Comeup CWL-80 User manual

Compact Winch
Model: CWL-80
PN: 374996 110V
374999 220V
Introduction
 Feature
Lifting capacity: 80 kg wire rope top layer
Lifting height: 23 m
Lifting speed: 16 – 25 m/min
Motor output: 0.3kw x 6A at 110V; 0.3kw x 3A at 220-240V
Brake: Dynamic and mechanical brakes hold full load
Control: Pendant switch powers the winch
 Unpacking
．Winch assembly 1pc
．Wire rope 4 mm x 24 m with weight hook CHW-0031 1pc
．Pendant switch CPB-413 w/cord 1.25 mm2
x 6C x 3 m 1pc
．Power lead 1.5 mm2
x 3C x 3 m and plug 1pc
 Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
 Information requesting or parts ordering
Please specify the followings information:
．Winch PN
．Serial number
．Part description
．Replacement part number
．Quantity for each part
Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
 Wire rope replacement
．Insert the wire rope into the hole of drum and fix it with a P. T. screw, then
press the "UP" button of switch for rotate the drum in the lifting direction.
．Wind the wire rope accurately around the drum, and a irregular winding
will cause the load to be swing, thus damaging the wire and reducing the
life of winch.
．When replacing, according to the following procedures.
*Pull out a R-dowel "D" from the round head pin "C".
*Pull out a round head pin "C" from hook body "A".
*Put a wire rope "B" into the hole of hook body "A", and insert a round
head pin "C" through wire rope and fixture hole of hook body "A".
*Insert a R-dower "D" into the hole of round head pin "C".
 Wiring Diagram

Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The lifting capacity shown is based on the top layer of rope on the drum.
．The rope winding on the drum shall remain 5 wraps from the drum.
Parts List
Item No. Description Part No. Qty
1 Gearbox rear cover kit 880520 1
2 Ratchet stopper kit 880547 2
3 Balance indicator 880522 1
4 1
st
shaft kit 880523 1
5 2
nd
gear kit 880524 1
6 Brake kit 881496 1
7 Tie bar kit 880527 1
8 Tie bar kit A 880528 2
9 Gearbox support rack kit 880531 1
10 Output shaft kit 880532 1
11 Drum kit 880533 1
12 Motor support rack kit 880534 1
13 Motor coupling 881495 1
14 Motor kit 110 V 880540 1
Motor kit 220/240 V 880541
15 Terminal upper cover 880535 1
16 Control panel w/ 3-round pins lead,110V 880573 1
Control panel w/ 3-round pins lead, 220V 880574
17 Remote control, CPB-413 881430 1
18 Lower plate 880536 1
19 Wire rope 880449 1
20 Weight hook 880384 1
21 P type hanger kit 881574 1
Winch Assembly