Cold Jet PR350H User manual

Original [EN] Oct 2019
Pre-Installation
Guidelines & Checklist
Dry Ice Manufacturing System - Pelletizers
PR120H | PR350H | PR750H
The Cold Jet Project Lead and Customer Project Lead who will oversee the successful
installation of the pelletizer and maximize the performance of the new dry ice manufacturing
system:
Cold Jet Project Lead Telephone Email
Customer Project Lead Telephone Email

Copyright © 2019 Cold Jet, LLC
All rights reserved. Printed in the USA.
Due to continued product development this information may change without notice. The
information and intellectual property contained herein is condential between Cold Jet
and the client and remains the exclusive property of Cold Jet. If you nd any problems in
the documentation, please report them to us in writing. Cold Jet does not warrant that this
document is error-free.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording or otherwise
without the prior written permission of Cold Jet.
This manual reects the product conguration as was current at the time of initial prototypes.
An item’s display in this catalog does not guarantee the item’s availability at any time in the
future. Images shown are for representation purposes only. Products may vary from the
images displayed. Cold Jet is not liable for typographical errors or changes to specications
presented.

i
Pre-Installation Guidelines & Checklist
Contents
Introduction ........................................................................................................................................................1
Unpacking & Inspecting ...................................................................................................................................2
Transporting & Lifting.......................................................................................................................................3
Pre-Installation by the Customer...................................................................................................................4
Dry Ice Production System..............................................................................................................................6
Options & Accessories ...................................................................................................................................13
Safety ..................................................................................................................................................................20
Pre-Installation Checklist ...............................................................................................................................21
Notes ..................................................................................................................................................................22
Contact Information........................................................................................................................................24

Pre-Installation Guidelines & Checklist
1
Introduction
Before any pelletizer can be installed, the owner/operator must prepare the site for installation
and operation. It is the owner’s responsibility to verify all the necessary preparations have
been made to the installation site and meet the specications and guidelines detailed in this
publication. This may include but is not limited to:
yProviding an indoor space with standard industrial ooring.
yInstalling a liquid CO2tank and supply pipeline system up to the connection point at the
pelletizer.
yInstalling a gaseous CO2exhaust pipeline from the pelletizer to free vent at a safe
position.
yInstalling a power supply that is sucient and up to code.
yProviding proper room ventilation and other CO2safety measures.
yDetermine which options and other manufacturing accessories to add/prepare for
maximizing production performance and capabilities.
The owner is responsible for transmitting the specications in this publication to other third-
party contractors involved in the pre-installation preparations of the site. Failure to properly
prepare the site may delay the installation and/or optimal performance of the pelletizer.
The graphics used in this manual may show pelletizer details and installation components
that may be dierent than what is actually used. Components may have been removed for
illustrative purposes or the continuing improvement of the pelletizer’s design may cause
changes that are not included in this publication.

Pre-Installation Guidelines & Checklist
2
Unpacking & Inspecting
This machine has been assembled and tested at Cold Jet's test center before being crated and
shipped as one unit (excluding hydraulic oil). Follow the steps below to unpack and inspect the
machine from the shipping container.
1. Examine the shipping container for any damages that may have occurred during
transport.
2. Remove the machine, box(es) that contain accessories, and discard packing material,
braces, and ties.
3. Examine the machine for any external damage that may have occurred during
transport.
4. Open the cabinet doors of the machine and examine the machine for any internal
damage that may have occurred during transport.
5. Open the front cabinet door and locate the box on the machine oor containing user
documentation, discharge chute(s), optional spare parts kit(s), and other accessories.
Refer to the packing slip for a list of the components shipped with the machine. Document any
damage that has occurred to the shipping container or the machine with photos and contact
Cold Jet's project lead (refer to the "Cold Jet Project Lead" on the front page or the contact
details of the appropriate oce on the last page).

Pre-Installation Guidelines & Checklist
3
Transporting & Lifting
Always transport the machine in the upright position using a forklift. Pick up the machine from
the side with the forks fully engaged and adjusted to the maximum width (refer to "Figure 1:
Transporting and Lifting the Machine.").
Forklift Requirements PR120H PR350H PR750H
Load Capacity 1000 kg (2205 lb) 1500 kg (3307 lb) 2000 kg (4409 lb)
Fork Length (Minimum) 0.8 m (31.5 in) 1.0 m (39.4 in) 1.5 m (59.1 in)
Always use lifting eyes to lift the machine (refer to "Figure 1: Transporting and Lifting the
Machine."). The weights and dimensions of the machine are described in the following table:
Weights and Dimensions PR120H PR350H PR750H
Shipping Weight Transport
(Includes Pallet/Crate) 685 kg (1510 lb) 1410 kg (3109 lb) 1700 kg (3748 lb)
Shipping Crate Dimensions (LxWxH) 1250 x 850 x 2080 mm
(49.2 x 33.5 x 81.9 in)
1610 x 1610 x 2180 mm
(63.4 x 63.4 x 85.8 in)
1620 x 1620 x 2370mm
(63.8 x 63.8 x 93.3 in)
Machine Weight
(Includes Hydraulic Oil) 704 kg (1552 lb) 1515 kg (3340 lb) 1822 kg (4017 lb)
Machine Dimensions (LxWxH) 1150 x 650 x 1738 mm
(45.3 x 25.6 x 68.4 in)
1500 x 1000 x 1800 mm
(59 x 39 x 71 in)
1500 x 1500 x 1800 mm
(59 x 59 x 71 in)
Figure 1: Transporting and Lifting the Machine.

Pre-Installation Guidelines & Checklist
4
Pre-Installation by the Customer
Pre-Installation of the machine at the site must be carried out by the owner/operator. After
that, a Cold Jet technician will arrive on-site for the nal commissioning, start-up, and training.
Machine owner/operators are responsible for the physical installation, utility connections, and
CO2supply required to put a new machine into service.
For an overview of a typical dry ice production system, refer to "Dry Ice Production System" on
page 6.
Production Space Requirements
yAdequate ventilation, natural or forced, must be provided to prevent the build-up of
CO2during production.
yA system to monitor CO2levels that will alert personnel when CO2 levels become too
high and pose a danger.
yThe machine shall be sheltered from the wind and weather and operate in an
environment with an ambient temperature between 5°C and 43°C (41°F and 109°F).
yThe machine must be placed on a horizontal, concrete oor with adequate load-
carrying capacity.
yThe minimum clearance of 1100 mm (43.3 in.) must be observed so that the cabinet
doors can be opened and the machine can be serviced. The height of this machine
from the oor to the top of the shutter is 2030 mm (80 in.) must also be considered.
Allow for a minimum clearance of 500 mm above the machine for any overhead piping
and cabling (refer to "Figure 2: Minimum clearances" on page 5).

Pre-Installation Guidelines & Checklist
5
Figure 2: Minimum clearances

Pre-Installation Guidelines & Checklist
6
Dry Ice Production System

Pre-Installation Guidelines & Checklist
7
Dry Ice Production System

Pre-Installation Guidelines & Checklist
8
Liquid CO2Supply System
Cold Jet recommends the supply line for the liquid CO2from the storage tank to the pelletizer
to be direct (with limited bends) and well insulated. This will help prevent the formation of
gas and maintain the temperature of the liquid CO2thus improving the performance of the
pelletizer.
It is the responsibility of the installer of the liquid CO2 supply system to determine the best
supply line route and the insulation needed. Use the data guidelines below to design and
install the liquid CO2supply system:
Liquid CO2Supply System PR120H PR350H PR750H
Supply Pressure (Min-Max) 16-22 bar (232-319 psi) - Optimum performance range 16-17 bar (230-250 psi)
Supply Pressure Range +/- 1.0 bar (14.5 psi)
Supply Pressure (Recommended PBU Setting) 16.5 bar (240 psi)
Flow Rate - Minimum 900 kg/hr (1984 lb/hr) 2200 kg/hr (4850 lb/hr) 2200 kg/hr (4850 lb/hr)
Max volume withdrawal (PBU-Dimensioning) 264 kg/hr (582 lb/hr) 770 kg/hr (1698 lb/hr) 1650 kg/hr (3638 lb/hr)
Pelletizer Design Pressure / PRV setting 27.6 bar (400 psi)
Liquid CO2Line Size Recommended ID 20 mm (0.75 in) 25 mm (1.0 in) 25 mm (1.0 in)
Liquid CO2Connection at Pelletizer EU: 3/4-inch BSP / US: 3/4-inch NPT
Liquid CO2Line Insulation Min. 75mm (3.0 in) Industrial Insulation - (Urethane Foam - PVC/Alu jacket)
NOTE: If the liquid CO2supply line is serving more than one pelletizer, other CO2consuming
machinery, or is longer than 30 m (100 ft) the owner should consult with the CO2piping
contractor for an optimal design for a stable and gas-free liquid CO2supply to the pelletizer.
NOTE: For CO2tank installation and the liquid CO2 supplier the recommended supply pressure
settings are 16-17 bar (230-250 psi) for optimized output performance and quality. The liquid
CO2 quality in use must meet general purity requirement of commercial industrial/food grade
specications and must be free of oil and have a purity of minimum 99.9%. For optimum
performance and high density pellets quality the water (H2O) content should not exceed 35
ppmv and not be less than 5 ppmv - or equivalent to a dew point temperature of -66°C to
-51°C (-86.8°F to -59.8°F). If only very dry CO2is present please contact Cold Jet for optimal
special extrusion process design and settings.
Liquid CO2Degasser System
In order to achieve a consistent, high-quality supply of liquid CO2to the pelletizer (especially
the low-capacity pelletizer PR120H), Cold Jet recommends the installation of an automatic
gas venting system, such as the Armstrong Kit (refer to "Figure 3: Degasser (Armstrong) Kit.
Installing an automatic gas venting system will improve the performance of the pelletizer and
increase dry ice production.
The installation of the Armstrong Kit, or similar system, is optional and is the responsibility of
the installer of the liquid CO2 supply system and piping up to the pelletizer connection.

Pre-Installation Guidelines & Checklist
9
Figure 3: Degasser (Armstrong) Kit
The Degasser (Armstrong) kit will need to be integrated into the production system by the
customer's piping contractor.
Gas CO2Exhaust System
An exhaust pipeline with an internal diameter greater than 2.5 inches is installed to facilitate
the exhaust CO2gas from the dry ice production process. The exhaust CO2 gas must be vented
at a safe location outside of the building with a weatherproof outlet that prevents rainwater or
other contaminants from blocking or creating back-pressure to the pelletizer.
Additionally, the CO2 exhaust could have a temperature as low as -27°C (-16.6°F) which may
generate condensation. Cold Jet recommends installing an Armaex insulation or similar
product to prevent this condensation from dripping down onto the machine or production
room oor.
Gas CO2Exhaust System PR120H PR350H PR750H
Gas CO2 Exhaust Volume 132 kg/hr (291 lb/hr) 385 kg/hr (489 lb/hr) 825 kg/hr (1819 lb/hr)
Gas CO2 Exhaust Volume (Standard Conditions) 77 N·m3/hr 224 N·m3/hr 481 N·m3/hr
Operating Design Gas CO2 Pressure (PRV) 1 barg (14.5 psig)
Max Allowable Back-Pressure < 1.0 bar (< 14.5 psi)
Gas CO2Line Size Minimum ID 50 mm (2 in) 63.5 mm (2.5 in) 63.5 mm (2.5 in)
Gas CO2Connection at Pelletizer (Welding Stud) 50 mm (2 in) 63.5 mm (2.5 in) 63.5 mm (2.5 in)

Pre-Installation Guidelines & Checklist
10
Electrical Service & Supply
The Pelletizer requires a three-phase power supply. The power source must be grounded:
yFor machines in the US: use a Solidly Grounded WYE Source.
yFor machines outside US: use a TN-S grounding acc. to IEC 60364.
yAll phases must be balanced, and voltages must be within ±10%.
The customer is responsible for the electrical installation of the pelletizer. This includes the
power cable and main circuit breaker which meet the specications below. The main circuit
must be suitable for proper lock out / tag out in accordance with international and national
standards and requirements.
Before startup, verify the direction of rotation is the same as indicated on the motor for the
hydraulic pump and on the motor for the oil cooler pump, if applicable.
Electrical Service & Supply PR120H PR350H PR750H
Voltage AC/ Frequency (EU 50Hz) 3 x 400 VAC/50Hz
Voltage AC/ Frequency (US 60 Hz) 3 x 480 VAC/60Hz
Average Power Consumption 4.3 kw (5.8 hp) 5.5 kw (7.4 hp) 11 kw (15 hp)
Rated Current (Imax) 16 Amp 32 Amp 32 Amp
Instrument Process Air Supply
The pelletizer requires instrument air/CO2 gas at a minimum pressure of 8 bar (116 psi) as the
input to the pressure regulator in the machine.
The customer is responsible for the pneumatic installation of the pelletizer. A valve must be
installed to ensure proper safe lock-out/tag-out of the machine with reference to relevant
machine safety standards.
Instrument Process Air Supply PR120H PR350H PR750H
Compressed Air Quality ISO 8573-1, Minimum class 3
Supply Pressure (MIN-MAX) 8-10 bar (116-145 psi)
Flow minimum (normal liter) 150 l/min (5.3 cfm)
Air Connection at Pelletizer ID 12.7 mm (0.5 in) / 1/2-inch BSP - 1/2-inch NPT

Pre-Installation Guidelines & Checklist
11
Utility Connections
The utility connections are located on top of the pelletizers (refer to "Figure 4: Utility
Connections").
Figure 4: Utility Connections
Cold Jet Connect™ Internet Connection
Cold Jet Connect™ is your access to quick and eective remote technical support. Via the
internet, a Cold Jet technician can view the machine data in real time and support the owner/
user in for continued optimized machine performance or quick diagnostic of other uptime
related issues.
The customer is responsible for the internet connection and the machine, Beckho PLC, is
connected to internet either directly through an Ethernet ISP or by using a mobile 3G/4G
connection. The connection is established with a network cable RJ45 plug.
Figure 5: Internet Connection

Pre-Installation Guidelines & Checklist
12
Hydraulic Oil (Initial Filling)
The machine will be delivered without hydraulic oil in accordance with the ADR Dangerous
Goods by Road regulations or similar for sea and air transportation. The owner/operator is
responsible for retaining a local supplier and having the oil on-site prior to the commissioning
of the machine.
Instruction for the initial lling are below. The owner/operator can ll the tank or have the Cold
Jet technician ll the tank prior to the commissioning and start up of the machine.
The approximate volume and oil type is listed in the table below:
Hydraulic Oil (Initial Filling) PR120H PR350H PR750H
Hydraulic Reservoir Capacity (Max Filling) 80 l (21.1 gal) 180 l (47.6 gal) 200 l (52.8 gal)
Oil Grade/Type - Standard Technical Mobile DTE 10 Excel 46
Oil Grade/Type - Food Grade / FDA Mobil DTE FM 46
Filling the Oil Tank
1. Remove the air lter by unscrewing it from the hydraulic tank to access the oil lling
port.
2. Remove the oil lter by unscrewing it.
3. Fill the tank with the appropriate type of oil until max level is observed on the tank level
indicator.
4. Reinstall the oil lter and air lter onto the oil ling port .

Pre-Installation Guidelines & Checklist
13
Options & Accessories
3 mm 6 mm 10 mm 16 mm
PR120H Item No.
512986 Not Available Item No. 512692
Item No.
514759
PR350H Item No.
503221
Item No.
515650
Item No.
501327
Item No.
514103
PR750H Item No.
503221
Item No.
515650
Item No.
501327
Item No.
514103
Note: Other sizes available upon request.

Pre-Installation Guidelines & Checklist
14
Heating for Automatic Die Changer
PR350H item 513034
PR750H, item 502970
If the pelletizer is placed in an operational environment where the exchanging of die plates
is frequent and quick, the heating module will prevent water ice build-up on the die plate
tool exchange system and allows for an eective die plate exchange in less than ve minutes.
Additionally, the system is also activated at end of production where both die plates are heated
for 60 minutes to eliminate the moisture build up in humid operating environments.

Pre-Installation Guidelines & Checklist
15
Riser Legs (Set of 4)
PR120H Riser Legs (Set of 4), Item 513813
PR350H/PR750H Riser Legs (Set of 4), Item 513814
The riser legs raise the pelletizer discharge height to allow for the direct feeding of dierent
types of taller dry ice transport container/totes. The riser legs raise the pelletizer by 200 mm
(7.87 in) and result in a total distance of 100 mm (3.97 in) between the oor and a standard
discharge chute. This option is recommended if the dry ice container/tote being used is taller
than 800 mm (31.5 in).
This option is available for PR120H, PR350H, and PR750H.
Sub-Frame
PR350H Sub-Frame, item 513751
PR750H Sub-Frame, item 513503
The sub-frame is an extension of the machine's frame that elevates the chute to accommodate
a conveyor system or other automated container-lling system. If combined with the riser legs,
the machine will have an adjustable height of 330-600 mm (13-24 in).

Pre-Installation Guidelines & Checklist
16
Cold Weather Kit
PR350H Cold Weather Kit, item 515682
PR750H Cold Weather Kit, Item 515680
PR120H (400V) Cold Weather Kit, item 514558
PR120H (220V) Cold Weather Kit, item 514559
The cold weather kit heats the hydraulic oil and maintains a minimum temperature of 5°C.
This kit is recommended/mandatory for pelletizers installed in locations where the ambient
temperature falls below 5°C (41°F).