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Comeup Cub 4s User manual

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Powersports Winch
Model: Cub 4s
PN: 123943 12V DC 123930 12V DC 123900 12V DC
Introduction
Feature
Line pull: 4,000 lb synthetic rope first layer
Synthetic rope: 7/32" x 50' synthetic rope
Brake: Mechanical spring applied and permanent magnet motor
dynamic brakes together
Clutch: Turn the shifter for rapid wire rope payout
Control: Handheld pendant switch powers the winch
Unpacking
.Winch assembly…………….………………………………….……..1 pc
.Remote control……………………………….……………….………1 pc
.Hawse fairlead………………………………....…………….……….1 pc
.Synthetic rope with clevis hook……………………………………..1 pc
.Control box w/ handle………….……………………………….……1 pc
.2” rear receiver w/quick connector wiring kit………………………1 pc
Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
Information requesting or parts ordering
Please specify the followings information:
.Winch PN .Serial number
.Part description .Replacement part number
.Quantity for each part
Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
Winch and hawse fairlead mountings
.It is very important that the winch will be mounted on a flat
and hard surface of mounting channel in order to make sure
the motor, drum and gearbox housing are aligned correctly.
.Hawse fairlead does not mount to winch directly.
.The synthetic rope shall be wound in an under-wound
orientation only.
.Four (4) M8 x 30L 8.8 grade high tensile steel bolts must be
used in order to sustain the loads imposed on the winch
mountings.
.Two (2) M8 x 20L 8.8 grade high tensile steel bolts must be
used for fastening the hawse fairlead into the mounting channel.
Wiring Diagram
Attach the black lead firmly to the negative (–)battery terminal and red lead
to the positive (+) battery terminal. The voltage drop for the winch motor
must not exceed 10% of the nominal voltage of 12V DC.
Nut fastening for motor & contactor
1. Holding the lower nut on the stub and fastening the upper nut clockwise.
2. The torque setting for nut is 50 lb-in.
Warning
.The winch is not intended to be used in any manner for the movement or
lifting of personnel.
.The pulling capacity shown is based on the first layer of rope on the drum.
.The rope winding on the drum shall remain 10 wraps from the drum.
Parts List
Item No. Description Part No. Qty
1 Motor w/housing 881331 1
2 Motor couple kit 880988 1
3 Drum bushing 880990 2
4 Drum kit 881006 1
5 Tie bar kit 881007 1
6 Tie bar kit 882255 2
7 Gearbox support rack 880994 1
8 3r
d
stage carrier 880995 1
9 2n
d
stage carrier 880996 1
10 1s
t
stage carrier 881009 1
11 2n
d
ring gear kit 880998 1
12 1s
t
shaft kit 881010 1
13 Gear box kit 881000 1
14 Clutch base 881011 1
15 Friction block 881012 1
16 Clutch lever kit 881013 1
17 Shifter kit 881001 1
18 Synthetic rope 881993 1
19 Hawse fairlead 881072 1
20 Control box 882239 1
20-1 Remote socket kit 880029 1
20-2 Control pack 882240 1
21 Remote control 881305 1
22 Mounting hardware 882369 1
23 Handsaver strap 880026 1
24 Cable tie 880243 1
25 Clevis hook 881997 1
26 Base plate 880269 1
27 2” rear receiver 882241 1
28 Power lead for PN:123930 123900 882252 1
Power lead for PN:123943 882372 1
Winch Assembly
2021/01/18 Ver:8