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  9. Toro 04246 User manual

Toro 04246 User manual

1
All Rights Reserved
Printed in the USA
2003 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
Rail Ramp Conversion Kit
For Trans Pro 100
Model No. 04246
Form No. 3328–621
Installation Instructions
1. Secure tube assembly mounting brackets to square
holes in each side of trailer with (4) carriage bolts, flat
washers and locknuts (Fig. 1). Position tube assemblies
so small cross tubes are to the rear.
Note: On trailers with serial numbers prior to 220000001,
all tube assembly mounting holes are not in sides of trailer
and will have to mounted as follows:
•Secure upper rear hole in tube assembly mounting
bracket to top rear square hole in side of trailer.
•Position tube assembly so it is parallel to top of trailer.
•Using tube assembly mounting brackets as templates,
locate, mark and drill (3) .390” dia. holes in side of
trailer.
•Secure tube assembly mounting brackets to side of
trailer with (3) 3/8–16 x 3/4” capscrews (in place of
carriage bolts), flat washers and locknuts.
•Repeat procedure on opposite side of trailer.
2. Mount a load ramp to the rear of each tube assembly
with a 3/6–16 x 2–1/2” lg. capscrew, spacer, washer
and locknut (Fig. 1).
12
3
4
6
5
7
Figure 1
1. Tube assembly
2. Cross tube 3. Locking bracket
4. Load ramp 5. Wheel rod
6. Spacer 7. Trailer stop
3. Position a locking bracket onto each side of ramp so
they align with underside of load ramps, engage with
coated pins in load ramps and aligns with holes in
ramp (Fig. 1 & 3). Only one set of mounting holes is
used per locking bracket.
4. Loosely mount each locking bracket to ramp with
5/16–18 x 3/4” lg. flange head screws and flange nuts
(Fig. 1 & 3).
Note: If ramp handle interferes with mounting fastener of
locking bracket, grind off end of handle to expose hole, as
required (Fig. 2). Touch up paint.
2
12
Figure 2
1. Ramphandle 2. Grind here
5. Raise and lock ramp. Adjust locking brackets so they
are engaged on pins and tighten flange screws and nuts
(Fig. 1 & 3).
1
2
3
Figure 3
1. Locking bracket
2. Load ramps 3. Ramp
6. Remove fasteners securing trailer stops to each side of
trailer and move backward to next set of holes and
re–install (Fig. 1).
7. Remove existing wheel rods and brackets from each
side of trailer (Fig. 1).
8. Mount new smaller wheel rods to front and rear sets of
mounting holes in each side of trailer, using brackets
and fasteners removed (Fig. 1).
Note: On trailers with serial numbers prior to 220000001,
(2) new rod brackets, part no. 105–5395 and (2) new
retaining clips, part no. 99–6204 must be purchased to
replace existing components on trailer.
Note: When trailering only one greensmower, mount
wheel rods to middle set of mounting holes in trailer.
9. Remove existing standard transport wheels from wheel
shafts on greensmower (if so equipped).
1
2
3
Figure 4
1. Wheelshaft (L.H. shown)
2. Wheel 3. Wheel clip
10.Insert a wheel onto each shaft and secure with a wheel
clip (Fig. 4).

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