARRANTY WITH RESPECT TO THE MECHANICAL COMPONENTS, INCLUDING, WITHOUT LIMITATION, THE SIDEWINDER HOIST LEVER,
OF ANY GOOD (OTHER THAN THE BRAKE DISCS ON ANY GOOD) SHALL BE VALID OR ENFORCEABLE UNLESS BUYER’S WRITTEN NOTICE THEREOF
IS RECEIVED BY SELLER WITHIN ONE (1) YEAR FROM THE DATE any alleged claim accrues. EXCEPT FOR THE WARRANTY SET FORTH ABOVE,
SELLER MAKES NO OTHER WARRANTIES WITH RESPECT TO THE GOODS, WHETHER EXPRESSED OR IMPLIED, INCLUDING ANY WARRANTIES OF
MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, QUALITY AND/OR THOSE ARISING BY STATUTE OR OTHERWISE BY LAW OR FROM ANY
COURSE OF DEALING OR USE OF TRADE, ALL OF WHICH ARE HEREBY EXPRESSLY DISCLAIMED.
C. IN NO EVENT SHALL SELLER BE LIABLE TO BUYER OR ANY THIRD PARTY WITH RESPECT TO ANY GOOD, WHETHER IN CONTRACT, TORT OR OTHER
THEORY OF LAW, FOR LOSS OF PROFITS OR LOSS OF USE, OR FOR ANY INCIDENTAL, CONSEQUENTIAL, SPECIAL, DIRECT OR INDIRECT DAMAGES,
HOWSOEVER CAUSED. SELLER’S MAXIMUM LIABILITY TO BUYER WITH RESPECT TO THE GOODS SHALL IN NO EVENT EXCEED THE PRICE PAID BY
BUYER FOR THE GOODS THAT ARE THE SUBJECT OF THE APPLICABLE CLAIM.
D. Seller shall not be liable for any damage, injury or loss arising out of the use of the Goods if, prior to such damage, injury or loss, such Goods are: (1) damaged
or misused following Seller’s delivery to the carrier; (2) not maintained, inspected, or used in compliance with applicable law and Seller’s written instructions
and recommendations; or (3) installed, repaired, altered or modied without compliance with such laws, instructions or recommendations.
E. This warranty is limited and provided only to the original Buyer. Each Good must be registered within sixty (60) days of receipt of such Good to establish
eligibility. Please register at www.cmworks.com/hoist-warranty-registration or submit registration card via US mail.
F. Any action against Seller for breach of warranty, negligence or otherwise in connection with the electrical components of any Good must be commenced
by Buyer within one (1) year after: (a) the date any alleged claim accrues; or (b) the date of delivery of the Goods to Buyer, whichever is earlier. Any action
against Seller for breach of warranty, negligence or otherwise in connection with the brake discs on any Good must be commenced by Buyer within three (3)
years after: (y) the date any alleged claim accrues; or (z) the date of delivery of the Goods to Buyer, whichever is earlier. Any action against Seller for breach of
warranty, negligence or otherwise in connection with the mechanical components, including, without limitation, the sidewinder hoist lever, of any Good (other
than the brake discs on any Good) must be commenced by Buyer within one (1) year after the date any alleged claim accrues.
INDEMNIFICATION AND SAFE OPERATION
Buyer shall comply with and require its employees to comply with directions set forth in instructions and manuals furnished by Seller and shall use and require
its employees to follow such instructions and manuals and to use reasonable care in the use and maintenance of the goods. Buyer shall not remove or permit
anyone to remove any warning or instruction signs on the goods. In the event of personal injury or damage to property or business arising from the use of the
goods, Buyer shall within 48 hours thereafter give Seller written notice of such injury or damage. Buyer shall cooperate with Seller in investigating any such injury
or damage and in the defense of any claims arising therefrom.
If Buyer fails to comply with this section or if any injury or damage is caused, in whole or in part, by Buyer’s failure to comply with applicable federal or state
safety requirements, Buyer shall indemnify and hold Seller harmless against any claims, loss or expense for injury or damage arising from the use of the goods.
WARRANTY INFORMATION

2P/N: 192034281 Rev AC June 2017
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(ENGLISH)
CM HOIST PARTS AND SERVICES ARE AVAILABLE
IN THE UNITED STATES AND IN CANADA
As a CM Hoist and Trolley user you are assured of reliable repair and parts services through a network of Master Parts Depots and Service Centers
that are strategically located in the United States and Canada. These facilities have been selected on the basis of their demonstrated ability to handle
all parts and repair requirements promptly and efciently. To quickly obtain the name of the Master Parts Depot or Service Center located nearest you,
call [phone]. Fax: [phone].
LAS PIEZAS Y REPARACIONES DE LOS POLIPASTOS DE CM ESTÁN
ASEGURADAS EN ESTADOS UNIDOS Y CANADÁ
Como usuario de un polipasto y carro de CM le aseguramos cualquier reparación o la disponibilidad de cualquier pieza de repuesto a través de una
red de almacenes de piezas de repuesto y centros de servicio situados estratégicamente en Estados Unidos y Canadá. Estas instalaciones se han
seleccionado en base a su capacidad demostrada en la reparación de equipos y suminstro de piezas de repuesto de forma rápida y ecaz. Para obtener
la dirección del almacén de piezas de repuesto o del centro de servicio más cercano, llame al teléfono [phone]. Fax: [phone] (sólo en
Estados Unidos y Canadá).
LE SERVICE DE RÉPARATION ET DE PIÈCES POUR PALANS CM EST
DISPONIBLE AUX ÉTATS-UNIS ET AU CANADA
Soyez assurés qu'en temps d'utilisateur de palan et treuil CM, d'un service de réparation et de pièces able par l'entremise d'un réseau de Centres de
service et de Dépôts de pièces maîtresses qui sont stratégiquement situés aux États-Unis et au Canada. Ces établissements ont été sélectionnés sur une
base de leur habileté démontrée à s'occuper promptement et efcacement des besoins de réparation de pièces. Appelez le [phone], Fax: (716)
689-5644 pour obtenir rapidement le nom du dépôt de pièces maîtresses ou du centre de service situé le plus près.

3P/N: 192034281 Rev AC June 2017
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(ENGLISH)
Improper operation of a hoist can create a potentially hazardous
situation which, if not avoided, could result in death, or serious
injury. To avoid such a potentially hazardous situation, the
operator shall:
1. NOT operate a malfunctioning or unusually performing hoist.
2. NOT operate the hoist until you have thoroughly read and
understood this manual.
3. NOT operate a hoist which has been modied without the
manufacturer’s approval or certication to be in conformity
with applicable OSHA regulations.
4. NOT lift or pull more than rated load for the hoist.
5. NOT use damaged hoist or hoist that is not working properly.
6. NOT use hoist with twisted, kinked, damaged,
or worn load chain.
7. NOT operate with any lever extension (cheater bar).
8. NOT attempt to “free chain” the hoist while a load is applied.
9. NOT use the hoist to lift, support, or transport people.
10. NOT lift loads over people and make sure all personnel
remain clear of supported load.
11. NOT attempt to lengthen the load chain or repair damaged
load chain.
12. Protect the hoists load chain from weld splatter or other
damaging contaminants.
13. NOT operate a hoist when it is restricted from forming a
straight line from hook to hook in the direction of loading.
14. NOT use load chain as a sling or wrap load chain around load.
15. NOT apply the load to the tip of the hook or to the hook latch.
16. NOT apply load unless load chain is properly seated in the
chain wheel(s) or sprocket(s).
17. NOT apply load if bearing prevents equal loading on all load
supporting chains.
18. NOT operate beyond the limits of the load chain travel.
19. NOT leave load supported by the hoist unattended unless
specic precautions have been taken.
20. NOT allow the chain or hook to be used as an electrical or
welding ground.
21. NOT allow the chain or hook to be touched by
a live welding electrode.
22. NOT remove or obscure the warnings on the hoist.
23. NOT operate a hoist which has Not been securely attached
to a suitable support.
24. NOT operate a hoist unless load slings or other approved
single attachments are properly sized and seated in
the hook saddle.
25. NOT lift loads that are Not balanced and the holding action
is Not secure, taking up slack carefully.
26. NOT operate a hoist unless all persons are and remain clear
of the supported load.
27. Report malfunctions or unusual performances of a hoist,
after it has been shut down until repaired.
28. NOT operate a hoist on which the safety placards or decals
are missing or illegible.
29. Be familiar with operating controls, procedures and warnings.
Improper operation of a hoist can create a potentially hazardous
situation which, if not avoided, could result in minor or moderate
injury. To avoid such a potentially hazardous situation, the
operator shall:
1. Maintain a rm footing or be otherwise secured when
operating the hoist.
2. Check brake function by tensioning the hoist prior to each lift
or pulling operation.
3. Use hook latches. Latches are to retain slings, chains, etc.
under slack conditions only.
4. Make sure the hook latches are closed and not supporting
any parts of the load.
5. Make sure the load is free to move and will clear
all obstructions.
6. Avoid swinging the load or hook.
7. Avoid lever “y-back” by keeping a rm grip on the lever until
operating stroke is completed and lever is at rest.
8. Inspect the hoist regularly, replace damaged or worn parts,
and keep appropriate records of maintenance.
9. Use Columbus McKinnon parts when repairing the unit.
10. Lubricate load chain as recommended in this manual.
11. NOT operate except with manual power.
12. NOT permit more than one operator to pull on lever at
the same time. More than one operator is likely to cause
hoist overload.
13. NOT allow your attention to be diverted from operating
the hoist.
14. NOT allow the hoist to be subjected to sharp contact with
other hoists, structures, or objects through misuse.
15. NOT adjust or repair the hoist unless qualied to perform
such adjustments or repairs.
The hoists are intended for general industrial use
for moving loads within their load ratings. Prior
to installation and operation, the user should
review the application for abnormal environmental
or handling conditions.
GENERAL SAFETY INFORMATION
ADVERSE ENVIRONMENTAL CONDITIONS
Do not use the hoists in areas containing ammable vapors, liquids,
gasses or any combustible dust or bers. Do not use the hoist
in highly corrosive, abrasive, wet environments or in applications
involving exposure to temperatures below -10ºF or above 130ºF.
MOVING HAZARDOUS LOADS
The hoists are not recommended for lifting materials that could
cause widespread damage if dropped. The lifting or moving of
materials that could explode or cause chemical or radioactive
contamination requires fail-safe, redundant supporting devices
that are not incorporated into these hoists.

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4P/N: 192034281 Rev AC June 2017
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DESCRIPTION
The CM®TORNADO 360° hand operated lever hoists are highly versatile tools that can be used in any position to efciently pull, lift, drag,
or stretch. The frame is made from steel stamping, covers and lever are robust aluminum die castings. The gears are heat treated steel,
upper and lower hooks are forged steel and the chain is heat treated, welded link type.
Hoist with load ratings of 3/4, 1½ and 3 Tonne are available and this manual applies to these units. The hoists are available with 5, 10, 15
and 20 foot lifts.
Hooks with latches are standard on all units.
The CM®TORNADO 360° hand operated lever hoists are built in accordance with the specication contained herein and at the time
of manufacture complies with the applicable sections of the American Society of Mechanical Engineers (ASME) Standard B30.21:
Manually Operated Lever Hoists.
SPECIFICATIONS
Model No. Load Rating
(Tonnes)
Lift or
Reach
ft. (m)
Lever
Pull to
Lift Rated
Load (lbf)
Net Weight
lb (kg)
Dimensions in. (mm)
A
(Min.) B C D E F G H J K L M N O P
TOR07505
0.75
5 (1.5)
46.5 lbs
21 kgf
14.6lb (6.62 kg)
12.60
(320)
0.79
(20)
1.06
(27)
0.71
(18)
12.87
(327)
11.81
(300)
1.57
(40)
3.19
(81)
4.76
(121)
2.20
(56)
4.13
(105)
6.33
(161)
1.18
(30)
4.72
(120)
10.11
(120)
TOR07510 10 (3.0) 16.8lb (7.62 kg)
TOR07515 15 (4.5) 19.0lb (8.62 kg)
TOR07520 20 (6.0) 21.2lb (9.62 kg)
TOR075LCX - 11.95lb (5.42 kg)
TOR15005
1.5
5 (1.5)
60 lbs
27 kgf
21.0lb (9.52 kg)
14.76
(375)
1.02
(26)
1.22
(31)
0.83
(21)
12.87
(327)
11.81
(300)
2.01
(51)
3.78
(96)
5.79
(147)
2.71
(69)
4.33
(110)
7.05
(179)
1.18
(30)
4.72
(120)
10.75
(273)
TOR15010 10 (3.0) 24.5lb (11.11 kg)
TOR15015 15 (4.5) 28.1lb (12.75 kg)
TOR15020 20 (6.0) 31.6lb (14.33 kg)
TOR150LCX - 16.71lb (7.58 kg)
TOR30005
3
5 (1.5)
80.9 lbs
36.7 kgf
37.3lb (16.92 kg)
17.52
(445)
1.46
(37)
1.57
(40)
1.10
(28)
14.84
(377)
13.77
(350)
2.24
(57)
4.84
(123)
7.09
(180)
3.38
(86)
4.76
(121)
8.15
(207)
1.18
(30)
4.72
(120)
11.77
(299)
TOR30010 10 (3.0) 44.6lb (20.23 kg)
TOR30015 15 (4.5) 52.0lb (23.59 kg)
TOR30020 20 (6.0) 59.3lb (26.90 kg)
TOR300LCX - 28.44lb (12.90 kg)
TOR60005
6
5 (1.5)
85.3 lbs
38.7 kgf
37.3lb (16.92 kg)
22.16
(563)
1.77
(45)
1.73
(44)
1.37
(35)
14.84
(377)
13.77
(350)
2.79
(71)
6.37
(162)
9.17
(233)
3.38
(86)
4.76
(121)
8.15
(207)
1.18
(30)
4.72
(120)
11.77
(299)
TOR60010 10 (3.0) 44.6lb (20.23 kg)
TOR60015 15 (4.5) 52.0lb (23.59 kg)
TOR60020 20 (6.0) 59.3lb (26.90 kg)
TOR600LCX - 28.44lb (12.90 kg)
Figure 2 – Specifications

5P/N: 192034281 Rev AC June 2017
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(ENGLISH)
UNPACKING
After unpacking the hoist, inspect carefully for any damage that may
have occurred during transit. Check for loose, missing or damaged
parts. Shipping damage claims must be led with carrier. The hoist is
supplied completely assembled and ready to use.
CM®REPAIR/REPLACEMENT POLICY
All Columbus McKinnon CM®TORNADO 360° hoists are inspected and
performance tested prior to shipment. If any properly maintained hoist
develops a performance problem during the life of the goods, due to a
material or workmanship defect on mechanical components (including
the sidewinder lever handle) as veried by CM, repair or replacement
of the unit will be made to the original purchaser without charge. In
addition to the hoist warranty, there is a 3-Year Brake Warranty on
the CM®TORNADO 360°. If the brake discs on the CM®TORNADO
360° wear out within three years from the date of purchase, Columbus
McKinnon will replace the ratchet disc assembly free of charge. The
brake repair must be done by an Authorized Bandit Service Center as
designated by Columbus McKinnon.
This repair/replacement policy applies only to CM®TORNADO 360°
hoists installed, maintained and operated as outlined in this manual,
and specically excludes hoists subject to normal wear, abuse,
improper installation, improper or inadequate maintenance, hostile
environmental effects and unauthorized repairs/modications. We
reserve the right to change materials or design if, in our opinion,
such changes will improve our product. Abuse, repair by an
unauthorized person, or use of non-CM replacement parts voids the
guarantee and could lead to dangerous operation. For full Terms of
Sale, see Sales order Acknowledgment. Also, refer to the Limitations
of Warranties, Remedies and Damages, and indemnication and
Safe operation.
INSTALLATION
Before installing the hoist:
1. Estimate the weight of the load that is to be lifted or moved
and make sure it does not exceed the rated load of the hoist.
2. Make sure the support or sling to which the upper hook is
attached is strong enough to hold several times the weight of
the load to be lifted or moved. Be sure the hoist is solidly held
in the uppermost part of the upper hook and the latch is closed
and not in contact with the support or sling.
3. The area in which the hoist is installed must provide sufcient
room for:
a. The operator to operate the lever.
b. The operator and other personnel to stand clear
of the load at all times.
c. Firm footing for the operator.
d. Clearance between the hoist frame and any object.
The frame must be free to swivel on the upper hook.
Attaching the hoist from an inadequate support may allow the
hoist and load to fall and cause injury and/or property damage.
TO AVOID INJURY:
Make sure the structure has sufcient strength to hold several
times the hoist weight and its rated load.
OPERATION
If not used as directed, lever hoist may cause injury.
TO AVOID INJURY:
Use only as directed below. Read all instructions before operating
the CM®TORNADO 360° hand operated lever hoist.
GENERAL
1. The hoist must be kept clean to assure proper operation.
Before use, check to be sure the load chain is clean, that there
is no foreign material in the liftwheel area and that the lever
operates freely.
2. Do not load beyond the rated capacity. Overload can cause
immediate failure or cause damage resulting in future failure,
even at less than rated capacity.
3. Do not use this hoist or any other material handling equipment
for lifting or moving people, or lifting loads over people.
4. Stand clear of all loads and warn other people of your intention
to move a load in their area.
5. Do not leave a load on the unit unattended.
6. Read warnings and instructions on the hoist before each use.
7. Do not hold the load chain while operating the hoist. Should the
hoist not operate properly, serious injury may occur.
8. Never operate the hoist when ammable materials or vapors
are present. Contact between metal parts may produce sparks
that can cause a re or explosion.
9. STAY ALERT! Watch what you are doing and use common
sense. Do not use the hoist when you are tired, distracted or
under the inuence of drugs, alcohol or medication causing
diminished control.
Malfunction of unit, rigging slip or loss of footing may cause user
to slip resulting in injury.
TO AVOID INJURY:
Always have a rm and secure footing when using the
CM®TORNADO 360° hand operated lever hoist.
FREE CHAINING
In this mode of operation, the chain can be pulled through the hoist
in either direction by hand for quick attachment to the load.
To engage the free chaining feature, remove any load from the hoist
and move the directional lever to the (“N”) position.
Pull the selector lever to unlock it and turn it into the desired
direction. Then release again into the locking position. The operation
mode is displayed in the front window of the hand lever.


HOWTOSWITCHINTOLIFTING,LOWERINGORFREECHAININGMODE
Pulltheselectorlevertounlockitandturnitintothedesireddirection.Thenreleaseagainintothe
lockingposition.Theoperationmodeisdisplayedinthefrontwindowofthehandlever.
  



1.
2.


HOWTOSWITCHINTOLIFTING,LOWERINGORFREECHAININGMODE
Pulltheselectorlevertounlockitandturnitintothedesireddirection.Thenreleaseagainintothe
lockingposition.Theoperationmodeisdisplayedinthefrontwindowofthehandlever.
  



1.
2.

Upper Hook
Latch
Frame
Load Chain
Lower Hook Block
Latch
Lower Hook
Chain Stop
Directional Lever
Selector Lever
Handwheel
Handle
6P/N: 192034281 Rev AC June 2017
ENGLISH
(ENGLISH)
OPERATION (CONTINUED)
Do not take up the load chain to the point where the chain stop
or lower hook block becomes jammed against the frame.
ATTACHING THE LOAD
Attach the lower hook to the load so that it is seated in the bowl
of the hook and is not bearing against the tip of the hook or latch,
and the latch is tight against the hook tip.
Allowing the load to bear against the hook latch and/or hook tip
can result in loss of load.
TO AVOID INJURY:
Do not allow the load to bear against the hook latch and/or hook
tip. Apply load to hook bowl or saddle only.
Do not wrap the chain around the load and hook onto itself as a
choker chain sling or bring the load in contact with the hoist. Doing
this will result in the loss of the swivel effect of the hook which could
cause twisted chain and a jammed liftwheel. Also, the chain may be
damaged at the hook. Make sure the upper and lower hooks are in a
straight line and the frame is free to swivel on the upper hook.
Figure 3B
TO PULL OR LIFT THE LOAD
While holding the load end of the chain, rotate the hand wheel
clockwise, as shown in Figure 3B.
Move directional lever to the load position. Operate lever in up and
down motion to lift the load.
When pulling or lifting, move the load only enough to slightly load
the unit, then check to be sure that the attachments to the hooks
and load are rmly seated. Continue movement only after you are
assured the load is free of all obstructions.
The hoist has been designed for hand powered operation only. Do
not use an extension on the lever. Any pull force greater than 46.5
lbf (21 kgf) for the 0.75 Tonne unit, 60 lbf (27 kgf) for the 1.5 Tonne,
86 lbf (39 kgf) for 3 Tonne, and 99 lbf (45 kgf) for 6 Tonne unit is an
indication of either an overload or an incorrectly maintained unit.

7P/N: 192034281 Rev AC June 2017
ENGLISH
(ENGLISH)
TO LOOSEN OR LOWER LOAD
Power operation may cause structural damage or premature wear
that in turn may cause a part to break and allow the load to fall.
TO AVOID INJURY:
Operate the CM®TORNADO 360° lever hoist using hand power only!
Move directional lever to the unload position. Again, operate lever in
an up and down motion to increase the distance between hooks and
thus loosen or lower the load.
LOCKED BRAKE
If a hoist which is under load is suddenly relieved of the load by
lifting the load off of the lower hook by some other means or pulling
down walls, the brake will lock.
The brake will also lock if the lower hook block is pulled tightly
against the frame.
To unlock the brake, turn the directional lever to the unload position
and pull on the lever sharply.
Turning the Free Chaining Knob with a load attached will allow the
load to release and may cause injury.
TO AVOID INJURY:
Never turn the Free Chaining Knob when the lever hoist is under load.
If the unit is not rigged in a straight line hook to hook manner, and
if the frame is not free to swivel, lever pull may break frame and
cause physical injury and loss of load.
TO AVOID INJURY:
Rig the unit in a straight line hook to hook manner and keep frame
free to swivel (See Figure 4).
Figure 4
HANDLE OPERATION — FOLDING OUT
To fold out the handle from the center position, press against the
indentation till the handle reaches the nal position. This may be
at the right or left hand side of the lever. Make sure the handle is
locking with a notable click. Keep the conical seat free from dirt.
HANDLE OPERATION — FOLDING IN
To bring the handle back to center position, pull the handle axial against
the spring load till the handle is unlocked. Then slide it back to center
position. The handle will be kept in this position by spring load.
INSPECT HOIST
Before each use and at specied intervals as directed in the
inspection section.
Use as directed above. Failure to do so may cause injury to you
or others.
1. DO NOT exceed capacity shown on nameplate.
2. DO NOT use to lift people or loads over people.
3. DO NOT use unless the hoist’s frame and chain form a straight
line between hooks.
4. DO NOT use if the frame is in contact with any object.
5. DO NOT use if the unit is damaged or malfunctions.
6. DO NOT use extension on lever. Use hand power only.
7. DO NOT use if chain is twisted, kinked or damaged.

8P/N: 192034281 Rev AC June 2017
ENGLISH
(ENGLISH)
MAINTENANCE
INSPECTION
To maintain continuous and satisfactory operation, a regular
inspection procedure must be initiated so that worn or damaged
parts can be replaced before they become unsafe. The intervals of
inspection must be determined by the individual application and are
based upon the type of service to which the hoist is subjected. The
intervals indicated as follows are based on normal service.
The inspections are divided into two general classications
designated as “frequent” and “periodic”.
FREQUENT INSPECTIONS
These inspections are usually visual examinations by the operator.
Frequent inspections are to be performed daily or before each use
and they are to include:
1. Braking mechanism for evidence of slippage.
2. Operation of the directional lever for free movement.
3. Load chain for lubricant, wear, damaged links or foreign material.
4. Hooks for damage, cracks, twists, latch engagement
and latch operation.
PERIODIC INSPECTIONS
These are visual inspections of external and internal conditions
by a designated person making records to provide the basis for
continuing evaluation of the condition of the hoist. The frequency
of periodic inspections is based upon usage as dened in ASME
B30.21. Periodic inspections should include those items
as well as the following:
1. Chain for excessive wear or stretch (See Figures 6 and 7, page 7).
2. Worn, cracked or distorted parts such as lower hook block,
upper hook block, upper hook pin, chain guide, bushings, lever,
brake cover, free chaining knob, directional pawl, friction hub
and lever ratchet.
3. Inspect for wear on the tip of the pawls, teeth of the ratchet,
and pockets of the liftwheel.
4. Loose or missing bolts, nuts, pins or rivets.
5. Inspect the brake components for worn, glazed or contaminated
friction discs and scoring of the friction hub and ratchet. Replace
brake ratchet assembly if contaminated, glazed or if thickness is
less than 0.256 in. (6.5 mm) for 0.75 Tonne and 1.5 Tonne, and
0.307 in. (7.8 mm) for 3 Tonne.
6. Corroded, stretched or broken pawl springs, directional lever
pawl spring and lever ratchet spring.
7. Hooks – Visual inspection based upon ASME B30.10 and
ASME B30.21.
8. Nameplate and Warning Labels for legibility and retention.
9. Chain stop in place and properly secured.
Any deciency should be corrected before the hoist is returned
to service. Also, the external conditions may show the need for
more detailed inspection which, in turn, may require the use of
non-destructive type testing.
Any parts deemed unserviceable are to be replaced with new parts
before the hoist is returned to service. It is very important that the
unserviceable parts are destroyed and properly disposed of to
prevent their possible future use as a repair item.
When the unit is subjected to heavy usage or dusty, gritty, moist
or corrosive atmospheric conditions, shorter time periods must be
assigned. Inspection must be made of all parts for unusual wear,
corrosion or damage, in addition to those specically mentioned in
the schedule.
HOOK INSPECTION
Hooks damaged from chemicals, deformations or cracks, or that
have a twist from the plane of the unbent hook, excessive opening
or seat wear, must be replaced (see ASME B30.10). Also, hooks
that are opened to the extent that the latch does not engage the tip
must be replaced. Any hook that is twisted or has excessive throat
opening indicates abuse or overloading of the hoist. Other load
sustaining parts should be inspected for damage.
Check to assure the latch is not damaged or bent and that it operates
properly. It should have sufcient spring pressure to keep it tightly
against the tip of the hook and allow it to spring back to the tip when
released. If the latch does not operate properly, replace the latch.
The chart below should be used to determine when the hook must
be replaced.
a
h
b
Depress latch
to measure
throat opening
Figure 5 - Hook Inspection
Hoist
Capacity
(Tonnes)
Dimensions in. (mm)
"a" Std. "a"
Max. "b" Std. "b" Min. "h" Std. "h" Min.
0.75 1.06
(27)
1.17
(29.7)
.59
(15)
.56
(14.3)
.79 (
20)
.75
(19)
1.5 1.26
(32)
1.38
(35.2)
.77
(19.5)
.73
(18.5)
1.03
(26.2)
.98
(24.9)
3.0 1.57
(40)
1.73
(44)
1.10
(28)
1.01
(26.6)
1.44
(36.6)
1.37
(34.8)
6.0 1.73
(44)
1.90
(48.4)
1.26
(32)
1.19
(30.4)
1.76
(44.8)
1.68
(42.6)
LOAD CHAIN
Chain should feed smoothly into and away from the hoist. If chain
binds, jumps or is noisy, rst clean and lubricate it (See Page 8). If
trouble persists, inspect chain and mating parts for wear, distortion
or other damage.
Weld
Wear In
These Areas
Figure 6 - Chain Inspection
CHAIN INSPECTION
First clean chain with a non-caustic/ nonacid type solvent and make
a link by link inspection for nicks, gouges, twisted links, weld spatter,
corrosion pits, striations (minute parallel lines), cracks in weld areas,
wear and stretching. Chain with any one of these defects must be
replaced.
Slack the portion of the chain that normally passes over the liftwheel.
Examine the interlink area for the point of maximum wear (polishing).
Measure and record the stock diameter at this point of the link. Then
measure stock diameter in the same area on the link that does not
pass over the liftwheel (use the link adjacent to the chain stop for this
purpose). Compare these two measurements. If the stock diameter of
the worn link is 0.010 inches (0.254mm), or more, less than the stock
diameter of the unworn link, the chain must be replaced.

9P/N: 192034281 Rev AC June 2017
ENGLISH
(ENGLISH)
Vernier Caliper
Measure 11 Pitches
One Pitch
Figure 7 - Chain Inspection
Also check chain for stretch using a vernier caliper as shown in
Figure 7. Select an unused, unstretched section of chain (usually
at the loose end) and measure and record the length over 11 chain
links (pitches). Measure and record the same length on a worn
section of chain.
If the result (amount of stretch and wear) is greater than 0.145 inch
(3.7 mm), the chain must be replaced.
Use only a “Knife-Edge” caliper to eliminate possibility of false
reading by not measuring full pitch length.
Using other than CM®TORNADO 360° supplied load chain may
cause the chain to jam in the hoist and/or allow the chain to break
and the load to drop.
TO AVOID INJURY:
Due to size requirements and physical properties, use only CM®
TORNADO 360° supplied load chain in the CM®TORNADO 360°
lever hoist.
Note that worn chain can be an indication of worn hoist
components. For this reason, the hoist’s frame, stripper, and
liftwheel should be examined for wear and replaced as necessary
when replacing worn chain (See DISASSEMBLY and ASSEMBLY).
Also, the load chain is specially heat treated and hardened and
should never be repaired.
IMPORTANT: Do not use replaced chain for other purposes such
as lifting or pulling. Load chain may break suddenly without visual
deformation. For this reason, cut replaced chain into short lengths to
prevent use after disposal.
CHAIN LUBRICATION
A small amount of lubricant will greatly increase the life of load chain.
Do not allow the chain to run dry. Keep it clean and lubricate at
regular intervals with Lubriplate®Bar and Chain Oil 10-R (Fiske Bros.
Rening Co.) or equal lubricant. Normally, weekly lubrication and
cleaning is satisfactory, but under hot and dirty conditions, it may
be necessary to clean the chain at least once a day and lubricate it
several times between cleanings.
Used motor oils contain known carcinogenic materials.
TO AVOID INJURY:
Never use used motor oils as a chain lubricant. Only use Lubriplate®
Bar and Chain Oil 10-R as a lubricant for the load chain.
When lubricating the chain, apply sufcient lubricant to obtain
natural run-off and full coverage, especially in the interlink area.
Hoist normally requires no additional lubrication except when it has
been disassembled for cleaning or repairs.
IMPORTANT: Brake is designed to operate dry. Do not use any
grease or lubricant on the braking surfaces.
Using any grease or lubricant on the braking surfaces will cause
brake slippage and loss of load control which may result in injury
and/or property damage.
TO AVOID INJURY:
Do not use any grease or lubricant on braking surfaces. The brake
is designed to operate dry.
When lubricating parts adjacent to the brake, do not use an
excessive amount of lubricant which could seep onto the brake
surfaces.
When the hoist is disassembled for cleaning or repairs, the following
locations should be lubricated with approximately 1 . oz. per hoist
of Molykote BR-2-S (Dow Corning), Molytex #2 (Texaco) or TopMoly
(Topsall) grease or equal lubricant: gears, liftwheel bushings, exterior
of pinion shaft, surfaces of frame bushings and surface of gear cover
bushings. Be sure to thoroughly clean the old grease from these
parts before re-lubricating.
IMPORTANT: To insure long life and top performance, be sure to
lubricate the various parts of the hoist using the lubricants specied
above. If desired, these lubricants can be purchased from Columbus
McKinnon (See Figure 13, page 11).
MAINTENANCE (CONTINUED)

10 P/N: 192034281 Rev AC June 2017
ENGLISH
(ENGLISH)
MAINTENANCE (CONTINUED)
DISASSEMBLY AND ASSEMBLY
The parts illustration and list in the repair parts section show the
general arrangement and name of the parts of the CM®TORNADO
360° lever hoist. These should be used when disassembling and
re-assembling the units so that all parts are properly installed.
DISASSEMBLY
To replace the liftwheel or stripper, completely disassemble the unit:
remove the chain (See REPLACING LOAD CHAIN, page 10) and
then remove the following: Two cylinder screws M5x25, Cap, Lock
Nut, Washer, Check Washer, Handwheel, Pressure Spring, Collar
Bushing, Cylinder Nuts, Brake Side Cover incl. Lever Assembly,
Ratchet Wheel or Overload Assembly), Ratchet Disc Assembly, Disc
Hub, Lever Side Plate Assembly, Guides, Stripper.
On the gear side, remove the following: Cylinder Nuts, Gear Case
Assembly, Spur Gear Assembly, Drive Shaft, Drive Shaft Washer,
Load Gear, Top Hook Shaft, Upper Hook Assembly.
ASSEMBLY
Prior to re-assembly, check all parts for excessive wear, cracks and
distortion. Replace parts as necessary and then re-assemble the unit
in reverse to the order given above.
FREE CHAIN ASSEMBLY
NOTICE:
To ensure proper function of the hoist brake and free chain systems,
perform the following steps.
a. Set direction lever to 'N' position.
b. Turn the handwheel clockwise to ensure the Change
Over Gear has engaged the brake disc. Complete this step
while holding the chain strand with lower hook attached.
A 'clicking' sound will be heard if the load side of the chain
is not held with sufcient force.
c. After tightening the brake, push the check washer onto the
drive shaft. Make sure the serration has engaged at an angle
between approx. 30° to 60° degrees at last.
d. Next, put the at washer onto the shaft. Finally tighten the
hex nut rmly while holding the handwheel in place.
(Doing so, the check washer will rotate along with the drive shaft till
it hits the little cam inside the handwheel.)
Please check now that the handwheel turns easily in each direction
within the given angle.
Put on the center cap when done.
30° - 60°
b)
a)
c)
DISASSEMBLY
To replace the liftwheel or stripper, completely disassemble the unit: remove the chain (See REPLACING LOAD
CHAIN, page 10) and then remove the following: Two cylinder screws M5x25, Cap, Lock Nut, Washer, Check Washer,
Handwheel, Pressure Spring, Collar Bushing, Cylinder Nuts, Brake Side Cover incl. Lever Assembly, Ratchet Wheel or
Overload Assembly), Ratchet Disc Assembly, Disc Hub, Lever Side Plate Assembly, Guides, Stripper.
On the gear side, remove the following: Cylinder Nuts, Gear Case Assembly, Spur Gear Assembly, Drive Shaft, Drive
Shaft Washer, Load Gear, Top Hook Shaft, Upper Hook Assembly.
ASSEMBLY
Prior to re-assembly, check all parts for excessive wear, cracks and distortion. Replace parts as necessary and then
re-assemble the unit in reverse to the order given above.
FREE CHAIN ASSEMBLY
NOTICE:
To ensure proper function of the hoist brake and free chain system, perform the following steps.
a) Set direction lever to 'N' position.
b) Turn the handwheel clockwise to ensure the Change Over Gear has engaged the brake disc.
Complete this step while holding the chain strand with lower hook attached.
A 'clicking' sound will be heard if the load side of the chain is not held with sufficient force.
c) After tightening the brake, push the check washer onto the
drive shaft. Make sure the serration has engaged at an angle
between approx. 30° to 60° degrees at last.
d) Next, put the flat washer onto the shaft. Finally tighten the hex nut firmly while holding the handwheel in place.
(Doing so, the check washer will rotate along with the drive shaft till it hits the little cam inside the handwheel.)
Please check now that the handwheel turns easily in each direction within the given angle.
Put on the center cap when done.
d)

11 P/N: 192034281 Rev AC June 2017
ENGLISH
(ENGLISH)
Chain Installation Double Reeved (6 Tonne)
OPTIONAL LOAD LIMITER
The CM®TORNADO 360° lever hoist has an optional load limiter that
can be ordered upon purchase. The load limiter is a device that is
designed and calibrated to prevent excessive overloads. Excessive
overload is indicated by lever movement without the corresponding
movement of the lower hook block or load when the unit is operated
in the “up” direction. Should overload be evident, immediately
switch the lever to “down” position and operate the lever to remove
the excess load from the units. The reduction of the load to the rated
capacity or less will result in automatic restoration to the normal
operation of the unit.
CAUTION
The load limiter is subject to overheating and wear when excessively
actuated. For this reason, once overloading is detected, the excess
load must be removed and normal operation restored without continued
undue operation. The Load Limiter is designed to operate dry, without
lubrication. To ensure proper operation, do NOT apply lubricant to the
friction surfaces or to adjacent parts of the load limiter.
TESTING
During the periodic inspection, we recommended to test the load
limiter. To perform this test, attach the lower hook to a load of
maximum 160% of rated capacity and operate the unit in the “up”
direction. When attempting to lift the load, the lever should slip. After
this test, move the trigger to the down position and operate the unit
to remove the tension from the units. once tension is released, the
unit should return to normal operation. if the load does not slip @
160% of capacity, the load limiter needs to be replaced.
LOAD LIMITER REPLACEMENT AND REPAIR
When disassembling and re-assembling the units, follow all
appropriate instructions so that all parts are properly installed.
Please refer to the maintenance section of the this O&M Manual
and the supplement instructions provided with the Load Limiter
Adjustment Tool (sold separately).
RECOMMENDED SPARE PARTS
Ratchet Disc Assembly
Latch Kit
Upper & Lower Hook Assembly
Alterations or modications of equipment and use of any parts
other than CM®TORNADO 360° lever hoist repair parts can lead
to dangerous operation and injury.
TO AVOID INJURY:
Do not alter or modify equipment. Do use only CM®TORNADO
360° provided replacement parts.
GEAR TIMING
When assembling gears, they must be orientated with the timing
marks orientated as shown. (use gure “Gear Timing”) Note: For 1.5
Tonne units, orientation of pinion/gear assemblies A and B are not
relevant providing the timing marks are orientated as shown and one
of each (A & B) assembly is present.
Figure 10 - Gear Timing
(0.75 and 1.5 Tonne) Figure 11 - Gear Timing (3 and 6 Tonne)
Timing Marks Timing Marks
REPLACING LOAD CHAIN
To replace the load chain, remove the lower hook block and chain
stop from the chain. Move the directional lever to the neutral “N” and
pull the old chain out of the hoist. Feed a length of soft wire through
one side of the chain guide and over the liftwheel until it comes out
on the other side of the chain guide. Attach the wire to the end of the
new chain. Position the chain so that the rst link to enter the chain
guide will be an upstanding link and the welds on all upstanding
links will be away from the liftwheel. Pull on the wire until the chain
engages the liftwheel. Turn the free chaining knob, while pulling on
the wire, until the chain comes out of the chain guide. Pull the chain
through and remove the wire. Attach the lower hook block to the
chain that is directly below the upper hook.
Chain installation Single Reeved (0.75 - 3 Tonne)
MAINTENANCE (CONTINUED)

12 P/N: 192034281 Rev AC June 2017
ENGLISH
(ENGLISH)
PREVENTATIVE MAINTENANCE
In addition to the inspection procedures, a preventative maintenance program should be established to prolong the useful life of the hoist
and maintain its dependability and continued safe use. The program should include the periodic inspections with particular attention being
paid to the lubrication of various components using the recommended lubricants (See Figure 13).
TESTING
Prior to initial use, all repaired or used hoists that have not been operated for the previous 12 months shall be tested by the user for proper
operation. Test the unit rst in the unloaded state and then with a light load of 100 pounds (45 kg.) times the number of load supporting parts
of load chain to be sure it operates properly and the brake holds the load when the lever is released; then test with a load of 125% of rated
capacity.
In addition, hoists in which load sustaining parts have been replaced must be tested with 125% of rated capacity by or under the direction of
a designated person and a written report prepared for record purposes.
NOTE: For additional information on Inspection and Testing refer to ASME B30.21 “Manually Lever Operated Hoists” obtainable from ASME
Order Department, 22 Law Drive, Box 2300, Faireld, NJ 07007-2300, U.S.A.
INSPECTOR’S REPORT
ITEM REMARKS (LIST DEFICIENCIES AND RECOMMENDED ACTION)
Inspector’s
Signature
Date
Inspected Approved by Date
Figure 12 - Recommended Inspector’s Report
RECOMMENDED LUBRICATION SCHEDULE*
CM®TORNADO 360° HAND OPERATED LEVER HOISTS
REFERENCE NO.
(SEE PAGES 11&12) COMPONENT TYPE OF LUBRICANT ORDER PART NO. TYPE OF SERVICE AND FREQUENCY OF LUBRICATION
32 Load Chain Oil (See page 8) 28619 (1 gal. can) HEAVY NORMAL INFREQUENT
Daily Weekly Monthly
5, 1, 8, 24 & 7
Gears, Bushings, Lift-
wheel bushings & Pinion
shaft
Grease (See page 8) 28618 (1 lb. can) When hoist is disassembled for cleaning or repairs
(*) This lubrication schedule is based on a hoist operating in normal environment conditions. Hoists operating in adverse atmospheres containing excessive heat, corrosive fumes or vapors,
abrasive dust, etc., should be lubricated more frequently.
Figure 13 - Recommended Lubrication Schedule

13 P/N: 192034281 Rev AC June 2017
ENGLISH
(ENGLISH)
INSPECTION AND MAINTENANCE CHECK LIST
HAND OPERATED LEVER HOIST
Type of Hoist ________________________________________________ Capacity (Tons)________________________________________________
Location ____________________________________________________ Original Installation Date _______________________________________
Manufacturer_________________________________________________ Manufacturer’s Serial No._______________________________________
Item
Frequency of Inspection
Possible Deficiencies OK Action
Required
Frequent Periodic
Daily
Every 3 Months
to Annually as
defined per
ASME B30.21
Brake Mechanism * * Slippage or excessive drift. Worn, glazed or contaminated
friction discs. Thickness of brake ratchet assembly less
than 7mm
Directional Lever * * Binding and does not move freely.
Retractable Handle * * Possible Deficiencies: Binding and does not move freely.
Cracks, distortion, excessive wear, corrosion or build-up
of foreign material.
Load Chain * * Inadequate lubrication, excessive wear or stretch, cracked
damaged or twisted links, corroded or clogged with foreign
material.
Hooks * * Excessive throat opening, twisted, damaged or non-operating
hook latch, chemical damage. Cracks (Use dye penetrant,
magnetic or other suitable detection method at least once a
year).
Lower Hook Block, Upper Hook Block,
Upper Hook Pin, Chain Guide, Bushings,
Gears, Pinion and Friction Hub
* Cracks, distortion, excessive wear, corrosion or build-up
of foreign material.
Tip of Pawls and Lever Pawl Teeth
of Ratchet and Lever Ratchet
* Cracks, distortion, excessive wear, corrosion or build-up
of foreign material.
Pockets of Liftwheel, Stripper
and Side Plates
* Cracks, distortion, excessive wear, corrosion or build-up
of foreign material.
Nuts, Bolts, Pins and Rivets * Cracks, bending, loose, stripped threads.
Pawl Springs, Directional Pawl Spring,
and Spring
* Corrosion, stretched or broken.
Chain Stop * Missing, cracked, not secured to chain, not
properly positioned.
Nameplate, Warning Labels
and Free Chaining
* Missing, Damaged or illegible.
NOTE: Refer to Maintenance and Inspection Sections of this manual for further details.
FREQUENCY OF INSPECTION
Frequent - Indicates items requiring inspection daily or before each use. These inspections may be performed by the operator
if properly designated.
Periodic - Indicates items requiring inspection every three months. Inspections to be performed by or under the direction of a properly
designated person. The exact period of inspection will depend on frequency and type of usage. Determination of this period
will be based on the user’s experience. It is recommended that the user begin with a quarterly inspection and extend the
periods to semi-annually or annually based on the user’s quarterly experience.
NOTE: This inspection and maintenance check list is in accordance with our interpretation of the requirements of the Safety Standard
for Lever Hoists ASME B30.21. It is, however, the ultimate responsibility of the employer/user to interpret and adhere to the applicable
requirements of this safety standard.
Figure 14 — Recommended Inspection and Maintenance Check List
MAINTENANCE (CONTINUED)

14 P/N: 192034281 Rev AC June 2017
ENGLISH
(ENGLISH)
TROUBLESHOOTING CHART
Symptom Possible Cause(s) Corrective Action
Hoist is hard to operate in either direction. 1. Load chain worn long to gauge, thus binding
between liftwheel and chain guide.
1. Check chain, (See page 7) and replace
if worn excessively.
2. Load chain rusty, corroded or clogged with
foreign matter such as cement or mud.
2. Clean chain by tumble polishing or using a
non-acid or non-caustic type solvent. Check
chain for gouges, damaged or bent links.
Lubricate with Lubriplate®Bar and Chain Oil
10-R (Fiske Bros. Refining Co.) or equal lubricant.
3. Bushings clogged with matter such as cement
or dust.
3. Disassemble and clean liftwheel bushings and
bushings in gear cover and side plate (gear side).
Any parts worn excessively should be replaced.
4. Lever binding. 4. Clean by removing any foreign matter which may
be between the lever and the brake cover.
5. Brake parts corroded or clogged with
foreign matter.
5. Disassemble brake and clean thoroughly (by wiping
with a cloth - not by washing in a solvent). Replace
ratchet assembly if too gummy, worn or scored.
Keep brake surfaces clean and dry.
6. Liftwheel pockets clogged with foreign matter or
worn excessively causing chain to bind between
liftwheel and chain guide.
6. Clean out pockets and use if not worn excessively.
Replace liftwheel if pockets are worn.
7. Liftwheel twisted or bent - gear teeth bent. 7. Excessive overload had been applied.
Replace damaged parts.
Hoist is hard to operate in down direction. 1. Brake parts corroded or clogged with
foreign matter.
1. Disassemble brake and clean thoroughly (by wiping
with a cloth - not by washing in a solvent). Replace
ratchet assembly if too gummy, worn or scored.
Keep brake surfaces clean and dry.
2. Chain binding. 2. Check chain, (See page 7) and replace if worn
excessively. Clean chain by tumble polishing or us-
ing a non-acid or non-caustic type solvent. Check
chain for gouges, damaged or bent links. Lubricate
with Lubriplate®Bar and Chain Oil 10-R (Fiske
Bros. Refining Co.) or equal lubricant.
Hoist is hard to operate in up direction. 1. Chain binding. 1. Check chain, (See page 7) and replace if worn
excessively. Clean chain by tumble polishing or us-
ing a non-acid or non-caustic type solvent. Check
chain for gouges, damaged or bent links. Lubricate
with Lubriplate®Bar and Chain Oil 10-R (Fiske
Bros. Refining Co.) or equal lubricant.
2. Overload. 2. Reduce load or use correct capacity unit.

15 P/N: 192034281 Rev AC June 2017
ENGLISH
(ENGLISH)
REPAIR PARTS LIST
Using “Commercial” or other manufacturer’s parts to repair the
CM®TORNADO 360° may cause load loss.
TO AVOID INJURY:
Use only CM supplied replacement parts. Parts may look alike but
CM parts are made of specic materials or processed to achieve
specic properties
ORDERING INSTRUCTIONS
The following information must accompany all correspondence
orders for replacement parts:
1. Hoist Model Number from identication plate.
2. Serial number of the hoist stamped below identication plate.
3. Length of lift.
4. Part number of part from parts list.
5. Number of parts required.
6. Part name from parts list.
NOTE: When ordering replacement parts, it is recommended
that consideration be given to the need for also ordering such
items as nuts, bolts, cotter pins, etc. These items may be
damaged or lost during disassembly or just unfit for future
use because of deterioration from age or service.

16 P/N: 192034281 Rev AC June 2017
ENGLISH
(ENGLISH)
Part
Number Manual #Description Qty.
BAN-0001 GEAR KIT 0.75 TONNE
- 16 SPUR GEAR ASSEMBLY 2
- 17 DRIVE SHAFT 1
- 15 LOAD GEAR 1
- 18 DRIVE SHAFT WASHER 1
BAN-0002 GEAR KIT 1.5 TONNE
- 4 SPUR GEAR ASSEMBLY 1
- 5 SPUR GEAR ASSEMBLY 1
- 16 DRIVE SHAFT 1
- 17 DRIVE SHAFT WASHER 1
- 19 LOAD GEAR 1
BAN-0003 GEAR KIT 3 & 6 TONNE
- 13 SPUR GEAR ASSEMBLY 2
- 16 DRIVE SHAFT 1
- 17 LOAD GEAR 1
- 25 DRIVE SHAFT WASHER 1
BAN-0010 LOAD SHEAVE KIT 0.75 TONNE
- 19 LOAD SHEAVE 1
- 18 DRIVE SHAFT WASHER 1
BAN-0011 LOAD SHEAVE KIT 1.5 TONNE
- 18 LOAD SHEAVE 1
- 17 DRIVE SHAFT WASHER 1
TOR-0012 LOAD SHEAVE KIT 3 & 6 TONNE
- 14 LIFTWHEEL ASSEMBLY 1
- 25 DRIVE SHAFT WASHER 1
TOR-0020 GEAR SIDE PLATE KIT 0.75 TONNE
- 1 GEAR SIDE PLATE; ASSY 1
- 13 CYLINDER NUT M8 - 11,5 X 17 4
TOR-0021 GEAR SIDE PLATE KIT 1.5 TONNE
- 1 GEAR SIDE PLATE, ASSY. 1
- 26 CYL. SCREW TO M8 - 11,5 X 17 4
TOR-0022 GEAR SIDE PLATE KIT 3 & 6 TONNE
- 1 GEAR SIDE PLATE, ASSY. 1
- 12 CYL. SCREW TO M8 - 13 X 22 4
TOR-0023 LEVER SIDE PLATE KIT 0.75 TONNE
- 13 CYLINDER NUT M8 - 11,5 X 17 4
- 2 LEVER SIDE PLATE; ASSY. 1
TOR-0024 LEVER SIDE PLATE KIT 1.5 TONNE
- 26 CYL. SCREW TO M8 - 11,5 X 17 4
- 2 LEVER SIDE PLATE, ASSY. 1
TOR-0025 LEVER SIDE PLATE KIT 3 & 6 TONNE
- 12 CYL. SCREW TO M8 - 13 X 22 4
- 2 LEVER SIDE PLATE ASSY. 1
BAN-0030 STRIPPER KIT 0.75 TONNE
- 20 GUIDE ROLLER 2
- 21 STRIPPER 1
BAN-0031 STRIPPER KIT 1.5 TONNE
- 20 GUIDE ROLLER 2
- 21 STRIPPER 1
CM®TORNADO 360° HAND OPERATED LEVER HOIST
Part
Number Manual #Description Qty.
TOR-0032 STRIPPER KIT 3 & 6 TONNE
- 21 GUIDE ROLLER 2
- 22 STRIPPER 1
TOR-0040 RATCHET WHEEL ASSEMBLY 0.75T
- 6 RATCHET WHEEL FINISHED 1
- 11 COLLAR BUSHING 1
TOR-0040 RATCHET WHEEL ASSEMBLY 1.5T
- 9 RATCHET, FINISHED 1
- 14 COLLAR BUSHING 1
TOR-0041 RATCHET WHEEL ASSEMBLY 3 & 6 TONNE
- 6 RATCHET WHEEL, FINISHED 1
- 9 COLLAR BUSHING 1
TOR-0042B LOAD LIMITER ASSEMBLY 0.75 TONNE
- 32 LOAD LIMITER ASSEMBLY 1
- 33 HAND WHEEL (BLACK) 1
- 27 LOCKNUT 1
TOR-0043B LOAD LIMITER ASSEMBLY 1.5 TONNE
- 33 LOAD LIMITER ASSEMBLY 1
- 34 HAND WHEEL (BLACK) 1
- 28 LOCKNUT 1
TOR-0044B LOAD LIMITER ASSEMBLY 3 & 6 TONNE
- 33 OVERLOAD LIMITING HUB 1
- 34 HAND WHEEL (BLACK) 1
- 27 LOCKNUT 1
TOR-0050 CHAIN STOP 0.75 TONNE
- 37 LOCK RING 1
- 40 SOCKET HEAD CAP SCREW 1
- 41 M6 HEX NUT 1
TOR-0051 CHAIN STOP 1.5 TONNE
- 38 LOCK RING 1
- 41 LOCK RING SCREW 1
- 42 M8 LOCK NUT 1
TOR-0052 CHAIN STOP 3 TONNE
- 38 LOCK RING 1
- 41 LOCK RING SCREW 1
- 42 M10 LOCK NUT 1
TOR-0052 CHAIN STOP 6 TONNE
- 39 LOCK RING 1
- 41 LOCK RING SCREW 1
- 42 M10 LOCK NUT 1
TOR-0060 END CAP ASSEMBLY 0.75T
- 8 CAP 1
- 12 CHECK WASHER 1
- 26 CYLINDER SREW TO ISO 4762 - M5X25 - 8.8 2
- 27 HEX NUT TO DIN EN ISO 10511 1
- 28 WASHER TO ISO 7090 - B8,4 - ST 1
TOR-0060 END CAP ASSEMBLY 1.5T
- 11 CAP 1
- 15 CHECK WASHER 1

17 P/N: 192034281 Rev AC June 2017
ENGLISH
(ENGLISH)
CM®TORNADO 360° HAND OPERATED LEVER HOIST
Part
Number Manual #Description Qty.
- 27 CYL. SCREW TO ISO 4762 - M5X25 - 8.8 2
- 28 HEX: NUT TO DIN EN ISO 10511 1
- 29 WASHER TO ISO 7090 - B8,4 - ST 1
TOR-0061 END CAP ASSEMBLY 3 & 6 TONNE
- 8 CAP 1
- 10 CHECK WASHER 1
- 26 CYL. SREW TO ISO 4762 - M5X25 - 8.8 2
- 27 HEX. NUT TO DIN EN ISO 10511 - M10 - 8 1
- 28 WASHER TO ISO 7090 - B10,5 - ST 1
TOR-0070 RATCHET KIT 0.75 TONNE
- 25 DISC HUB 1
- 14 RATCHET DISC ASSEMBLY 1
TOR-0070 RATCHET KIT 1.5 TONNE
- 25 DISC HUB 1
- 8 RATCHET DISC ASSEMBLY 1
TOR-0071 RATCHET KIT 3 & 6 TONNE
- 18 DISC HUB 1
- 15 RATCHET DISC ASSEMBLY 1
TOR-0080 BRAKE COVER KIT 0.75 TONNE
- 13 CYLINDER NUT M8 - 11,5 X 17 4
- 4 BRAKE SIDE COVER; FINISHED 1
TOR-0081 BRAKE COVER KIT 1.5 TONNE
- 26 CYL. SCREW TO M8 - 11,5 X 17 4
- 6 BRAKE SIDE COVER; FINISHED 1
TOR-0084 BRAKE COVER KIT 3 & 6 TONNE
- 12 CYL. SCREW TO M8 - 13 X 22 4
- 4 BRAKE SIDE COVER, ASSY. 1
TOR-0082 GEAR COVER KIT 0.75 TONNE
- 13 CYLINDER NUT M8 - 11,5 X 17 4
- 3 GEAR SIDE COVER W. BUSHING 1
- 30 ROUND HEAD GROOVED PIN TO ISO 8746 -
2X5 - ST 4
- 31 NAME PLATE 1
TOR-0083 GEAR COVER KIT 1.5 TONNE
- 26 CYL. SCREW TO M8 - 11,5 X 17 4
- 3 GEAR SIDE COVER W. BUSHING 1
- 31 ROUND HEAD GROOVED PIN TO ISO 8746 -
2X5 - ST 4
- 32 NAME PLATE 1
TOR-0085 GEAR COVER KIT 3 TONNE
- 12 CYL. SCREW TO M8 - 13 X 22 4
- 3 GEAR SIDE COVER W. BUSHING 1
- 31 ROUND HEAD GROOVED PIN TO ISO 8746 -
2X5 - ST 4
- 32 NAME PLATE 1
TOR-0086 GEAR COVER KIT 6 TONNE
- 12 CYL. SCREW TO M8 - 13 X 22 4
- 3 GEAR SIDE COVER W. BUSHING 1
- 31 ROUND HEAD GROOVED PIN TO ISO 8746 -
2X5 - ST 4
- 32 NAME PLATE 1
Part
Number Manual #Description Qty.
TOR-0090 HARDWARE KIT 0.75 TONNE
- 40 SOCKET HEAD CAP SCREW 1
- 41 M6 HEX NUT 1
- 37 LOCK RING 1
- 27 HEX NUT TO DIN EN ISO 10511 1
- 28 WASHER TO ISO 7090 - B8,4 - ST 1
TOR-0091 HARDWARE KIT 1.5 TONNE
- 41 SOCKET HEAD CAP SCREW 1
- 42 M8 LOCK NUT 1
- 38 LOCK RING 1
- 28 HEX: NUT TO DIN EN ISO 10511 1
- 29 WASHER TO ISO 7090 - B8,4 - ST 1
TOR-0092 HARDWARE KIT 3 TONNE
- 42 SOCKET HEAD CAP SCREW 1
- 43 M10 LOCK NUT 1
- 39 LOCK RING 1
- 27 HEX. NUT TO DIN EN ISO 10511 - M10 - 8 1
- 28 WASHER TO ISO 7090 - B10,5 - ST 1
TOR-0092 HARDWARE KIT 6 TONNE
- 41 SOCKET HEAD CAP SCREW 1
- 42 M10 LOCK NUT 1
- 38 LOCK RING 1
- 27 HEX. NUT TO DIN EN ISO 10511 - M10 - 8 1
- 28 WASHER TO ISO 7090 - B10,5 - ST 1
TOR-0100 PAWL KIT 0.75
- 23 PAWL SPRING 2
- 24 PAWL 2
- 29 Ø 9MM SNAP RING 2
TOR-0100 PAWL KIT 1.5 TONNE
- 23 PAWL SPRING 2
- 24 PAWL 2
- 30 Ø 9MM SNAP RING 2
TOR-0101 PAWL KIT 3 & 6 TONNE
- 24 PAWL SPRING 2
- 23 PAWL 2
- 30 SNAP RING DIN 471 - 11 X 1 2
TOR-0110 HANDWHEEL ASSEMBLY 0.75T
- 8 CAP 1
- 26 CYLINDER SREW TO ISO 4762 - M5X25 - 8.8 2
- 27 HEX NUT TO DIN EN ISO 10511 1
- 28 WASHER TO ISO 7090 - B8,4 - ST 1
- 12 CHECK WASHER 1
- 7 HAND WHEEL (ORANGE) 1
- 10 PRESSURE SPRING; FREE CHAINING 1
- 11 COLLAR BUSHING 1
- 6 RATCHET WHEEL; FINISHED 1
TOR-0110 HANDWHEEL ASSEMBLY 1.5T
- 11 CAP 1
- 27 CYL. SCREW TO ISO 4762 - M5X25 - 8.8 2

18 P/N: 192034281 Rev AC June 2017
ENGLISH
(ENGLISH)
Part
Number Manual #Description Qty.
- 28 HEX: NUT TO DIN EN ISO 10511 1
- 29 WASHER TO ISO 7090 - B8,4 - ST 1
- 15 CHECK WASHER 1
- 10 HAND WHEEL (ORANGE) 1
- 13 PRESSURE SPRING; FREE CHAINING 1
- 14 COLLAR BUSHING 1
- 9 RATCHET WHEEL; FINISHED 1
TOR-0111 HANDWHEEL ASSEMBLY 3 & 6 TONNE
- 8 CAP 1
- 26 CYL. SREW TO ISO 4762 - M5X25 - 8.8 2
- 27 HEX. NUT TO DIN EN ISO 10511 - M10 - 8 1
- 28 WASHER TO ISO 7090 - B10,5 - ST 1
- 10 CHECK WASHER 1
- 7 HAND WHEEL (ORANGE) 1
- 11 PRESSURE SPRING; FREE CHAINING 1
- 9 COLLAR BUSHING 1
- 6 RATCHET WHEEL, FINISHED 1
BAN-0120 UPPER HOOK ASSEMBLY KIT 0.75 TONNE
- 34 UPPER HOOK ASSEMBLY 1
BAN-0121 UPPER HOOK ASSEMBLY KIT 1.5 TONNE
- 35 UPPER HOOK ASSEMBLY 1
BAN-0122 UPPER HOOK KIT 3 TONNE
- 35 UPPER HOOK ASSEMBLY 1
BAN-0123 UPPER HOOK KIT 6 TONNE
- 35 UPPER HOOK ASSEMBLY 1
BAN-0130 LOWER HOOK ASSEMBLY KIT 0.75 TONNE
- 35 LOWER HOOK ASSEMBLY 1
- 41 M6 LOCKNUT 1
- 39 LOWER HOOK CHAIN BOLT 1
BAN-0131 LOWER HOOK ASSEMBLY KIT 1.5 TONNE
- 36 LOWER HOOK ASSEMBLY 1
- 40 LOWER HOOK CHAIN BOLT 1
- 42 M8 HEX NUT 1
BAN-0132 LOWER HOOK KIT 3 TONNE
36 LOWER HOOK ASSEMBLY 1
40 LOWER HOOK CHAIN BOLT 1
BAN-0133 LOWER HOOK KIT 6 TONNE
36 3.0 HOOK 1
40 M12 HEX HEAD CHAIN BOLT 1
43 M12 LOCK NUT 1
Parts available as individual components
635121EN 38 LOAD CHAIN 0.75 TONNE -
635128EN 39 LOAD CHAIN 1.5 TONNE -
85394L 39 LOAD CHAIN 3 TONNE -
85394L 40 LOAD CHAIN 6 TONNE -
00002034 22 TOP HOOK SHAFT 0.75 TONNE 1
00002137 22 TOP HOOK SHAFT 1.5 TONNE 1
00002331 19 TOP HOOK SHAFT 3 TONNE 1
00002331 19 TOP HOOK SHAFT 6 TONNE 1
53820 36 LATCH KIT 0.75 TONNE 2
CM®TORNADO 360° HAND OPERATED LEVER HOIST
Part
Number Manual #Description Qty.
53821 37 LATCH KIT 1.5 TONNE 2
53822 37 LATCH KIT 3 TONNE 2
53940 37 LATCH KIT 6 TONNE 2
192033679 5 LEVER HANDLE ASSEMBLY 0.75 TONNE 1
192033679 7 LEVER HANDLE ASSEMBLY 1.5 TONNE 1
192033681 5 LEVER HANDLE ASSEMBLY 3 TONNE 1
192033681 5 LEVER HANDLE ASSEMBLY 6 TONNE 1
192022617 - RETRACTABLE HANDLE; ASSY. 0.75 TONNE 1
192022617 - RETRACTABLE HANDLE; ASSY. 1.5 TONNE 1
192022617 - RETRACTABLE HANDLE; ASSY. 3 TONNE 1
192022617 - RETRACTABLE HANDLE; ASSY. 6 TONNE 1
N09134070 - RETRACTABLE HANDLE PIN 0.75 TONNE 1
N09134070 - RETRACTABLE HANDLE PIN 1.5 TONNE 1
N09134070 - RETRACTABLE HANDLE PIN 3 TONNE 1
N09134070 - RETRACTABLE HANDLE PIN 6 TONNE 1
192033676 31 CAPACITY TYPE LABEL 0.75 TONNE 1
192033677 32 CAPACITY TYPE LABEL 1.5 TONNE 1
192033678 32 CAPACITY TYPE LABEL 3 TONNE 1
192035449 32 CAPACITY TYPE LABEL 6 TONNE 1
192021097 9 SNAP RING 65MM 1
192021123 29 SNAP RING 75MM 1
00002036 39 LOWER HOOK CHAIN BOLT 0.75 TONNE 1
80115062 40 LOWER HOOK CHAIN BOLT 1.5 TONNE 1
80130062 41 LOWER HOOK CHAIN BOLT 3 TONNE 1
80160068 40 LOWER HOOK CHAIN BOLT 6 TONNE 1
80130061 42 / 41 SOCKET HEAD CAP SCREW 3 & 6 TONNE 1
89022032 - M6 LOCK NUT 1
80115061 - M8 LOCK NUT 1
89022012 - M10 LOCK NUT 1
89022014 - M12 LOCK NUT 1

19 P/N: 192034281 Rev AC June 2017
ENGLISH
(ENGLISH)
PARTS DIAGRAM 0.75 TONNE