COMAC INNOVA 60 B 2013 User manual

USE AND MAINTENANCE MANUAL
INNOVA 60 B 2013
INNOVA 65-75-85-100 B 2013
INNOVA 70 S 2013
ED. 07-2013 EN
ORIGINAL
INSTRUCTIONS
Doc. 10029401
AC Version


The descriptions contained in this document are not binding.
The company therefore reserves the right to make any modifications at any time
to elements, details, or accessory supply, as considered necessary for reasons
of improvement or manufacturing/commercial requirements.
The reproduction, even partial, of the text and drawings contained in this
document is prohibited by law.
The company reserves the right to make any technical and/or supply
modifications. The images are shown as reference only and are not binding as
to the actual design and/or equipment.
Symbols used in the manual
Symbol of the open book with i:
Indicates the need to consult the instructionmanual
Symbol of the open book:
Used to tell the operator to read the manual before using
the machine
Warning symbol
Carefully read the sections marked with this symbol and
observe the indications, for the safety of the operator and
the machine
Warning symbol
Indicates danger of gas exhalation and leakage of corrosive
liquids
Warning symbol
Indicates the danger of fire.
Do not go near with free flames
Warning symbol
Indicates that the packed product should be handled with
suitable lifting means that comply with the legal
requirements
Disposal symbol
Carefully read the sections marked with this symbol, for
machine disposal

4
CONTENTS
ON CONSIGNMENT OF THE MACHINE.............................................................................................................................................6
INTRODUCTORY COMMENT............................................................................................................................................................6
INTENDED USE ...............................................................................................................................................................................6
SERIAL NUMBER PLATE.................................................................................................................................................................6
TECHNICAL DESCRIPTION..............................................................................................................................................................7
SYMBOLS USED ON THE MACHINE ................................................................................................................................................8
GENERAL SAFETY REGULATIONS ...............................................................................................................................................13
PREPARATION OF MACHINE ........................................................................................................................................................15
1. HANDLING THE PACKED MACHINE............................................................................................................................................15
2. HOW TO UNPACK THE MACHINE...............................................................................................................................................15
3. HOW TO MOVE THE MACHINE...................................................................................................................................................15
4. INSTRUMENT PANEL COMPONENTS (Innova 60B version) ............................................................................................................16
5. INSTRUMENT PANEL COMPONENTS (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70BTO versions)............................16
6. INSTRUMENT PANEL COMPONENTS (Innova 70S version).............................................................................................................16
7. STEERING COLUMN COMPONENTS (Innova 60B version)..............................................................................................................17
8. STEERING COLUMN COMPONENTS ...........................................................................................................................................17
9. FOOTBOARD COMPONENTS.....................................................................................................................................................17
10. SIDE COMPONENTS OF THE MACHINE.....................................................................................................................................18
11. REAR COMPONENTS OF THE MACHINE....................................................................................................................................19
12. BATTERY TYPE .....................................................................................................................................................................19
13. BATTERY MAINTENANCE AND DISPOSAL.................................................................................................................................19
14. FITTING THE BATTERIES INTO THE MACHINE ...........................................................................................................................20
15. CONNECTING THE BATTERIES AND BATTERY CONNECTOR.......................................................................................................21
16. CONNECTING THE BATTERY-CHARGER (VERSIONS WITHOUT BUILT-IN BATTERY CHARGER).......................................................21
17. CONNECTING THE BATTERY-CHARGER (VERSIONS WITH A BUILT-IN BATTERY CHARGER)..........................................................22
18. HOUR METER (Innova 60B versions).........................................................................................................................................23
19. HOUR METER (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO versions) ........................................24
20. BATTERY CHARGE LEVEL INDICATOR (Innova 60B versions).....................................................................................................24
21. BATTERY CHARGE LEVEL INDICATOR (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO versions) ....24
22. WORKING FORWARD SPEED ..................................................................................................................................................24
23. FILLING THE SOLUTION TANK WITH WATER.............................................................................................................................25
24. DETERGENT SOLUTION (VERSION WITHOUT CDS) ....................................................................................................................26
25. FILLING THE DETERGENT CANISTER (VERSION WITH CDS)........................................................................................................26
26. ASSEMBLING THE SQUEEGEE (Innova 60B versions).................................................................................................................28
27. ASSEMBLING THE SQUEEGEE (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO versions) ................29
28. ASSEMBLING THE BRUSH HEAD CARTER (Innova 65B - Innova 75B - Innova 85B - Innova 100B versions).........................................29
29. ASSEMBLING THE BRUSH (Innova 60B versions).......................................................................................................................30
30. ASSEMBLING THE BRUSHES (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO versions)...................31
31. ASSEMBLING THE BRUSH (Innova 70S versions) .......................................................................................................................31
32. PARKING BRAKE – SERVICE BRAKE........................................................................................................................................32
33. BLINKING LIGHT (OPTIONAL)..................................................................................................................................................32
PREPARING TO WORK..................................................................................................................................................................33
34. PREPARING TO WORK (versions without CDS)..........................................................................................................................33
35. PREPARING TO WORK (versions with CDS)..............................................................................................................................34
WORK...........................................................................................................................................................................................37
36. BEGINNING TO WORK (Innova 60B versions).............................................................................................................................37
37. BEGINNING TO WORK (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO versions) ............................38
38. DETERGENT REGULATION (VERSION WITHOUT CDS)................................................................................................................42
39. DETERGENT REGULATION (VERSION WITH CDS) ......................................................................................................................42
40. ADJUSTING THE FORWARD WORKING SPEED (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO
versions).....................................................................................................................................................................................44
41. WATER MANAGEMENT KIT (Innova 60B versions)......................................................................................................................44
42. "ECO" DEVICE (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO versions).......................................45
43. EXTRA BRUSH HEAD BODY PRESSURE (Innova 65B - Innova 75B - Innova 85B versions)................................................................45

5
44. OVERFLOW DEVICE (Innova 60B versions)................................................................................................................................46
45. OVERFLOW DEVICE (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO versions) ...............................47
AT THE END OF THE WORK..........................................................................................................................................................48
DAILY MAINTENANCE...................................................................................................................................................................50
46. EMPTYING THE RECOVERY TANK............................................................................................................................................50
47. DRAINING THE SOLUTION TANK (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70BTO versions)................................50
48. DRAINING THE SOLUTION TANK (Innova 70S versions)...............................................................................................................51
49. CLEANING THE SQUEEGEE BODY ...........................................................................................................................................52
50. CLEANING THE DISC BRUSHES (Innova 60B versions)................................................................................................................53
51. CLEANING THE DISC BRUSHES (Innova 65B - Innova 75B - Innova 85B - Innova 100B versions) .......................................................54
52. CLEANING THE CYLINDRICAL BRUSH (Innova 70S versions).......................................................................................................55
53. CLEANING THE DEBRIS HOPPER (Innova 70S versions)..............................................................................................................56
54. CLEANING THE RECOVERY TANK FILTER.................................................................................................................................57
WEEKLY MAINTENANCE...............................................................................................................................................................58
55. CLEANING THE RECOVERY TANK............................................................................................................................................58
56. CLEANING THE SOLUTION TANK (Innova 65B – Innova 75B – Innova 85B – Innova 100B – Innova 70BTO versions) ............................58
57. CLEANING THE SOLUTION TANK (Innova 70S versions)..............................................................................................................59
58. CLEANING THE WATER SYSTEM FILTER ..................................................................................................................................60
59. CLEANING THE VACUUM TUBE (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70BTO versions) .................................61
60. CLEANING THE VACUUM TUBE (Innova 70S versions) ................................................................................................................62
61. CLEANING THE DETERGENT CANISTER (versions with CDS).......................................................................................................63
EXTRAORDINARY MAINTENANCE................................................................................................................................................ 65
62. REPLACING THE SQUEEGEE RUBBER BLADES (Innova 60B versions).........................................................................................65
63. REPLACING THE SQUEEGEE RUBBER BLADES (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70BTO versions)...........66
64. ADJUSTING THE SQUEEGEE (Innova 60B versions)....................................................................................................................67
65. ADJUSTING THE SQUEEGEE (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO versions)...................68
66. REPLACING THE DISC BRUSH (Innova 60B versions)..................................................................................................................69
67. REPLACING THE DISC BRUSHES (Innova 65B - Innova 75B - Innova 85B - Innova 100B versions) .....................................................69
68. REPLACING THE CYLINDRICAL BRUSH (Innova 70S versions).....................................................................................................70
69. REPLACING THE BRUSH HEAD CARTER (Innova 65B - Innova 75B - Innova 85B - Innova 100B versions)...........................................71
70. WASHING THE DOSING SYSTEM (VERSIONS WITH CDS).............................................................................................................72
TROUBLESHOOTING.....................................................................................................................................................................76
71. INSUFFICIENT WATER ON THE BRUSHES.................................................................................................................................76
72. THE SQUEEGEE DOES NOT DRY PERFECTLY ...........................................................................................................................76
73. THE MACHINE DOES NOT CLEAN WELL ...................................................................................................................................76
74. EXCESSIVE FOAM PRODUCTION.............................................................................................................................................76
75. THE VACUUM CLEANER DOES NOT FUNCTION.........................................................................................................................76
76. THE BRUSH MOTOR DOESN'T WORK (INNOVA 60B VERSIONS)...................................................................................................77
77. THE BRUSH MOTOR DOES NOT WORK.....................................................................................................................................77
78. IT IS IMPOSSIBLE TO RAISE OR LOWER THE BRUSH HEAD OR SQUEEGEE................................................................................77
79. THE MACHINE DOES NOT START.............................................................................................................................................77
80. ELECTRIC FUSES AND THERMAL CUT-OUTS ............................................................................................................................78
81. THE AUTOMATIC WATER/DETERGENT DOSING SYSTEM DOES NOT WORK..................................................................................78
DISPOSAL..................................................................................................................................................................................... 79
CHOOSING AND USING THE BRUSHES.........................................................................................................................................80
EC DECLARATION OF CONFORMITY............................................................................................................................................81

6
On consignment of the machine
When the machine is consigned to the customer, an immediate
check must be performed to ensure all the material mentioned in
the shipping documents has been received, and also to check the
machine has not suffered damage during transportation. If this is
the case, the carrier must ascertain the extent of the damage at
once, informing our customer service office. It is only by prompt
action of this type that the missing material can be obtained, and
compensation for damage successfully claimed.
Introductory comment
Innova 60B – Innova 65B – Innova 75B – Innova 85B – Innova 100B
– Innova 70S – Innova 70BTO is a floor scrubbing machine that,
thanks to the mechanical action of two disc brushes (or cylindrical,
depending on the chosen version) and the chemical action of a
water-detergent solution, can handle a wide variety of floors and
types of dirt. As it moves forward, it collects the dirt removed and
also the detergent solution not absorbed by the floor.
The machine must only be used for this purpose. Even the best
machines will only work well if used correctly and kept in good
working order. We therefore suggest you read this instruction
booklet carefully and read it again whenever difficulties arise while
using the machine. If necessary, remember that our customer
assistance service (organised in collaboration with our dealers) is
always available for advice or direct intervention.
Intended use
The floor scrubbing machine is designed exclusively for the
professional cleaning of surfaces and floors in industrial,
commercial and public environments. The machine is only suitable
for use in closed (or at least covered) places.
The machine is not suitable for use in the rain, or under water jets.
IT IS FORBIDDEN to use the machine for picking up dangerous
dusts or inflammable liquids in places with an explosive
atmosphere. In addition, it is not suitable as a means of transport
for people or objects.
Serial number plate
The serial number plate is located at the rear of the steering
column, and it contains the general characteristics of the machine,
and in particular the machine's serial number. The serial number is
extremely important information that should always be supplied
together with a request for assistance or when purchasing parts.

7
TECHNICAL DESCRIPTION U/M Innova
60B Innova
65B Innova
75B Innova
85B Innova
100B Innova
70
S
Innova
70BTO
Working width mm 610 650 750 850 1010 690 71
0
Squeegee width mm 780 970 970 1085 1085 970 97
0
Working capacity, up to m2/h 3660 3900 4500 5100 6000 4100 420
0
Disc brushes No. / ∅mm 1/610 2/340 2/390 2/430 2/510
Cylindrical brushes No. / ∅mm 1/210
Abrasive pad No. / mm
1/710x35
5
Brush rpm rpm 170 170 170 170 120 520
350
0
Brush motor V/W 24/450 24/500 24/500 24/500 24/600 24/560 24/60
0
Maximum pressure on the brushes (min/max) kg 30 30/60 30/60 30/60 30 20 30/6
0
Traction motor V/W 24/400
Traction wheel Ø mm 220
Forward speed km/h 0÷6
Maximum gradient with full load % 10
Vacuum motor V/W 24/410
Suction vacuum mbar 91
Rear elastic wheels Ø mm 300
Solution tank l 110
Recovery tank l 125
Detergent tank (CDS version only) l - 5
Steering diameter mm 1910
Machine length (without squeegee) mm 1495
Machine height (without optional blinking light kit) mm 1320
Machine width (without squeegee) mm 680 680 770 855 1035 805 805
Battery compartment dimensions (l x w x h) mm 385x525x350
Rated battery voltage V 24
Battery weight (max) kg 136
Machine weight (empty and without batteries) kg 213 213 213 213 230 233 233
Machine weight during transport (machine + batteries
+ brushes + squeegee) kg 350 350 350 350 366 370 370
Machine weight in running order (machine + batteries
+ water + brushes + squeegee + operator) kg 420 420 420 420 436 440 440
Sound pressure level (ISO 11201) dB (A) <70 <70 <70 <70 <70 <70 <70
Uncertainty Kpa dB (A) 1.5 1.5 1.5 1.5 1.5 1.5 1.5

8
SYMBOLS USED ON THE MACHINE
Indicates the maximum gradient.
Pedal labels that indicate the forward and reverse direction of the machine.
Used to indicate the direction of the machine.
Water quantity regulation symbol.
Used on the steering column to indicate the knobs for adjusting the quantity of water distributed in the machine's water
system.
Symbol denoting pressure applied to the brushes.
Used to indicate the pedal to increase the pressure on the brushes.
Parking brake symbol.
Used on the machine to indicate the parking brake control lever.
Symbol indicating the maximum temperature of the water used to fill the solution tank.
Symbol indicating the position of the solution tank drain pipe.
Symbol indicating the position of the recovery tank drainage tube.
Label with instructions for the use of standard or concentrated detergents (CDS system only).

9
SYMBOLS USED ON THE MACHINE
Label with warnings on the type of detergent to use (CDS system only).
Label with Ph value of the detergent to use (CDS system only).
Indicates the risk of crushed hands.
Main switch symbol (key switch).
Used on the instrument panel, to indicate the key switch for machine operation on (ON/I) or off (OFF/0).
Type of battery technology used (Innova 60B versions).
Used on the control display to indicate the type of battery programmed into the machine's control circuit board.
Type of hour meter and service (Innova 60B versions).
Used on the control display, in the top line to indicate the type of hour meter programmed into the machine's control circuit
board. Whereas the bottom line displays the type of service programmed into the machine's control circuit board.
Battery charge level indicator and hour meter (Innova 60B versions).
Used on the control display, in the top line, to indicate the charge condition of the batteries. Whereas in the bottom line there
is the machine's total operating hours.
Symbol of brush head / squeegee moving to the idle position (Innova 60B versions).
Used to indicate the movement linkage of the brush head and squeegee
Symbol of brush head / squeegee moving to the work position (Innova 60B versions).
Used to indicate the movement linkage of the brush head and squeegee

1
0
SYMBOLS USED ON THE MACHINE
Horn symbol (Innova 60B versions).
It is used in the rear of the steering column to indicate the horn button.
Brush head / squeegee operating symbol (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO
versions).
Used to indicate the I-DRIVE program selector.
ECO mode symbol (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO versions).
Used on the control panel to indicate the button that activates the ECO mode of the machine.
Horn symbol (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO versions).
Used on the control panel, to indicate the horn button.
Symbol for water amount regulation (CDS system only).
Used on the control panel to indicate the button regarding the regulation of the water level inside the machine's water circuit.
Water level symbol (CDS system only).
Used on the control display to indicate the water level in the machine's water circuit.
Detergent percentage adjustment symbol (CDS system only).
Used on the control panel to indicate the button pertaining to the regulation of the percentage of detergent inside the
machine's water circuit.
Detergent percentage level symbol (CDS system only).
Used on the control display to indicate the percentage of detergent in the machine's water circuit.
Symbol for the values for dosing the detergent solution (CDS system only).
Used on the control panel to indicate the variation of the "water amount level" symbols in relation to the water in the
machine's water system. And the variation of the “detergent percentage level” in relation to the detergent percentage in the
machine's water system.

11
SYMBOLS USED ON THE MACHINE
Brush uncoupling symbol (Innova 65B - Innova 75B - Innova 85B versions).
Used on the control panel to indicate the button for uncoupling the brushes.
Brush uncoupling symbol (Innova 65B - Innova 75B - Innova 85B versions).
Used on the control display to indicate that the brushes are being uncoupled.
Forward/reverse speed adjuster symbol (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO
versions).
Used on the control panel, to indicate the button that allows you to regulate the forward or reverse speed of the machine.
Forward/reverse speed symbol (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO versions).
Used on the control display, to indicate the level of speed of the forwards or reverse of the machine.
Battery charge level symbol (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO versions).
Used on the control display to indicate the state of charge of the batteries.
Critical battery charge level symbol (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO
versions).
Used on the control display to indicate the critical state of charge of the batteries and the need to recharge them.
“DRYING” program symbol (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO versions).
Used in the control display to indicate that the “DRYING” working program is active, in this case only the vacuum motor is
operating.
“ECO DRYING” program symbol (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO versions).
Used in the control display to indicate that the “ECO-DRYING” working program is active, in this case only the vacuum motor
is operating in economic mode.
“SCRUBBING-DRYING” program symbol (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO
versions).
Used in the control display to indicate that the “SCRUBBING-DRYING” working program is active, in this case the brush
motor, the solenoid valve and the vacuum motor are operating.

1
2
SYMBOLS USED ON THE MACHINE
“ECO SCRUBBING-DRYING” program symbol (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova
70BTO versions).
Used in the control display to indicate that the “ECO SCRUBBING-DRYING” working program is active, in this case the brush
motor, the solenoid valve and the vacuum motor are operating in economic mode.
“EXTRA PRESSURE SCRUBBING-DRYING” programsymbol (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova
70S - Innova 70BTO versions).
Used in the control display to indicate that the “SCRUBBING-DRYING-EXTRA PRESSURE” working program is active, in this
case the brush motor, the solenoid valve and the vacuum motor are operating.
“ECO EXTRA PRESSURE SCRUBBING-DRYING” program symbol (Innova 65B - Innova 75B - Innova 85B - Innova 100B -
Innova 70S - Innova 70BTO versions).
Used in the control display to indicate that the “ECO SCRUBBING-DRYING-EXTRA PRESSURE” working programme is
active, in this case the brush motor, the solenoid valve and the vacuum motor are operating, and with the addition of extra
pressure on the brushes in economic mode.
“SCRUBBING” program symbol (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO versions).
Used in the control display to indicate that the “SCRUBBING” working program is active, in this case the brush motor and the
solenoid valve are operating.
“ECO SCRUBBING” program symbol (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO
versions).
Used in the control display to indicate that the “ECO SCRUBBING” working program is active, in this case the brush motor
and the solenoid valve are operating in economic mode.
“EXTRA PRESSURE SCRUBBING” program symbol (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S -
Innova 70BTO versions).
Used in the control display to indicate that the “SCRUBBING-EXTRA PRESSURE” working program is active, in this case the
brush motor and the solenoid valve are operating, but with the addition of more pressure on the brushes.
“ECO EXTRA PRESSURE SCRUBBING” program symbol (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S -
Innova 70BTO versions).
Used in the control display to indicate that the “ECO SCRUBBING-EXTRA PRESSURE” working program is active, in this
case the brush motor and the solenoid valve are operating, but with the addition of more pressure on the brushes in
economic mode.
Symbol for active parking brake (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO versions).
Used in the control display to indicate that the parking brake is engaged.
Symbol for active battery-charger (Innova 65B - Innova 75B - Innova 85B - Innova 100B - Innova 70S - Innova 70BTO versions
with built-in battery-charger).
Used in the control display to indicate that the battery charger is operating and is carrying out the recharge cycle.

13
GENERAL SAFETY REGULATIONS
The regulations below must be carefully followed in order to avoid harm to the operator and damage to the
machine.
WARNING:
•Read the labels on the machine carefully. Do not cover them for any reason and replace them immediately
if they become damaged.
•The machine must be exclusively used by authorised, trained personnel.
•Do not use the machine on surfaces with an inclination greater than the one shown on the plate.
•The machine is not suitable for cleaning rough or uneven floors. Do not use the machine on slopes.
•If the power supply cable of the battery charger is damaged, contact an Authorised service centre
immediately.
•n case of danger, disconnect the battery connector on the rear of the machine.
•For all maintenance interventions, switch off the machine and disconnect the battery connector and/or
the power supply cable.
•Children must be supervised to ensure they do not play with the device.
•During the working of the machine, pay attention to other people and especially to children.
•Only use the brushes supplied with the machine, or those specified in the "CHOOSING AND USING THE
BRUSHES" paragraph of the instruction manual. The use of other brushes could compromise safety
levels.
ATTENTION:
•The machine is not suitable for use by children and persons with reduced physical, mental and sensory
capabilities, or people who lack experience and knowledge.
•The machine must not be used or stored outdoors, in damp conditions or directly exposed to rain.
•The storage temperature must be between -25°C and +55°C; do not store outdoors in damp conditions.
•Conditions of use: room temperature between 0°°C and 40°°C with relative humidity between 30 and 95%.
•The socket for the machine's power cable (electric version) or for the battery charger power cable (battery
version) must be correctly earthed.
•Adapt the speed to the adhesion conditions.
•Do not use the machine as a means of transport.
•The machine does not cause harmful vibrations.
•Do not use the machine in an explosive atmosphere.
•Do not vacuum inflammable liquids.
•Do not use the device to collect dangerous powders.
•Do not mix different types of detergent as this may produce harmful gases.
•The machine is not suitable for cleaning carpets.
•Do not place any liquid containers on the machine.
•Avoid working with the brushes when the machine is standing still, so as not to damage the floor.
•In the event of a fire, use a powder extinguisher. Do not use water.
•Do not knock against shelving or scaffolding, where there is a danger of falling objects. The operator
must always be equipped with the appropriate safety devices (gloves, shoes, helmet, goggles, etc.).
•The machine is designed to carry out the scrubbing and drying operations simultaneously. Different
operations should only be carried out in areas where the passage of unauthorised persons is prohibited.
Signal the presence of damp floors with suitable signs.
•If the machine does not work properly, check this is not caused by failure to carry out routine
maintenance. Otherwise, ask for intervention of the authorised technical assistance centre.

14
•If you need to replace any components, request the ORIGINAL spare parts from an Authorised Retailer or
dealer.
•Restore all electrical connections after any maintenance interventions.
•Before using the machine, check that all the hatches and covers are positioned as shown in this Use and
Maintenance Manual.
•Do not remove the guards that can only be removed with the aid of tools, except for maintenance work
(see the relevant paragraphs)
•Do not wash the machine with direct water jets or with pressurised water, nor with corrosive substances.
•To prevent scaling in the solution tank filter, do not fill the tank with detergent solution many hours
before using the machine.
•Do not use acid or basic solutions that could damage the machine and/or harm people.
•Have the machine checked by an authorised technical assistance centre every year.
•When disposing of consumable materials, observe the laws and regulations in force.
•When your machine has reached the end of its long working life, dispose of the materials it contains
(especially oils, batteries and electronic components) in an appropriate manner, taking into account that
the machine itself was constructed using 100% recyclable materials.
•The batteries must be removed from the machine before its disposal. The batteries must be disposed of
in a safe manner, fully observing the laws and regulations in force.

1
5
PREPARATION OF MACHINE
1. HANDLING THE PACKED MACHINE
The machine is contained in specific packaging with a pallet for the handling with fork trucks. The
p
ackages cannot be placed on top of each other.
The overall weight of the package (machine without batteries, plus packaging elements) is:
Innova
60B Innova
65B Innova
75B Innova
85B Innova
100B Innova
70S Innova
70BTO
268kg 268kg 268kg 268kg 285kg 288kg 288kg
The packaging dimensions are as follows:
Innova
A : 1635 mm
B: 730 mm
C: 1600 mm
A
CB
2. HOW TO UNPACK THE MACHINE
1. Remove the outer package.
2. The machine is fixed to the pallet with wedges which block the wheels.
3. Remove the wedges.
4. Use a chute to get the machine down from the pallet, pushing it backwards. Do not assemble
the rear squeegee before unloading the machine, and avoid violently jolting the brush head. To
assemble the squeegee, read the section “ASSEMBLING THE SQUEEGEE”.
5. Keep the pallet for any future transport needs.
ATTENTION: If the product is delivered in cardboard containers, handle the
packed product with suitable lifting means that comply with the legal
requirements
ATTENTION: During this operation, check there are no people or objects
near the machine
3. HOW TO MOVE THE MACHINE
1. Using a chute, mount the machine on the pallet. Carry out this operation with the rear
squeegee and the brushes detached from the machine.
2. Check the solution tank and recovery tank are empty; if necessary, empty them.
3. Make sure that the main switch of the machine is in the "0" position; if not, position it to "0".
4. Disconnect the electric system connector from the battery connector.
5. Secure the machine to the pallet using wooden wedges.
6. Engage the parking brake.

1
6
PREPARATION OF MACHINE
4. INSTRUMENT PANEL COMPONENTS (Innova 60B version)
The instrument panel components are identified as follows:
1. Battery level / hour meter display
2. Battery level hour meter display control button
3. Main key switch
4. Red warning light indicating that the parking brake is on
5. INSTRUMENT PANEL COMPONENTS (Innova 65B - Innova 75B - Innova 85B - Innova 100B -
Innova 70BTO versions)
The instrument panel components are identified as follows:
1. Main key switch.
2. Emergency switch.
3. Working program adjustment switch, I-Drive device.
4. Command display.
Choose the desired operating program with the
I
-Drive device:
A. Transfer: movement of the machine without working.
B. Drying: using the squeegee only.
C. Scrubbing / Drying: using both the brushes and the squeegee.
D. Scrubbing only : using the brushes only.
5. "ECO" function button.
6. Horn button.
7. Selector button of the level of the water amount in the water system (only CDS system).
8. Selector button for the level of the forward and reverse speed.
9. "BRUSH UNCOUPLING" function button.
10. Selector button for the percentage of detergent in the water system (only CDS system).
6. INSTRUMENT PANEL COMPONENTS (Innova 70S version)
The instrument panel components are identified as follows:
1. Main key switch.
2. Emergency switch.
3. Working program adjustment switch, I-Drive device.
4. Command display.

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PREPARATION OF MACHINE
Choose the desired operating program with the
I
-Drive device:
A. Transfer: movement of the machine without working.
B. Drying: using the squeegee only.
C. Scrubbing / Drying: using both the brushes and the squeegee.
D. Scrubbing only : using the brushes only.
5. "ECO" function button.
6. Horn button.
7. Selector button of the level of the water amount in the water system (only CDS system).
8. Selector button for the level of the forward and reverse speed.
9. Selector button for the percentage of detergent in the water system (only CDS system).
7. STEERING COLUMN COMPONENTS (Innova 60B version)
The steering column components are identified as follows:
1. Squeegee body lifting lever
2. Brush head unit lifting lever
3. Horn button
4. Detergent solution adjustment lever
8. STEERING COLUMN COMPONENT
S
The steering column components are identified as follows:
1. Detergent solution adjustment lever (version without CDS) - clean water adjustment lever
(version with CDS).
9. FOOTBOARD COMPONENT
S
The footboard components are identified as follows:
1. Accelerator pedal, forward.
2. Accelerator pedal, reverse.
ATTENTION: Only by simultaneously pressing the pedals is the reverse
made

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8
PREPARATION OF MACHINE
3. Service brake pedal.
4. Parking brake lever.
5. Pedal for extra brush head pressure (Innova 65B - Innova 75B - Innova 85B - Innova 100B
versions).
6. Water level pipe (versions with CDS) or solution level pipe (versions without CDS).
10. SIDE COMPONENTS OF THE MACHINE
The side components of the machine are identified as follows:
1. Water-detergent filler cap (versions without CDS), water filler (versions with CDS).
2. Fast water filler cap.
3. Optional kit for cleaning accessories.
4. Optiona
l
rapid refill kit.
5. Solution tank dumping system tube (Innova 60B - Innova 65B - Innova 75B - Innova 85B -
Innova 100B - Innova 70BTO versions).
6. Solution tank dumping system cap (Innova 70S versions).

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9
PREPARATION OF MACHINE
7. Vacuum cap.
8. Optional blinking light kit.
11. REAR COMPONENTS OF THE MACHINE
The rear components of the machine are identified as follows:
1. Recovery tank drainage tube.
2. Squeegee vacuum hose.
12. BATTERY TYPE
To power the machine it is necessary to use:
•liquidelectrolyte lead traction batteries;
•sealed traction batteries with gas recombination or gel technology.
OTHER TYPES MUST NOT BE USED.
The batteries must meet the requirements laid out in the norms: CEI EN 60254-1:2005-12 (CEI 21-5)
+ CEI EN 60254-2:2008-06 (CEI 21-7)
The battery compartment can house four 6V or two 12V batteries
For a
g
ood o
p
eratin
g
p
erformance
,
we su
gg
est the use of 210 Ah C5 batteries
13. BATTERY MAINTENANCE AND DISPOSAL
For maintenance and recharging, respect the instructions provided by the battery manufacturer.
Particular attention must be paid when choosing the battery charger, if not supplied, since there
are different kinds according to the type and capacity of the battery.
When the battery reaches the end of its working life, it must be disconnected by expert, trained
p
ersonnel, then lifted, using the grips and suitable lifting devices, to remove it from the battery
compartment. EXHAUSTED BATTERIES ARE CLASSIFIED AS DANGEROUS WASTE AND MUST
BE CONSIGNED TO THE AUTHORISED BODIES FOR CORRECT DISPOSAL.
ATTENTION: users are advised to always wear protective gloves, to avoid
the risk of serious injury to hands.
ATTENTION: You are advised to only lift and move the batteries with lifting
and transportation means suitable for the specific weight and size.

2
0
PREPARATION OF MACHINE
14. FITTING THE BATTERIES INTO THE MACHINE
The batteries must be housed in the special compartment beneath the recovery tank and should
be handled using lifting equipment that is suitable in terms of both weight and coupling system.
They must also satisfy the requirements of Standard CEI 21-5. The dimensions of the battery
compartment are: 384 x 520 x H340 mm.
ATTENTION: for battery maintenance and daily recharging, you must fully
respect the indications provided by the manufacturer or retailer. all
installation and maintenance operations must be carried out by specialised
personnel.
ATTENTION: make sure that you comply with the accident prevention
regulations in force in the country where you work or with DIN EN 50272-3
and DIN EN 50110-1, before any handling of the batteries.
ATTENTION: to prevent an accidental short circuit use insulated tools to
connect the batteries, and do not place or drop metal objects on the battery.
Remove rings, watches and any clothing with metal parts that may come into
contact with the battery terminals.
To insert the batteries into the compartment proceed as follows:
1. Check that the recovery tank is empty; if not, empty it using the tube provided for this
purpose (01) positioned at the rear of the machine (read the section "EMPTYING THE
RECOVERY TANK").
2. Block the machine in place by engaging the parking brake, press the pedal (02) and block it
with the lever (03) at the rear of the steering column (read the section “PARKING BRAKE
AND SERVICE BRAKE”).
3. Check the main switch (04) is at "0", if not, turn the key by a quarter of a turn to the left, and
remove the ke
y
from the instrument
p
anel.
4. Grip the handle on the right side of the recovery tank.
5. Lift the recovery tank until it hooks to the end of the safety catch.
ATTENTION: Before installing the battery, clean the battery compartment with a
damp cloth. Check that the connectors on the cables supplied are functioning
correctly.
ATTENTION: check that the characteristics of the battery that you are looking
to use are appropriate for the type of work to be performed. Check the battery
char
g
e and the condition of the contacts on the batter
y
.
ATTENTION: You are advised to only lift and move the batteries with lifting and
transportation means suitable for the specific weight and size.
ATTENTION: the
l
ifting hooks must not damage the blocks, connectors or
cables.
6. House the batteries in the compartment, positioning the poles “+” and “-“ opposite each other.
ATTENTION: Before inserting the batteries into the machine, remember to
cover the terminals with a little grease to protect them against external
corrosion.
ATTENTION: You are advised to use airtight batteries only, to avoid the leakage
of acids!
ATTENTION: users are advised to always wear protective gloves, to avoid the
risk of serious injury to hands.
This manual suits for next models
5
Table of contents
Other COMAC Cleaning Equipment manuals