CMC S19HD PRO User manual

MAN.234 Rev.3 ENG - Use and maintenance manual S19HD PRO page 1 of 83
0 Introduction 
hank you for the trust you have showed us buying a C.M.C. mobile
elevating work platform (MEWP). We are sure you will be pleased
with your choice.
0.1

Content of the manual

This manual contains the technical specifications and the instructions for
transfer, use and maintenance of the MEWP. While drawing up this manu-
al, we took into consideration all the operations that are part of a normal
use and a regular maintenance of the machine. So, for a correct and opti-
mum use, you must follow the described instructions carefully.
This manual has been drawn up in order to:
 Show the technical features of the machine;
 Describe the control stations and their commands;
 Provide with the instructions for the transport, placement and use
of the machine;
 Describe the safety devices;
 Point out the potential risks and/or possible dangerous situations;
 Provide with the necessary instructions for the ordinary mainte-
nance operations;
 Provide with the instructions for the filling of the check register.
THE USE AND MAINTENANCE MANUAL IS CONSIDERABLE
AS A PART OF THE MACHINE. In case of sale of the MEWP,
please give this manual to the new owner.
LEGEND OF THE SYMBOLS USED IN THIS MANUAL:
(CAUTION) = warns the user about the risk of serious damages
to people or to part of the equipment or the machine,
if you do not obey the safety regulations.
 (WARNING) = notifies the possibility of minor injuries to people
or little damages to the platform or machine parts.
(FORBIDDEN) = prohibition signal

( OBLIGATION) = obligation signal
 (CAUTION) =warns the user about the risk of environmental
pollution.
* (OPTIONAL) =indicates an optional outfit.
 (IMPORTANT NOTE) = indicates information and suggestions useful to
work with the MEWP.
 This manual is addressed to:
users: operators, ground assistants, guard staff, safety man-
ager, service manager;
 manufacturers, dealers, owners, lessors or lessee, brokers.
T
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0.2

Disclaimer

C.M.C. declines all responsibility in case of partial or total non-observance
of the following instructions
 Before proceeding with any operation of use of the machine, the
user is obliged to read carefully the text of this manual, with refer-
ence to sections relative to specific work activity to perform.
 The use of the machine must be entrusted only to trained and au-
thorized staff. This manual cannot replace in any way a suitable
experience that the staff in charge must have gained previously on
similar machines or that they will able to get on this machine, un-
der the guidance of an already trained staff.
 The user must work within the functional limits of the machine and
perform a constant and diligent maintenance, using only original
spare parts indicated by C.M.C.
 The operator shall carefully know the safety standards foreseen by
national and international legislations and apply them during all
operations with the MEWP.
 The guarantee of proper functioning and full compliance of
the machine with the intended service is strictly dependent
on the correct application of all the instructions contained in
this manual.

The non-compliance with the previous items automatically
invalidates the warranty.
0.3

Where and how to keep the manual

 The manual must be stored and kept in the best possible
condition (away from sunlight), in a suitable place, for the
purpose of always being available for consultation.
 This manual (or its copy) must always be on the machine (in
a case near the turret) for an immediate consultation by the op-
erator during working operations.
 Another copy shall be hold by the basket operator during the
working period inside the internal documents case.
 In case of loss or deterioration, the replacement documenta-
tion must be requested to C.M.C. s.r.l, citing the code of this
manual.
0.4

Regulatory references


This manual has been drawn up according to the following na-
tional and international laws and directives:
Directive 2006/42/CE ISO 3864 EN 280:2015
Directive 93/68/CEE ISO 4302 EN 349
ISO 12100 ISO 4305 EN 60068-2-64
ISO 13849-1-2 ISO 4309 EN 60204-1-32
ISO 13850-13854 ISO 20381 EN 60529
ISO 13857 EN 13001 EN 62061
ANSI/SAIA A92.20-2018 ANSI/SAIA A92.24-2018 ANSI 92.6-2006
ANSI/SAIA A92.22-2018 ANSI Z359.1 CSA 354.1-2006
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0.5

Amendments and integrations

The information and legislative references present in this manual are those
in force when the machine has been placed on the market.
Due to the constant and continuous improvement of their product by the
manufacturers, the supplied machine could present some technical speci-
fications different from those described on this manual. Any change will be
however accompanied with specific documents attached explaining func-
tional characteristics. In case of differences in comparison with the basic
contents of this manual, the user is kindly asked to contact C.M.C. to re-
ceive supplementary technical specifications.
As this manual includes both current and optional components, you could
find information not applicable to your machine.
C.M.C. reserves the right to update its production and its instruction man-
uals (without prior notice) according to the development of the technique,
to the acquisition of new experiences and/or the change of law provisions,
without being anyway obliged to intervene on the previously sold machines
and on their manuals.
No part of this publication can be translated, modified or reproduced (even
partially) without the expressed authorization of C.M.C. s.r.l.
C.M.C. reserves the right to modify - totally or partially - any data or speci-
fication of this publication (without prior notice).
Data and references indicated in this manual are those in force at the time
of printing.
Year 2019
C.M.C. s.r.l.
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1 Specifications 
1.1

Technical sheet

PERFORMANCE
Max. working height 18,70 m 61.35 ft
Max. work outreach
(long area with 200/220 kg 8,60 m 28.22 ft
Max. work outreach
(long area with 80 kg 11,50 m 37.73 ft
Max. load on the basket 220 kg (USA
200 kg (CE
485 lb (USA
441 lb (CE
Turret rotation +/-355° (710° continuous
Basket rotation (*optional +90°/-87°
(P) Max. slope to stabilize 26°/49%
(W) Max. ramp slope (attack 31°/60%
(X) Max. slope to travel 17°/31%
Travel speed 0,60 - 1,38 km/h 0.37 - 0,86 mph
DIMENSIONS
(A) Basket height 1,10 m 3.61 ft
(B) Basket width 0,60/0,70 m 1.97/2.30 ft
(C) Basket length 0,80/1,20/1,40 m 2.62/3.94/4.59 ft
(D) Total length 4,85 m 15.91 ft
(F) Height in driving position 1,99 m 6.53 ft
(G) Total width (without basket 0,90 m 2.95 ft
(H) Clearance from the ground
in transport configuration 0,18 m 0.59 ft
(H’) Max. height to stabilize 1,00 m 3.28 ft
(H’’) Max. height to climb over
an obstacle
0,50 m 1.64 ft
Tracks (l x h 1,75 x 0,25 m 5.74 x 0.82 ft
Width tracks adjustment
(*optional 0,90/1,30 m 2.95/4.27 ft
(J) Max. longitudinal stabilization 4,14 m 13.58 ft
(K) Max. cross stabilization 3,54 m 11.61 ft
(N) Min. longitudinal stabilization 3,54 m 11.61 ft
(O) Min. cross stabilization 2,72 m 8.92 ft
Intermediate cross stabilization 3,12 m 10.24 ft
Outriggers plate Ø 0,18 m 0.59 ft
WEIGHT AND PRESSURES
Total weight 2617 kg 5769 lb
(R) Max. pressure on the foot 6,6 Kg/cm²
(64,72 N/cm² 93.87 lb/in
2
(S) Max. pressure on the track 0,17 Kg/cm²
(1,67 N/cm² 2.42 lb/in
2
(T) Max. pressure in travel 400 Kg/m²
(3,92 KN/m² 81.93 lb/ft
2
(U) Max. pressure in work
(4 feet opened
228 Kg/m²
(2,24 KN/m² 46.70 lb/ft
2
(V) Max. pressure in work
(4 feet closed
242 Kg/m²
(2,38 KN/m² 49.57 lb/ft
2
POWERS
Standard hydraulic feed 1 Honda GX390 petrol, 8.7 kW (11.7 HP ,
3600 rpm
*Optional feeds
2 Yanmar L100V diesel, 6.8 kW (9.1 HP ,
3600 rpm
3 Honda iGX390 petrol, 8.7 kW (11.7
HP , 3600 rpm
4 Kubota Z602-E4B diesel, 10.8 kW (14.5
HP , 3200 rpm
5 Electric engine 110/120/230 V
6 Motor G0901306, 9 kW, 48 V, with
lithium batteries 160 Ah
7 Hybrid version
Fuel tank capacity 6,1/15 l
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Max allow d sp ds according to USA/EU standards
Max allowed lifting and descending speed of
the MEWP 0,4 m/s (1.31 ft/s
Max allowed boom extension and withdrawal
speed 0,4 m/s (1.31 ft/s
Max allowed rotation speed 0,7 m/s (2.3 ft/s
Max allowed manual force in the basket with 1
operator 400 N
Tightening torque
Bolts of th b aring M16 cl 10.9 28 daNm
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1.2

Identification plate

On the MEWP turret, there is a plate with all the identification data of the
machine:
TYPE S19
MANUFACTURER
C.M.C.
MODEL S19HD (PRO) YEAR 2020
SERIAL NR. S19A2140 TOT. WEIGHT 6173 lbs
CAPACITY
441 lbs
INCLUDING
2 persons
MAX HYDRAULIC OPERATING PRESSURE
3336 PSI
MAX MANUAL HORIZONTAL FORCE ALLOWED
90 lbs
MAX WIND SPEED ALLOWED
28 mph
MAX FRAME INCLINATION ALLOWED
1°
EXTERNAL POWER SOURCE
230 V 50 Hz
C.M.C. s.r.l.
Via Bitritto, 119
70124 BARI - ITALY
Tel. [phone]
http://www.cmclift.com
E-mail: [e-mail]
Picture 1: identification plate.
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1.3

CE certification

C.M.C. s.r.l. states under its own responsibility that S19HD PRO was de-
signed and produced in compliance with national and European standards,
and that the machine is identical to the model submitted to control and test
for the “CE certification” by the Notified Institute nr. 1878 - VERICERT
s.r.l. - via L. Masotti, 5 – 48124 Ravenna – Italy.
1.4

TÜV certification

C.M.C. s.r.l. states under its own responsibility that S19HD PRO was de-
signed and produced in compliance with US standards ANSI/SAIA
A92.20:2018 and that the machine is identical to the model submitted to
control and test for the “TÜV certification” by TÜV SÜD America Inc.
TÜV SUD America Inc. is an OSHA recognized NRTL and a Standards
Council of Canada accredited certification body.
1.5

Classification

The mobile elevating work platform (MEWP) S19HD PRO belongs to
group B: the vertical projection of the center of the area of the MEWP in
different platform configurations specified by the manufacturer can be out-
side the tipping lines (EN 280 par. 1.4 - ANSI/SAIA A92.20 par. 3).
As for the displacement, it belongs to type 1: travelling is only allowed
with the MEWP in its transport configuration or in the stowed position (EN
280 par. 1.4 - ANSI/SAIA A92.20 par. 3).
1.6

Loading cycles

The machine is expected to live for 40.000 working cycles
1
(i.e. 10 years,
40 weeks per year, 20 hours per week, 5 cycles per hour).
Within this term, the machine must undergo at least 2 (two) in-depth
checks (structural, mechanical, electric, elements, etc.), in case of heavy
uses (frequent use at the performance limit, unfavourable environmental
conditions such as steel systems, paper mills and so on) it is better to in-
crease the checks. Anyway, it is advisable to have the state of the
machine checked by the manufacturer factory or by an authorized
assistance point, at least every 1500 – 2000 working hours or once a
year.
1
Loading cycle: cycle starts from the access position, continues performing the
work and finishes returning to the access position.
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1.7

Working diagram and stabilization are-
as

Picture 2a: working diagram.
Picture 2b: stabilization areas.
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2 Description and pur-
pose
2.1

Definition

The machine is called S19HD PRO and it is a mobile elevating work
platform (MEWP):
•machine/device intended for moving persons, tools and material to
working positions, consisting of at least a work platform with con-
trols, an extending structure and a chassis (ANSI/SAIA 92.20 par.
3);
•mobile machine intended to move persons to working positions,
where they are carrying out work from the work platform, with the
intention that persons are getting on and off the MEWP only at ac-
cess positions at ground level or on the chassis and which consists
as a minimum of a work platform with controls, an extending struc-
ture and a chassis (EN 280 par. 3.1).
It is forbidden to access to or exit from the work platform at dif-
ferent levels.
2.2

Machine purpose

The MEWP S19HD PRO is a machine which enables the operators to
reach the working place when this is high-positioned.
The machine has been designed for an essentially vertical use. It
must be transported only when it is totally folded in the transport po-
sition.
The use of the machine is allowed only to professional staff,
properly trained and specialized.
2.3

Description of the main components












 





Picture 3: main components of the MEWP.
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MAN.234 Rev.3 ENG - Use and maintenance manual S19HD PRO page 10 of 83
2.3.1

Frame
The frame 1(Picture 3) is a steel structure having a quality appropriate in
order to distribute the weight of the equipment when the MEWP is in driv-
ing position. The frame is equipped with 4 hydraulic jacks used for stabili-
sation [2 front stabilizers cylinders 2(Picture 3), 2 rear stabilizers cylinders
3(Picture 3). The base 4(Picture 3) for the support slewing ring is on the
frame and through the rotation unit allows the tilting of the equipment.
2.3.2

Turret
The turret 5(Picture 3), made of quality steel, is fixed to the bearing (slew-
ing ring). The rotation of the superstructure is allowed by a hydraulic motor
with brake normally closed, constrained to the turret.
2.3.3

Pantograph
The pantograph 6 (Picture 3) is constituted by two parallel arms (panto-
graph upper crank 6' (Picture 3) and pantograph lower crank 6'' (Picture 3)
and by the pantograph connecting rod 7 (Picture 3). The arms (tubular with
rectangular section, bended and electro-welded) and the connecting rod
are made with high quality steel sheets. The movement of the pantograph
(lifting and lowering the pantograph) is obtained thanks to the hydraulic cyl-
inder for lifting the pantograph 12 (Picture 3). This cylinder is fastened to
the turret (barrel side) and to the upper pantograph crank (rod side) and is
equipped with double-acing balancing valve.
The pantograph has a working range from 0° to about +65° with respect to
the horizontal.
2.3.4

Telescopic boom
The telescopic boom 8(Picture 3) is hinged to the turret. The telescopic
boom is composed of three elements: a fixed boom 9(Picture 3) hinged to
the turret and two telescopic booms 10 11 (Picture 3).
The extraction movement (or return) of the telescopic boom is obtained by
moving the "telescopic boom extraction cylinder" 13 (Picture 3).
The lifting (or lowering) movement of the telescopic boom is obtained by
moving the "telescopic boom lifting cylinder" 14 (Picture 3).
2.3.5

Basket
The basket 16 (Picture 3) is connected to the second boom of the tele-
scopic element through the oscillating support 15 (Picture 3). It is made
with tubular aluminium or steel, bent, welded and hot galvanised, covered
in fibreglass * or made in a structure completely in fibreglass * ; it is
equipped with side or front opening for operator access. The opening is
self-hinged and built to avoid accidental openings. The platform is provided
with attachments for the safety belts, a guard-rail at a height of 1.1 m from
the floor, an intermediate guard-rail and a foot guard band along all the
sides of the platform. The floor is in anti-skid and self-draining aluminium.
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