CMP E1FW Service manual

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FOR TERMINATION OF CABLES WITH WIRE BRAID, TAPE ARMOUR (STA/DSTA), STRIP
ARMOUR & SINGLE WIRE ARMOUR (SWA) (WITH LEAD INNER SHEATH ON “E2”
VARIANT). FOR USE IN EXPLOSIVE ATMOSPHERES.
INCORPORATING EU DECLARATION OF CONFORMITY TO DIRECTIVE [2014/34/EU]
TECHNICAL DATA EXPLOSIVE ATMOSPHERES CLASSIFICATION
ACCESSORIES
The following accessories are available from CMP Products, as optional extras, to assist with fixing, sealing and earthing: Locknut, Earth Tag, Serrated Washer, Entry Thread (I.P.) Sealing Washer, Shroud CABLE GLAND TYPES
E1FW, E2FW, E1FX,
E2FX, E1FU & E2FU
INSTALLATION INSTRUCTIONS FOR
CMP CABLE GLAND TYPE “E”
Number of turns
to tighten
Outer Seal Tightening Guide
GLAND SIZE
20S16 20S 20 25S 25 32 40 50S 50 63S 63 75S 75
CABLE DIAMETER
0.5 13.2 15.9 20.9 22.0 26.2 33.9
1 12.5 15.3 20.0 21.2 25.4 32.9 40.4 46.7 52.8 59.2 65.9 72.1 78.5
1.5 11.9 14.7 19.0 20.4 24.6 31.9 39.0 45.4 51.4 57.7 64.6 70.6 77.2
2 11.2 14.2 18.1 19.6 23.8 30.8 37.6 44.1 50.0 56.2 63.4 69.2 75.9
2.5 10.5 13.6 17.2 18.8 23.0 29.8 36.2 42.9 48.7 54.7 62.1 67.7 74.6
3 9.8 13.0 16.2 18.0 22.2 28.8 34.8 41.6 47.3 53.2 60.9 66.3 73.3
3.5 9.2 12.4 15.3 17.2 21.4 27.8 33.5 40.3 45.9 51.6 59.6 64.8 71.9
4 8.5 11.8 14.4 16.4 20.6 26.8 32.1 39.0 44.5 50.1 58.4 63.4 70.6
4.5 7.8 11.2 13.4 15.6 19.8 25.7 30.7 37.8 43.2 48.6 57.1 61.9 69.3
5 7.1 10.7 12.5 14.8 19.0 24.7 29.3 36.5 41.8 47.1 55.9 60.5 68.0
5.5 6.5 10.1 12.0 14.0 18.2 23.7 27.9 35.2 40.4 45.6 54.6 59.0 66.7
6 5.8 9.5
Glasshouse Street • St. Peters • Newcastle upon Tyne • NE6 1BS
Tel: [phone] • Fax: [phone]
E-Mail: [email protected].uk • Web: www.cmp-products.com
0518
CABLE GLAND TYPE : E** Family of Glands
INGRESS PROTECTION : IP66, (IP67, IP68 available upon request)
PROCESS CONTROL SYSTEM : BS EN ISO 9001
: ISO / IEC 80079-34:2001
Order codes shown are for E1FU glands - For e.g. E1FWD glands substitute E1FWD for E1FU - e.g. 20E1FWD1RA
Stepped cone is for single wire armour and grooved cone is for all other armours
E1FW - SWA AWA
E2FW - SWA AWA for lead
sheathed cable
E1FX - Braid, Tape, etc Armour
E2FX - Braid, Tape, etc Armour for
lead sheathed cable
E1FU - Universal Gland for all
Armour Types
E2FU - Universal Gland for all
Armour Types with lead
sheathed cable
CMP Document No. FI407 Rev 19 CSA Issue 11, IEC Issue 11
SCAN FOR INSTALLATION VIDEOS
CMP Products Limited on its sole responsibility declares that the equipment referred to herein conforms to the requirements of the ATEX Directive 2014/34/EU and the following standards: -
EN60079-0:2012, EN60079-1:2007, EN60079-7:2007, EN60079-15:2010, EN60079-31:2009, BS6121:1989, EN62444:2013
David Willcock – Certification Engineer (Authorised Person)
CMP Products Limited. Cramlington, NE23 1WH, UK
24th June 2015
Notified Body: SIRA Certification Service, Unit 6 Hawarden Industrial Park, Hawarden, CH5 3US, UK
Cable
Gland
Size
Available Entry Threads
(Alternate Metric Thread Lengths Available) Cable
Bedding
Diameter
Overall
Cable
Diameter
Armour Range † Across
Flats
Across
Corners Protrusion
Length
Combined Ordering
Reference
(*Brass Metric) Shroud
Cable
Gland
Weight
(Kgs)
Grooved
Cone (X)
Stepped
Cone (W)
Standard Option
Metric Thread Length
(Metric) NPT
Thread
Length
(NPT)
NPT Min Max Min Max Min Max Min Max Max Max Size Type Ordering
Suffix
20S16 M20 15.0 1/2” 19.9 3/4” 3 .1 8.6 6.1 13.1 0.3 1.0 0.8 1.25 24.0 26.4 72.5 20S16 E1FU 1RA PVC04 0 .16
20S M20 15.0 1/2” 19.9 3/4” 6 .1 11. 6 9.5 15.9 0.3 1.0 0.8 1.25 24.0 26.4 70.0 20S E1F U 1RA PVC04 0 .15
20 M20 15.0 1/2” 19.9 3/4” 6.5 13.9 12.5 20.9 0.4 1.0 0.8 1. 25 30.5 33.6 73.0 20 E1FU 1R A PVC06 0.21
25S M25 15.0 3/4” 20.2 1” 11.1 19.9 14.0 22.0 0.4 1.2 1.25 1.6 37.5 41.3 89.0 25S E1FU 1RA PVC09 0.33
25 M25 15.0 3/4” 20.2 1” 11.1 19.9 18.2 26.2 0.4 1.2 1.25 1.6 37. 5 41.3 89.0 25 E1FU 1RA PVC09 0.33
32 M32 15.0 1” 25.0 1 1/4” 17.0 26.2 23.7 33.9 0.4 1.2 1.6 2.0 46.0 50.6 86.0 32 E1FU 1R A P VC11 0.43
40 M40 15.0 1 1/4” 25.6 1 1/2” 22.0 32.1 27.9 40.4 0.4 1.6 1.6 2.0 55.0 60.5 90.0 40 E1FU 1R A PVC15 0.62
50S M50 15.0 1 1/2” 26.1 2” 29.5 38.1 35.2 46.7 0.4 1.6 2.0 2.5 60.0 66.0 91.0 50S E1FU 1R A PVC18 0.75
50 M50 15.0 2” 26.9 2 1/2” 35.6 44.0 40.4 53.0 0.6 1.6 2.0 2.5 70.1 77.1 95.0 50 E1FU 1R A PVC21 0.95
63S M63 15.0 2” 26.9 2 1/2” 40.1 49.9 45.6 59.4 0.6 1.6 2.0 2.5 75.0 82.5 102.0 63S E1FU 1R A PVC23 1.34
63 M63 15.0 2 1/2” 39.9 3” 47.2 55.9 54.6 65.8 0.6 1.6 2.0 2.5 80.0 88.0 104.0 63 E1FU 1R A PVC25 1.34
75S M75 15.0 2 1/2” 39.9 3” 52.8 61.9 59.0 72.0 0.6 1.6 2.0 2.5 90.0 99.0 115 .0 75S E1FU 1RA PVC28 2.11
75 M75 15.0 3” 41.5 3 1/2” 59.1 6 7.9 66.7 78.4 0.6 1.6 2.5 3.0 100.0 110. 0 117. 0 75 E1FU 1RA PVC30 2.42
90 M90 24.0 3 1/2” 42.8 4” 66.6 78.6 76.2 90.3 0.8 1.6 3.15 4.0 114 .3 125.4 147.0 90 E1FU 1R A PVC32 4.21
100 M100 24.0 3 1/2” 42.8 4” 76.0 90.9 8 6 .1 101.4 0.8 1.6 3.15 4.0 123.0 135.3 140.0 100 E1FU 1RA LSF33 4.45
115 M115 24.0 4” 44.0 5” 86.0 97.9 101.5 110.2 0.8 1.6 3.15 4.0 133.4 146.7 162.0 115 E1FU 1RA LSF34 6 .19
130 M130 24.0 5” 46.8 -97. 0 114 .9 110. 2 123.2 0.8 1.6 3.15 4.0 152.4 167. 6 174.0 130 E1FU 1R A LSF35 8.34
Dimensions are displayed in millimetres unless otherwise stated
INSTALLATION INSTRUCTIONS
Installation should only be performed by a competent person using the correct tools. Read all instructions before beginning installation.
CERTIFICATION CONDITIONS
1. The E** Type cable glands shall not be used to terminate on braided cables in group I applications.
2. The glands when used for terminating braided cables are only suitable for fixed installations. Cables must be effectively clamped to prevent pulling or twisting.
ATEX CERTIFICATION No : SIRA13ATEX1071X, SIRA13ATEX4077X
ATEX CERTIFICATION CODE : ^II 2G, II 1D, Ex d IIC Gb, Ex e IIC Gb, Ex ta IIIC Da, ^ II 3G Ex nR IIC Gc,
^IM2, Ex d I Mb, Ex e I Mb
IECEx CERTIFICATION No : IECEx SIR.13.0026X
IECEx CERTIFICATION CODE : Ex d IIC Gb, Ex e IIC Gb, Ex nR IIC Gc, Ex ta IIIC Da, Ex d I Mb, Ex e I Mb
cCSAus CERTIFICATION No : 1310517X
CSA us CERTIFICATION CODE* : Class II Div 2, Groups E,F and G, Class III,
Class I Zone 1 AEx e II, Class I Zone 2 AEx nR II, Enclosure Type 4X
c CSA CERTIFICATION CODE : Class I, Div 2, Groups A,B,C and D, Class II Div 2, Groups E,F and G, Class III,
Ex d IIC, Ex e II, Ex nR II, Enclosure Type 4X
*E** can be used in Class 1, Division 2 Locations for non-explosionproof applications in accordance with Article 501 of the NEC Code
1. Cable gland connectors material may be of brass, aluminum or stainless steel.
2. Connectors with metric entry threads are only suitable for Areas Classified in ZONES unless fitted with an approved Metric to NPT thread conversion adaptor.
3. According to US (NEC) wiring method for the types of cables that can be used in Class I Zone 1 and 2 Classified Areas, should be in accordance of NFPA-70
installation wiring method restrictions.
1. Cable gland connectors’ material may be of brass, aluminium or stainless steel.
2. These glands are not suitable for use with flameproof enclosures installed in Group IIC atmospheres, which have a volume greater than 2000 cc (2 Litre).
3. These Glands are for use with Certified Marine Shipboard metal braided cables constructed according to CSA Std. 245 and IEEE45/IEC600092-353 Standards, or
Certified equivalent), for use on Shipboards and Offshore Rigs/platforms only.
4. “E**” cable gland connectors when installed into Class I, Division 2 Classified Areas, are not suitable to be interfaced with an explosion proof enclosure contain-
ing arcing and sparking devices, unless installed in conjunction with an approved explosion proof sealing fitting.
ATEX & IECEx
CSA us
c CSA
Logos shown for illustration purposes only. Please check certification for details

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INSTALLATION INSTRUCTIONS FOR CMP CABLE GLAND TYPES “E”
CABLE GLAND COMPONENTS - It is not necessary to dismantled the cable gland any further than illustrated below
1. Entry Component
2. Main Item
3. Detachable Armour Cone
4. AnyWay Clamping Ring
5. Body
6. Outer Seal Nut
PLEASE READ ALL INSTRUCTIONS CAREFULLY BEFORE BEGINNING THE INSTALLATION
1. If required fit shroud over the cable outer sheath;
Prepare the cable by stripping back the cable outer sheath and armour to suit the equipment geometry.
Expose the armour by stripping back the outer sheath further using the table below as a guide.
If applicable remove any tapes or wrappings to expose cable inner sheath.
Cable Strip
Length “L”
Tape armour should be further
prepared by cutting the tape into
strips as shown below:
CABLE GLAND SIZE 20S/16, 20S, 20 25S, 25, 32, 40 50S, 50, 63S, 63 75S, 75, 90, 100, 115, 130
CABLE STRIP LENGTH “L” 12mm 15mm 18mm 20mm
2. Separate the gland into two sub-assemblies “A & B”. Ensuring that the Outer Seal Nut (6) is relaxed, pass sub-assembly “B” over
the cable outer sheath and armour followed by the “AnyWay” clamping ring (4).
Note: On maximum size cables the clamping ring may
only pass over the armour.
3. Ensure that the inner seal is relaxed by slackening the Main Item (2). Secure sub-assembly “A” into the equipment either by
screwing the Entry Item (1) into a threaded hole or by securing it in a clearance hole using a locknut as applicable.
4. Locate the Armour Cone (3) into its recess in the Main Item (2). (For E1FU and E2FU variants, make sure the correct side of
the cone is outermost - grooved for braid/tape armour and stepped for SWA). Pass the cable through sub-assembly “A” until the
armour engaged with the cone. Spread the armour evenly around the cone.
5. While continuing to push the cable forward to maintain contact between the armour and the cone, tighten the Main Item (2)
until the inner seal makes contact with the cable inner sheath (heavier resistance is felt at this point).Tighten a further full turn.
NOTE: The earthing device on E2* type glands will automatically engage the lead sheath.
6. Hold the Main Item (2) with a spanner and tighten sub-assembly “B” onto sub-assembly “A” using a spanner until all available
threads are used.
7. Only using finger pressure, tighten the outer seal nut assembly (6) until light resist-
ance to tightening is met.
Then either use the outer seal tightening guide tape or table on the rear of the page to
determine how much further to tighten the seal using a spanner (using the outer seal
tightening guide is recomended).
Wrap the outer seal tightening guide tape around the cable to show the amount of
spanner turns needed (as shown here). Make sure the correct side of the outer seal
tightening guide tape is used depending on the cable gland size.
1. 2. 3. 4. 5. 6.
Universal Cone
(E1FU, E2FU) use
stepped side for SWA
and grooved side for
all other armours
SUB ASSEMBLY A SUB ASSEMBLY B