Comeup Rhino 15 Pro User manual

Electric Recovery Winch
Model: Rhino 15 Pro
PN: 855126 24V DC
Introduction
 Feature
Line pull: 6,804 kg / 15,000 lb single line (EN 14492-1 rating)
Brake: Automatic, full load cone brake
Clutch: Turn the T-handle for rapid wire rope payout
Control: Handheld pendant switch powers the winch
Recommended
wire rope:
* 14 mm x 22 m, 1,960 N/mm2 grade with a minimum
breaking strength of 137 KN required for EN 14492-1
rating
Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
 Mounting
．Winch shall be mounted on a flat and hard
surface.
．Winch should be mounted as closed to center
and as horizontal as possible to the direction
of the line pull.
．Wire rope shall be wound in an under-wound
orientation only.
．Eight (8) M12 X 1.75 pitch 8.8 grade w/76 N-m
torque setting (maximum) high tensile steel
bolts must be used in order to sustain the
loads imposed on the winch mounting.
．Two (2) M12 x 1.75 pitch 8.8 grade w/76 N-m
torque setting (maximum) high tensile steel bolts must be used for
fastening the roller fairlead into the mounting channel.
．It is always preferred to use both tie bars in the final installed configuration.
Compliance with EN 14492-1
The winch complies with European Standard of EN 14492:2006
Power-Driven Winches, CE Machinery Directive 2006/42/EC and CE EMC
Directive 2004/108/EC provided that the OWNER or END USER complies
with all responsibilities described below.
1. Refer to the Instruction Manual to install winch for safe winching
operation.
2. Fit the recommended wire rope to comply with EN ratings:
* Rope drives with steel wire rope shall be dimensioned
* At least 2:1 wire rope working coefficient for the first rope layer.
* At least 10:1 D/d ratio to the centre of the rope
* Drum freeboard shall be at least 1.5 x rope diameter.
3. The wire rope must be painted red for 1.6 m on both ends and at least
five (5) wraps of wire rope remained around the drum to comply with
EN ratings;
* At least two rope windings on the drum.
* Rope attachment to withstand 2.5 x the remaining static force.
4. Fit an emergency stop switch to comply with emergency stop function.
5. Fit a hook with a safety latch to comply with a safety hook.
 Wiring Diagram
•Connect thermal sensor harness plug, control ground, and cable A/F1/F2 to
the motor.
•Attach the ground lead firmly to the negative (–) battery terminal and power
lead to the positive (+) battery terminal. The voltage drop for the winch
motor must not exceed 10% of the nominal voltage of 24V DC.
•The over-load protector built in the control box shall be manually reset after
reducing the load.
•Always cover the socket with waterproof cap when not in use to prevent
ingress of water or foreign objects.
•Installing ICB control box, it is necessary to install a fuse or battery isolation
switch as additional protection.

Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The rated line pull shown is based on the first layer of rope on the drum for
the winch only, consult the wire rope manufacturer for wire rope rating.
．The rope winding on the drum shall remain 5 wraps from the drum.
Parts List
Item No. Description Part No. Qty
1 Motor 24V 883448 1
2 Tie bar kit 883449 2
3 Motor support rack kit 883450 1
4 Motor coupling 880047 1
5 Drum bushing 880048 2
6 Drum kit 883451 1
7 Gearbox support rack 883452 1
8 Grounding lead 880009 1
9 1st shaft 880053 1
10 3rd ring gear kit 882436 1
11 3rd stage carrier kit 881944 1
12 2nd stage carrier kit 881943 1
13 1st stage carrier kit 880107 1
14 C ring 880058 1
15 1st & 2nd ring gear 880059 1
16 1st pinion kit 880060 1
17 Clutch kit 880061 1
18 Gear box kit 882437 1
19 Brake base 882438 1
20 Cone brake disc kit 880021 1
21 Brake cover kit 882423 1
22 Roller fairlead 882481 1
23 Mounting hardware 883453 1
24 Remote control 883509 1
25 Control box 24V 883521 1
26 Brake clutch base 881434 1
Winch Assembly
2023/06/15 Ver:03