COMAC INNOVA 60 B 2013 User manual

USE AND MAINTENANCE MANUAL
INNOVA 60 B 2013
INNOVA 65-75-85-100 B 2013
INNOVA 70 S 2013
ED. 07-2013 EN
ORIGINAL
INSTRUCTIONS
Doc. 10029401
AC Version

The descriptions contained in this document are not binding.
The company therefore reserves the right to make any modifications at any time
to elements, details, or accessory supply, as considered necessary for reasons
of improvement or manufacturing/commercial requirements.
The reproduction, even partial, of the text and drawings contained in this
document is prohibited by law.
The company reserves the right to make any technical and/or supply
modifications. The images are shown as reference only and are not binding as
to the actual design and/or equipment.
Symbols used in the manual
Symbol of the open book with i:
Indicates the need to consult the instructionmanual
Symbol of the open book:
Used to tell the operator to read the manual before using
the machine
Warning symbol
Carefully read the sections marked with this symbol and
observe the indications, for the safety of the operator and
the machine
Warning symbol
Indicates danger of gas exhalation and leakage of corrosive
liquids
Warning symbol
Indicates the danger of fire.
Do not go near with free flames
Warning symbol
Indicates that the packed product should be handled with
suitable lifting means that comply with the legal
requirements
Disposal symbol
Carefully read the sections marked with this symbol, for
machine disposal

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CONTENTS
ON CONSIGNMENT OF THE MACHINE.............................................................................................................................................6
INTRODUCTORY COMMENT............................................................................................................................................................6
INTENDED USE ...............................................................................................................................................................................6
SERIAL NUMBER PLATE.................................................................................................................................................................6
TECHNICAL DESCRIPTION..............................................................................................................................................................7
SYMBOLS USED ON THE MACHINE ................................................................................................................................................8
GENERAL SAFETY REGULATIONS ...............................................................................................................................................13
PREPARATION OF MACHINE ........................................................................................................................................................15
1. HANDLING THE PACKED MACHINE............................................................................................................................................15
2. HOW TO UNPACK THE MACHINE...............................................................................................................................................15
3. HOW TO MOVE THE MACHINE...................................................................................................................................................15
4. INSTRUMENT PANEL COMPONENTS (Innova 60B version) ............................................................................................................16
5. INSTRUMENT PANEL COMPONENTS (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70BTO versions)............................16
6. INSTRUMENT PANEL COMPONENTS (Innova 70S version).............................................................................................................16
7. STEERING COLUMN COMPONENTS (Innova 60B version)..............................................................................................................17
8. STEERING COLUMN COMPONENTS ...........................................................................................................................................17
9. FOOTBOARD COMPONENTS.....................................................................................................................................................17
10. SIDE COMPONENTS OF THE MACHINE.....................................................................................................................................18
11. REAR COMPONENTS OF THE MACHINE....................................................................................................................................19
12. BATTERY TYPE .....................................................................................................................................................................19
13. BATTERY MAINTENANCE AND DISPOSAL.................................................................................................................................19
14. FITTING THE BATTERIES INTO THE MACHINE ...........................................................................................................................20
15. CONNECTING THE BATTERIES AND BATTERY CONNECTOR.......................................................................................................21
16. CONNECTING THE BATTERY-CHARGER (VERSIONS WITHOUT BUILT-IN BATTERY CHARGER).......................................................21
17. CONNECTING THE BATTERY-CHARGER (VERSIONS WITH A BUILT-IN BATTERY CHARGER)..........................................................22
18. HOUR METER (Innova 60B versions).........................................................................................................................................23
19. HOUR METER (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO versions) ........................................24
20. BATTERY CHARGE LEVEL INDICATOR (Innova 60B versions).....................................................................................................24
21. BATTERY CHARGE LEVEL INDICATOR (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO versions) ....24
22. WORKING FORWARD SPEED ..................................................................................................................................................24
23. FILLING THE SOLUTION TANK WITH WATER.............................................................................................................................25
24. DETERGENT SOLUTION (VERSION WITHOUT CDS) ....................................................................................................................26
25. FILLING THE DETERGENT CANISTER (VERSION WITH CDS)........................................................................................................26
26. ASSEMBLING THE SQUEEGEE (Innova 60B versions).................................................................................................................28
27. ASSEMBLING THE SQUEEGEE (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO versions) ................29
28. ASSEMBLING THE BRUSH HEAD CARTER (Innova 65B - Innova 75B - Innova 85B - Innova 100B versions).........................................29
29. ASSEMBLING THE BRUSH (Innova 60B versions).......................................................................................................................30
30. ASSEMBLING THE BRUSHES (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO versions)...................31
31. ASSEMBLING THE BRUSH (Innova 70S versions) .......................................................................................................................31
32. PARKING BRAKE – SERVICE BRAKE........................................................................................................................................32
33. BLINKING LIGHT (OPTIONAL)..................................................................................................................................................32
PREPARING TO WORK..................................................................................................................................................................33
34. PREPARING TO WORK (versions without CDS)..........................................................................................................................33
35. PREPARING TO WORK (versions with CDS)..............................................................................................................................34
WORK...........................................................................................................................................................................................37
36. BEGINNING TO WORK (Innova 60B versions).............................................................................................................................37
37. BEGINNING TO WORK (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO versions) ............................38
38. DETERGENT REGULATION (VERSION WITHOUT CDS)................................................................................................................42
39. DETERGENT REGULATION (VERSION WITH CDS) ......................................................................................................................42
40. ADJUSTING THE FORWARD WORKING SPEED (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO
versions).....................................................................................................................................................................................44
41. WATER MANAGEMENT KIT (Innova 60B versions)......................................................................................................................44
42. "ECO" DEVICE (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO versions).......................................45
43. EXTRA BRUSH HEAD BODY PRESSURE (Innova 65B - Innova 75B - Innova 85B versions)................................................................45

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44. OVERFLOW DEVICE (Innova 60B versions)................................................................................................................................46
45. OVERFLOW DEVICE (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO versions) ...............................47
AT THE END OF THE WORK..........................................................................................................................................................48
DAILY MAINTENANCE...................................................................................................................................................................50
46. EMPTYING THE RECOVERY TANK............................................................................................................................................50
47. DRAINING THE SOLUTION TANK (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70BTO versions)................................50
48. DRAINING THE SOLUTION TANK (Innova 70S versions)...............................................................................................................51
49. CLEANING THE SQUEEGEE BODY ...........................................................................................................................................52
50. CLEANING THE DISC BRUSHES (Innova 60B versions)................................................................................................................53
51. CLEANING THE DISC BRUSHES (Innova 65B - Innova 75B - Innova 85B - Innova 100B versions) .......................................................54
52. CLEANING THE CYLINDRICAL BRUSH (Innova 70S versions).......................................................................................................55
53. CLEANING THE DEBRIS HOPPER (Innova 70S versions)..............................................................................................................56
54. CLEANING THE RECOVERY TANK FILTER.................................................................................................................................57
WEEKLY MAINTENANCE...............................................................................................................................................................58
55. CLEANING THE RECOVERY TANK............................................................................................................................................58
56. CLEANING THE SOLUTION TANK (Innova 65B – Innova 75B – Innova 85B – Innova 100B – Innova 70BTO versions) ............................58
57. CLEANING THE SOLUTION TANK (Innova 70S versions)..............................................................................................................59
58. CLEANING THE WATER SYSTEM FILTER ..................................................................................................................................60
59. CLEANING THE VACUUM TUBE (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70BTO versions) .................................61
60. CLEANING THE VACUUM TUBE (Innova 70S versions) ................................................................................................................62
61. CLEANING THE DETERGENT CANISTER (versions with CDS).......................................................................................................63
EXTRAORDINARY MAINTENANCE................................................................................................................................................ 65
62. REPLACING THE SQUEEGEE RUBBER BLADES (Innova 60B versions).........................................................................................65
63. REPLACING THE SQUEEGEE RUBBER BLADES (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70BTO versions)...........66
64. ADJUSTING THE SQUEEGEE (Innova 60B versions)....................................................................................................................67
65. ADJUSTING THE SQUEEGEE (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO versions)...................68
66. REPLACING THE DISC BRUSH (Innova 60B versions)..................................................................................................................69
67. REPLACING THE DISC BRUSHES (Innova 65B - Innova 75B - Innova 85B - Innova 100B versions) .....................................................69
68. REPLACING THE CYLINDRICAL BRUSH (Innova 70S versions).....................................................................................................70
69. REPLACING THE BRUSH HEAD CARTER (Innova 65B - Innova 75B - Innova 85B - Innova 100B versions)...........................................71
70. WASHING THE DOSING SYSTEM (VERSIONS WITH CDS).............................................................................................................72
TROUBLESHOOTING.....................................................................................................................................................................76
71. INSUFFICIENT WATER ON THE BRUSHES.................................................................................................................................76
72. THE SQUEEGEE DOES NOT DRY PERFECTLY ...........................................................................................................................76
73. THE MACHINE DOES NOT CLEAN WELL ...................................................................................................................................76
74. EXCESSIVE FOAM PRODUCTION.............................................................................................................................................76
75. THE VACUUM CLEANER DOES NOT FUNCTION.........................................................................................................................76
76. THE BRUSH MOTOR DOESN'T WORK (INNOVA 60B VERSIONS)...................................................................................................77
77. THE BRUSH MOTOR DOES NOT WORK.....................................................................................................................................77
78. IT IS IMPOSSIBLE TO RAISE OR LOWER THE BRUSH HEAD OR SQUEEGEE................................................................................77
79. THE MACHINE DOES NOT START.............................................................................................................................................77
80. ELECTRIC FUSES AND THERMAL CUT-OUTS ............................................................................................................................78
81. THE AUTOMATIC WATER/DETERGENT DOSING SYSTEM DOES NOT WORK..................................................................................78
DISPOSAL..................................................................................................................................................................................... 79
CHOOSING AND USING THE BRUSHES.........................................................................................................................................80
EC DECLARATION OF CONFORMITY............................................................................................................................................81

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On consignment of the machine
When the machine is consigned to the customer, an immediate
check must be performed to ensure all the material mentioned in
the shipping documents has been received, and also to check the
machine has not suffered damage during transportation. If this is
the case, the carrier must ascertain the extent of the damage at
once, informing our customer service office. It is only by prompt
action of this type that the missing material can be obtained, and
compensation for damage successfully claimed.
Introductory comment
Innova 60B – Innova 65B – Innova 75B – Innova 85B – Innova 100B
– Innova 70S – Innova 70BTO is a floor scrubbing machine that,
thanks to the mechanical action of two disc brushes (or cylindrical,
depending on the chosen version) and the chemical action of a
water-detergent solution, can handle a wide variety of floors and
types of dirt. As it moves forward, it collects the dirt removed and
also the detergent solution not absorbed by the floor.
The machine must only be used for this purpose. Even the best
machines will only work well if used correctly and kept in good
working order. We therefore suggest you read this instruction
booklet carefully and read it again whenever difficulties arise while
using the machine. If necessary, remember that our customer
assistance service (organised in collaboration with our dealers) is
always available for advice or direct intervention.
Intended use
The floor scrubbing machine is designed exclusively for the
professional cleaning of surfaces and floors in industrial,
commercial and public environments. The machine is only suitable
for use in closed (or at least covered) places.
The machine is not suitable for use in the rain, or under water jets.
IT IS FORBIDDEN to use the machine for picking up dangerous
dusts or inflammable liquids in places with an explosive
atmosphere. In addition, it is not suitable as a means of transport
for people or objects.
Serial number plate
The serial number plate is located at the rear of the steering
column, and it contains the general characteristics of the machine,
and in particular the machine's serial number. The serial number is
extremely important information that should always be supplied
together with a request for assistance or when purchasing parts.

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TECHNICAL DESCRIPTION U/M Innova
60B Innova 65B Innova 75B Innova 85B Innova 100B Innova 70
S
Innova
70BTO
Working width mm 610 650 750 850 1010 690 71
0
Squeegee width mm 780 970 970 1085 1085 970 97
0
Working capacity, up to m2/h 3660 3900 4500 5100 6000 4100 420
0
Disc brushes No. / ∅mm 1/610 2/340 2/390 2/430 2/510
Cylindrical brushes No. / ∅mm 1/210
Abrasive pad No. / mm
1/710x35
5
Brush rpm rpm 170 170 170 170 120 520
350
0
Brush motor V/W 24/450 24/500 24/500 24/500 24/600 24/560 24/60
0
Maximum pressure on the brushes (min/max) kg 30 30/60 30/60 30/60 30 20 30/6
0
Traction motor V/W 24/400
Traction wheel Ø mm 220
Forward speed km/h 0÷6
Maximum gradient with full load % 10
Vacuum motor V/W 24/410
Suction vacuum mbar 91
Rear elastic wheels Ø mm 300
Solution tank l 110
Recovery tank l 125
Detergent tank (CDS version only) l - 5
Steering diameter mm 1910
Machine length (without squeegee) mm 1495
Machine height (without optional blinking light kit) mm 1320
Machine width (without squeegee) mm 680 680 770 855 1035 805 805
Battery compartment dimensions (l x w x h) mm 385x525x350
Rated battery voltage V 24
Battery weight (max) kg 136
Machine weight (empty and without batteries) kg 213 213 213 213 230 233 233
Machine weight during transport (machine + batteries
+ brushes + squeegee) kg 350 350 350 350 366 370 370
Machine weight in running order (machine + batteries
+ water + brushes + squeegee + operator) kg 420 420 420 420 436 440 440
Sound pressure level (ISO 11201) dB (A) <70 <70 <70 <70 <70 <70 <70
Uncertainty Kpa dB (A) 1.5 1.5 1.5 1.5 1.5 1.5 1.5

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SYMBOLS USED ON THE MACHINE
Indicates the maximum gradient.
Pedal labels that indicate the forward and reverse direction of the machine.
Used to indicate the direction of the machine.
Water quantity regulation symbol.
Used on the steering column to indicate the knobs for adjusting the quantity of water distributed in the machine's water
system.
Symbol denoting pressure applied to the brushes.
Used to indicate the pedal to increase the pressure on the brushes.
Parking brake symbol.
Used on the machine to indicate the parking brake control lever.
Symbol indicating the maximum temperature of the water used to fill the solution tank.
Symbol indicating the position of the solution tank drain pipe.
Symbol indicating the position of the recovery tank drainage tube.
Label with instructions for the use of standard or concentrated detergents (CDS system only).

9
SYMBOLS USED ON THE MACHINE
Label with warnings on the type of detergent to use (CDS system only).
Label with Ph value of the detergent to use (CDS system only).
Indicates the risk of crushed hands.
Main switch symbol (key switch).
Used on the instrument panel, to indicate the key switch for machine operation on (ON/I) or off (OFF/0).
Type of battery technology used (Innova 60B versions).
Used on the control display to indicate the type of battery programmed into the machine's control circuit board.
Type of hour meter and service (Innova 60B versions).
Used on the control display, in the top line to indicate the type of hour meter programmed into the machine's control circuit
board. Whereas the bottom line displays the type of service programmed into the machine's control circuit board.
Battery charge level indicator and hour meter (Innova 60B versions).
Used on the control display, in the top line, to indicate the charge condition of the batteries. Whereas in the bottom line there
is the machine's total operating hours.
Symbol of brush head / squeegee moving to the idle position (Innova 60B versions).
Used to indicate the movement linkage of the brush head and squeegee
Symbol of brush head / squeegee moving to the work position (Innova 60B versions).
Used to indicate the movement linkage of the brush head and squeegee

1
0
SYMBOLS USED ON THE MACHINE
Horn symbol (Innova 60B versions).
It is used in the rear of the steering column to indicate the horn button.
Brush head / squeegee operating symbol (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO
versions).
Used to indicate the I-DRIVE program selector.
ECO mode symbol (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO versions).
Used on the control panel to indicate the button that activates the ECO mode of the machine.
Horn symbol (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO versions).
Used on the control panel, to indicate the horn button.
Symbol for water amount regulation (CDS system only).
Used on the control panel to indicate the button regarding the regulation of the water level inside the machine's water circuit.
Water level symbol (CDS system only).
Used on the control display to indicate the water level in the machine's water circuit.
Detergent percentage adjustment symbol (CDS system only).
Used on the control panel to indicate the button pertaining to the regulation of the percentage of detergent inside the
machine's water circuit.
Detergent percentage level symbol (CDS system only).
Used on the control display to indicate the percentage of detergent in the machine's water circuit.
Symbol for the values for dosing the detergent solution (CDS system only).
Used on the control panel to indicate the variation of the "water amount level" symbols in relation to the water in the
machine's water system. And the variation of the “detergent percentage level” in relation to the detergent percentage in the
machine's water system.