CombiSteel 7061 Series User manual

Dough Mixers
7061 Series
User Manual
Gebruikershandleiding
Gebrauchsanweisung
Le mode d’emploi

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CONTENT
TECHNICAL CHARACTERISTICS................................................................................................................................5
ENGLISH
1. Warning .............................................................................................................................................................. 6
2. Preassembly Instructions.................................................................................................................................... 6
2.1 Storage and Transport...................................................................................................................................6
2.2 Condition of Use ........................................................................................................................................... 7
3. General Dimensions............................................................................................................................................8
4. Technical Specifications ...................................................................................................................................... 9
5. Electrical Connection .......................................................................................................................................... 9
6. Use and Safety ..................................................................................................................................................10
5.1 Grounding ................................................................................................................................................... 10
5.2 Warnings..................................................................................................................................................... 10
6. Mixer Functioning.............................................................................................................................................11
6.1 Machine Controls........................................................................................................................................ 11
6.2 General Circuit Breaker...............................................................................................................................11
7. How to use the mixer........................................................................................................................................ 12
7.1 Operator Qualification ................................................................................................................................ 12
7.2 Workstation ................................................................................................................................................ 12
7.3 Commissioning............................................................................................................................................ 12
7.4 Standard stopping procedure .....................................................................................................................12
7.5 Emergency Stop .......................................................................................................................................... 12
7.6 Starting the machine again after a manual emergency stop ...................................................................... 12
7.7 Switching off the machine ..........................................................................................................................12
8. Maintenance..................................................................................................................................................... 13
8.1 When the machine is new ..........................................................................................................................13
8.2 Daily Operations .........................................................................................................................................13
8.3 15 hours of work.........................................................................................................................................13
8.4 Month of work............................................................................................................................................ 14
8.5 Each two years ............................................................................................................................................15
8.6 Cleaning ...................................................................................................................................................... 15
8.7 Motor Maintenance....................................................................................................................................15
9. Fault Finding ..................................................................................................................................................... 16
10. Safety .............................................................................................................................................................. 16
10.1 Safety Criteria ........................................................................................................................................... 16
10.2 Hazardous areas and residuals risks .........................................................................................................17
10.3 Mixer Safety measures.............................................................................................................................. 18
11. Disactivating the machine............................................................................................................................... 19
12. Compliance with Regulations ......................................................................................................................... 19
NEDERLANDS
1. Waarschuwing .................................................................................................................................................. 20
2. Instructies voor voormontage .......................................................................................................................... 20
2.1 Opslag en transport ....................................................................................................................................20
2.2 Voorwaarde ................................................................................................................................................21
3. Algemene afmetingen ...................................................................................................................................... 22
4. Technische specificaties .................................................................................................................................... 23
5. Elektrische aansluiting ...................................................................................................................................... 23
6. Use and Safety ..................................................................................................................................................24
5.1 Stichting ...................................................................................................................................................... 24
5.2 Waarschuwingen ........................................................................................................................................ 24
6. Mixer functionering .......................................................................................................................................... 25
6.1 Machinebesturing....................................................................................................................................... 25

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6.2 Algemene stroomonderbreker ...................................................................................................................25
7. De deegmenger gebruiken ............................................................................................................................... 26
7.1 Kwalificatie operator................................................................................................................................... 26
7.2 Werkstation ................................................................................................................................................ 26
7.3 Inbedrijfstelling ........................................................................................................................................... 26
7.4 Standaard stopprocedure ........................................................................................................................... 26
7.5 Noodstop ....................................................................................................................................................26
7.6 De machine opnieuw opstarten na een handmatige noodstop .................................................................26
7.7 De machine uitschakelen............................................................................................................................27
8. Onderhoud........................................................................................................................................................27
8.1 Als het apparaat nieuw is............................................................................................................................ 27
8.2 Dagelijkse werking ...................................................................................................................................... 27
8.3 15 uur werk................................................................................................................................................. 27
8.4 Maand van het werk...................................................................................................................................29
8.5 Om de twee jaar .........................................................................................................................................29
8.6 Reiniging .....................................................................................................................................................29
8.7 Motoronderhoud........................................................................................................................................29
9. Probleemoplossing ...........................................................................................................................................30
10. Veiligheid ........................................................................................................................................................ 31
10.1 Veiligheidscriteria ..................................................................................................................................... 31
10.2 Gevaarlijke gebieden en restrisico's.......................................................................................................... 31
10.3 Veiligheidsmaatregelen voor mixers......................................................................................................... 32
11. Schakel het apparaat uit ................................................................................................................................. 33
12. Naleving van de regelgeving ...........................................................................................................................33
DEUTSCH
1. Warnung ........................................................................................................................................................... 34
2. Anleitung zur Vormontage................................................................................................................................34
2.1 Lagerung und Transport.............................................................................................................................. 34
2.2 Nutzungsbedingungen................................................................................................................................ 35
3. Allgemeine Abmessungen ................................................................................................................................ 36
4. Technische Spezifikationen ...............................................................................................................................37
5. Elektrischer Anschluss ...................................................................................................................................... 37
6. Use and Safety ..................................................................................................................................................38
5.1 Fundament.................................................................................................................................................. 38
5.2 Warnungen .................................................................................................................................................38
6. Mixer Funktionen..............................................................................................................................................39
6.1 Maschinensteuerungen .............................................................................................................................. 39
6.2 Allgemeiner Circuit Breaker ........................................................................................................................ 39
7. So verwenden Sie den Mixer ............................................................................................................................ 40
7.1 Bedienerqualifizierung................................................................................................................................ 40
7.2 Workstation ................................................................................................................................................40
7.3 Inbetriebnahme ..........................................................................................................................................40
7.4 Standard-Stoppprozedur............................................................................................................................. 40
7.3 Not-Halt ...................................................................................................................................................... 40
7.6 Erneutes Starten der Maschine nach einem manuellen Not-Aus............................................................... 40
7.7 Ausschalten der Maschine..........................................................................................................................41
8. Instandhaltung.................................................................................................................................................. 41
8.1 Wenn die Maschine neu ist.........................................................................................................................41
8.2 Täglicher Betrieb ......................................................................................................................................... 41
8.3 15 Stunden Arbeit.......................................................................................................................................41
8.4 Monat der Arbeit ........................................................................................................................................43
8.5 Alle zwei Jahre ............................................................................................................................................ 43
8.6 Reinigung .................................................................................................................................................... 43
8.7 Motorwartung ............................................................................................................................................43
9. Fehlersuche.......................................................................................................................................................44

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10. Sicherheit........................................................................................................................................................ 45
10.1 Sicherheitskriterien................................................................................................................................... 45
10.2 Gefahrenbereiche und Restrisiken............................................................................................................ 45
10.3 Mischer Sicherheitsmaßnahmen ..............................................................................................................46
11. Deaktivieren des Geräts.................................................................................................................................. 47
12. Einhaltung von Vorschriften ...........................................................................................................................47
FRANÇAIS
1. Avertissement................................................................................................................................................... 48
2. Instructions de pré assemblage ........................................................................................................................ 48
2.1 Stockage et transport..................................................................................................................................48
2.2 Conditions d’utilisation ...............................................................................................................................49
3. Dimensions générales....................................................................................................................................... 50
4. Caractéristiques techniques..............................................................................................................................51
5. Connexion électrique........................................................................................................................................51
6. Use and Safety .................................................................................................................................................. 52
5.1 Terre............................................................................................................................................................52
5.2 Avertissements ...........................................................................................................................................52
6. Fonctionnement du mélangeur ........................................................................................................................53
6.1 Commandes de machine ............................................................................................................................ 53
6.2 General Circuit Breaker...............................................................................................................................53
7. Comment utiliser le mélangeur ........................................................................................................................ 54
7.1 Qualification de l’opérateur ........................................................................................................................ 54
7.2 Station de travail.........................................................................................................................................54
7.3 Commande ................................................................................................................................................. 54
7.4 Procédure d’arrêt standard......................................................................................................................... 54
7.5 Arrêt d’urgence...........................................................................................................................................54
7.6 Redémarrage de la machine après un arrêt d’urgence manuel..................................................................54
7.7 Éteindre la machine .................................................................................................................................... 55
8. Entretien ...........................................................................................................................................................55
8.1 Lorsque la machine est neuve ....................................................................................................................55
8.2 Opérations quotidiennes ............................................................................................................................55
8.3 15 heures de travail .................................................................................................................................... 55
8.4 Mois de travail ........................................................................................................................................... 57
8.5 Tous les deux ans ........................................................................................................................................ 57
8.6 Nettoyage ................................................................................................................................................... 57
8.7 Entretien des moteurs ................................................................................................................................57
9. Recherche de pannes........................................................................................................................................58
10. Sécurité...........................................................................................................................................................59
10.1 Critères de sécurité................................................................................................................................... 59
10.2 Zones dangereuses et risques résiduels ................................................................................................... 59
10.3 Mélangeur Mesures de sécurité ............................................................................................................... 60
11. Désactivation de la machine..........................................................................................................................61
12. Conformité à la réglementation..................................................................................................................... 61

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TECHNICAL CHARACTERISTICS
Type Model VAHz Phases kW Weight
ISM 10-32 400V 0.93 50 HZ 3 0,26-0,37 60 KG
ISM 10-VE 230V 1.38 50-60 HZ 1 0,55 60 KG
ISM 25-32 7061.0105 400V 1.5 50 HZ 3 0,4-0,6 120 KG
ISM 25-VE 230V 2.75 50-60 HZ 1 1,1 120 KG
ISM 35-32 7061.0110 400V 1.9 50 HZ 3 0,6-0,9 140 KG
ISM 35-VE 230V 3.75 50-60 HZ 1 1,5 140 KG
ISM 50-32 7061.0115 400V 2.75 50 HZ 3 0,9-1,1 160 KG
ISM 50-VE 230V 6.88 50-60 HZ 1 2,2 160 KG
ISM 60-32 7061.0120 380 8 50 3P 1,5 – 2,5 180 KG
ISM 75-32 7061.0125 380 8 50 3P 1,5 – 2,5 280 KG
ISM 100-32 7061.0130 380 11 50 3P 3,5 –6 400 KG
ISM 200-32 7061.0135 380 14 50 3P 3,5 –6 550 KG

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1. Warning
Read this instruction manual before switching the machine on. Keep this instruction book together with the
appliance for future consultation.
These warnings were drafted for your safety and for that of others. Please read them carefully before installing
or using the appliance.
The appliance is intended for professional use and must be utilized by qualified personnel trained to use it.
Any modification which may be necessary on the electrical system to enable installation of the appliance, must
be carried out solely by competent personnel.
It is dangerous to modify or attempt to modify the characteristics of this appliance. Starting up. This unit must
be grounded for your protection to avoid the risk of electrical discharges. It should be connected directly to the
ground terminal of the control cabinet. The ground cable must not be cut or disconnected from the machine.
The introduction of an object or foreign body other than that necessary in the manufacture of the dough is totally
forbidden.
Before doing any maintenance or cleaning jobs, disconnect the appliance from the electrical mains and allow it
to cool. The acoustic power emitted by the machine is lower than 70 dB.
NOTE: The manufacturer will not be held responsible for the following:
•Incorrect installation of the machine
•Use of non-original spare parts
•Electrical supply problems
•Non authorized alterations
•Lack of daily maintenance
•Improper and/or incorrect use of the machine
•Non-compliant use according to current regulations in the country where the machine will be installed.
2. Preassembly Instructions
2.1 Storage and Transport
The machine has been sent completely assembled and packaged on a wooden platform with a plastic wrapping
to protect the appliance from possible sporadic exposure to rain.
The machine must be transported in a completely closed vehicle with platform and must not be left outside.
In any case, the operations to package and secure the different accessories to the machine must be carried out
before transporting and moving.
PAY ATTENTION AT ALL TIMES WHEN UNLOADING THE MACHINE AS THE PACKAGING AND THE MACHINE ITSELF
COULD BE DAMAGED.
Unloading the two-arm mixer from the truck or method of transport used, should be carried out with the help
of a forklift truck, a rolling crane or derrick, however if two systems are available the first system should be used.
FORKLIFT TRUCK: Place the truck forks below the packaging pallet, as far in as possible. Lift the forks gently and
place the packaged machine onto the floor, then unpack. If the forks from the truck appear not to go in far
enough, then another unloading method should be considered.
ROLLING CRANE: Pass the slings underneath the two-arm mixer packaging; insert the sling handles onto the
crane hook, ensuring it is well supported so that it does not fall. Then place the machine onto the floor and
unpack. Bear in mind the center of gravity of the machine is situated near the main body of the machine.

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2.1.1 Unpacking
The two-arm mixer comes wrapped in a sticky plastic layer (retractile film), which stops dirt and dust from getting
inside during transport. It is then tied to the palette with GREEN NYLON strapping and WOODEN BOARDS which
impede any movement of the machine inside the packaging. Finally, it is then placed inside a wooden cage
specially designed for its transport.
Unpacking should be carried out in the following manner:
•Place the packaged machine totally flat on the floor.
•Remove the nails which hold down the lower part of the cage with the packaging pallet.
•Lift the top part of the cage with the help of a forklift truck or a rolling crane.
•Cut the GREEN NYLON strapping and remove the boards, the machine can be removed from the pallet.
•Remove the retractile film covering.
•Place the slings over the head of the bedplate of the machine and lower it onto the floor.
2.1.2 Site
The machine should be placed in a light, accessible place, where the operator can move freely with no difficulties.
2.2 Condition of Use
The machine is manufactured to be used inside. It is not designed to work outside. It must be protected from
falling water.
ATTENTION!
Machine storage: -25°C to +50°C
Ambient temperature during operation: +4°C to +40°C.
This machine is for professional use and must be used by staff trained to use, clean,
and maintain it, in terms or reliability and safety.
Use the machine in adequately lit premises (See applicable technical standard for the
country of use. In Europe, refer to standard EN 12464-1)
When handling the machine, always check that the parts taken hold of are not mobile
elements: risk of dropping and injury to the lower limbs.
The machine is not designed for use in explosive atmospheres.

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2.2.1 Positioning the machine
The machine is placed directly on the floor, ensuring that this is completely flat. It does not need to be fixed to
the floor.
The rear of the machine should be 35 cm out from the wall to enable the protection unit to be raised and also
the aeration of the motor ventilation grids.
2.2.2 Operator Position
For maximum safety and comfort and for the machine to work properly operators should place themselves on
the operation side, here the operator can easily reach the Emergency Stop and the rest of the controls.
For the final operation of removing the dough, the operator should stand in front of the bowl once the protection
has opened.
3. General Dimensions
Model A (mm) B (mm) C (mm) D (mm) Weight (kg)
ISM 10 300 650 800 650 60
ISM 25 400 800 950 950 120
ISM 35 480 1000 1150 950 140
ISM 50 540 1100 1250 1000 160
ISM 60
300
650
800
650
180
ISM 75
400
800
950
950
280
ISM 100
480
1000
1150
950
400
ISM 200 850 1400 1600 1350 550

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4. Technical Specifications
The technical specifications of capacities and electrical powers of the machines are detailed below.
Model Kneading Cap. (kg) Flour Cap. (kg)
Electric bowl power
(kW)
Spiral electrical
power (kW)
ISM 10-32 6 4 - 0,3 – 0,4
ISM 10-VE 6 4 - 0,37
ISM 25-32 15 10 - 0,6 – 0,9
ISM 25-VE 15 10 - 1,5
ISM 35-32 22,5 15 - 0,6 – 0,9
ISM 35-VE 22,5 15 - 1,5
ISM 50-32 30 20 - 0,75 – 1,1
ISM 50-VE 30 20 - 2,2
ISM 60-32 30 20 0 1,5 – 2,5
ISM 60-32S 30 20 0,55 kW 1,5 – 2,5
ISM 75-32 45 30 0 1,5 – 2,5
ISM 75-32S 45 30 0,55 kW 1,5 – 2,5
ISM 100-32 75 50 0 3,5-6 kW
ISM 100-32 S 75 50 0,75 kW 3,5-6 kW
ISM 200-32 S 120 80 0,75 kW 3,5-6 kW
5. Electrical Connection
The electrical connection must be carried out by authorized professionals, in accordance with the standards in
force in the country where the machine is installed. The premises must be fitted with the adequate circuit breaker
for the total load. The appliance must be fitted with a power plug for disconnection.
Before working on any electrical part of the machine, the Plug must be disconnected from the ELECTRICAL SUPPLY.
The electrical equipment that makes up the machine has been constructed in compliance with the standards in
force on Safety of Machinery - Electrical Equipment of Machines EN 60204-1. Apply the connections cable of the
machine to a retention plug, suitable for the disconnection device installed, and Plug into the socket. In line with
the operation instructions, start up the machine and check that the spiral rotates in the direction indicated by
the arrow positioned on the spiral support cover. Otherwise invert the position of the two-phase wires in the
plug: e.g., wire A to wire post B or vice versa. The machine does not require any other type of preparation and is
ready for use.

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6. Use and Safety
ATTENTION: Concerning protection against indirect contact (depending on the type of power supply provided
and connection of the exposed conductive parts to the equipotential protection circuit), refer to point 6.3.3 of
EN 60204-1 (IEC 60204-1) with the use of protection devices for automatic shut-off of power in the event of
an insulation fault with a TN or TT, system, or for the IT system, with the use of a permanent insulation or
differentials controller for automatic shut-off. The requirements of IEC 60364-4-41, 413.1 must apply for this
protection.
ATTENTION: Failure to comply with these instructions means the customer runs the risk of machine failure
and/or accidents due to direct or indirect contacts.
5.1 Grounding
Check the efficiency of grounding on the installation itself. The grounding cable must not be with the gas or water
pipes or with telephone cables. Connect the plug and the respective grounding cables in accordance with the
local electrical standards.
5.2 Warnings
Any operation that requires access to the parts under voltage must be done by a qualified ELECTRICAL
TECHNICIAN, and the following procedure must be carried out.
•Switch of the machine.
•Disconnect the electricity at the mains switch.
•Remove the plug from the socket.
•Carry out the maintenance or repair work.
•Connect the machine to the mains supply.
ATTENTION!
Connection to the electrical power supply must be done according to proper professional practice by a
qualified and authorized person (see current standards and legislation in the country of installation). If an
adapter is used on the socket, a check must be made that the electrical characteristics of this adapter are not
lower than those of the machine. Do not use multiple plugs.
The AC power supply to the machine must comply with the following conditions.
- Maximum voltage variation: ±5%
- Maximum frequency variation: ±1% on a continuous basis, ± 2% over short periods
ATTENTION: the electrical installation must comply (for design, creation, and maintenance) with the legal
and standard requirements in the country where used.
Check that the electric mains voltage, the value shown on the specification plate and the label on the power
cable are the same.
- The machine’s electrical power supply must be protected against voltage surges (short-circuits and excess
voltages) by using fuses or thermal relays of the appropriate gauge relative to the place of installation and
machine specifications.