CommScope FOSC-400A4 User manual

FOSC-400A4
INSTALLATION INSTRUCTION
Fibre Optic Splice Closure with
integrated organiser system
TC-441-IP
Rev A, Mar 2017
www.commscope.com

2
1 General
1.1 The installation instruction describes the
necessary steps to install the
FOSC-400A4. The used optical fiber cables
may consist of a loose tube, slotted core,
central core or ribbon construction depending
on the type of FOSC kit. Illustrated are the
loose tube construction and fusion splicing
protected by
heat-shrinkable splice protectors.
1.2 The FOSC-400A4 kit is supplied with
one splice tray organizer. One tray (S16)
can accommodate up to 16 fiber splices,
depending the type of tray. A second tray kit
may be used (maximum 2 trays per closure).
1.3 All splice trays accommodate fusion
splice protection types such as Raychem
SMOUV-1120-serie and some types of trays
(S12) most common types of mechanical
splices.
(GTE, FIBRLOK or other similar products).
1.4 FOSC-400A4 closure system has one
oval cable entry port which can handle 2
cables e.g. looped cable and four small
circular ports.
1.5 The seals may only be installed with
hot air (hot-air temperature should be at least
350°C). An open flame is not allowed.
1.6 The FOSC-400A4 can be installed in
direct buried, manholes or aerial locations.
1.7 The kit contents listed in this installation
instruction reflect the standard contents.
Alternative configurations are possible.

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2 Product description
2.1 Product designation
Ex. FOSC-400A4-S08-2-NNN-S6007
A4 A version with 4 round ports
S08 Tray for up to 8 stacked splices
1 Closure is delivered with 1 tray
NNN No blocking, pressure valve and grounding needed
S6007 Customer control number
Raychem Total Outer dia Max. fusion Cable diameter in
description closure length closure splice Circular Oval
capacity port port
Min. Max. 250µ Min. Max. Min. Max.
(body) (body fibers (*) (*) (**) (**)
+ clamp)
FOSC-400A4 420 152 205 32 5 19 10 25
FOSC-400B2 540 152 205 96 5 32 10 25
FOSC-400B4 540 152 205 96 5 19 10 25
FOSC-400D5 710 240 285 576 5 32 10 25
FOSC sizing information (dimensions in mm)
(*) Cable diameter for 1 cable/port
(**) Cable diameter for 2 cables/port
Number of organizer
trays in kit.
A closure:0-2
B closure:0-4
D closure:0-8
Ground feed thru lug(s)
G = Grounding
N = None
Raychem Customer
Specification Nnumber
Closure size: A, B or D
Number of round ports
Type of tray
S: only mentioned if it
is the tray, with Stacked
splices (EUR design).
There is no indication
if the splice modules are used
(US design).
Splice capacity of
each organiser tray:
A Tray: 08 or 16
B Tray: 12, 16 or 24
D Tray: 36, 48 or 72
No trays = NT
Cable Blocking
Components
B = Blocking
N = None
Valve for flash
Test
V = Valve
N = None
FOSC-400X X - X X X - X - X X X - X X Y Y

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• Dome
• Clamp
• Base with strength member connections
and one tray assembly (see 2.3.1.)
• Loose tube storage sleeve
• Oval outlet seal kit (see 2.3.3.)
• Installation instruction
• Sealing ring
2.3.1 Tray kit
FOSC-A-TRAY-SO8-1
• Tray for 8 splices
• Tray lid
• Tie-wraps
• 4 large transportation tubes
(id=2,8 mm)
• Tray support wedge
2.3 Examples of supplementary kits
2.3.2 Cable seal-kit
FOSC-A-CSEAL-1-NT
• Aluminium cable protection tape
• Heat-shrinkable cable sleeve
• Cleaning tissue
• Abrasive strip
• 1 Screw and 1 washer for the strength
member attachment
* Installation instruction*
2.3.3 Oval outlet cable seal kit
FOSC-A-CSEAL-2-NT
• Heat shrinkable sleeve
• Branch-off clip
• Aluminium cable protection tapes
• Abrasive strip
• Cleaning tissues
• 2 Screws and 2 washers for the
strength member attachment
* Installation instruction*
* Only included if the seal kits are ordered
separately.
2.2 Content FOSC-400A4-XXX-1-NNN

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2.3.4 Re-entry kit
FOSC-D-O-RING-SEAL-KIT
• Desiccant
• Sealing ring
• Cleaning tissue
2.4 Accessory kits
2.4.1 FACC-HEAT-GUN-220V
Hot air gun CV 1981 (1460 Watt) and
Reflector PR 26.
Min. required hot-air temperature: 350°C.
2.4.2 FOSC-A/B-POLE-MOUNT.
Mounting kit
Accessories for pole mounting or wall fixing.
2.4.3 FOSC-A-SHIELD-CON-KIT
- Shield continuity wires (6 pcs)
- Shield continuity connectors (5 pcs)
2.4.4 FOSC-A/B-VAULT-BAG
Flame retardant bag to cover closure for vault
application.
2.4.5 FOSC-WORK-STAND
FOSC holder device

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4.3 Remove any dirt, mud or other
contaminants from the cable sheath for
approximately 2 meters with a clean cloth.
Take the oval cable seal and slide it over the
cables. The non-coated edge of the sleeve
and the arrows should be pointed to the base
of the closure.
4.2 Install the FOSC in the FOSC-STAND
and open the oval port for cable entry by
cutting the port at the ridge with a hacksaw.
Deburr the inner edge of the port opening
with abrasive strip.
4.1 Loose the clamp.
Push the lever down to release the locking tab.
Open the clamp lever and release the clamp
using the lever legs.
Remove the clamp, dome and sealing ring
and store carefully for later use.
3 General precautions
3.1 Do not use damaged sleeve nor trim
heat-shrinkable sleeve before installation.
3.2 The FOSC-400A4 closures can be
installed at temperatures between -1°C and
+45°C.
3.3 Generators used should have enough
capacity for the hot air gun utilisation.
Optical fiber infrastructure network
elements may contain end of optical fiber
attached to the optical output when the
device is operational. Laser radiation can
seriously damage your eyesight. Please
follow your local safety guidelines.
4 Cable installation in oval
outlet

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4.4 Slide the cables through the opened
oval port. Prepare cables as described in
section 5 (cable preparation).
5.2 Order the FOSC-A-SHIELD-CON-KIT if a
shield continuity is required. Cut cable
sheath axially for 25 mm from cable ring cut.
Crimp shield clip on cable sheath with pair
of pliers.
Protect the clip with self adhering tape.
5.3 Cut the loose tube, at a distance of
35 mm from the cable ring cut and remove
and degrease fiber bundle. Select a
transportation tube which fits over the loose
tube. Slip transportation tube over fibers and
the loose tube.
Note: for slotted core cable: use an
appropriate kit which converts the slotted
cable construction into a loose tube
construction.
5.1 Remove the cable sheath (and shield if
present) over a length as required by locally
approved practice (e.g. 1,2 meters). 1.1 m
is the maximum allowed length if the ribbon
(4R4) or high capacity trays (S16) are used.
Clean filling compound from fiber tubes and
cut central strength member at a distance of
75 mm from outer jacket.
5 Cable preparation

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6.1 Thoroughly clean oval port and cable
sheath with the cleaning tissue over a
distance of 100 mm from the edge of the
port.
6.2 Abrade oval port and cable sheath
circumferentially on the cleaned area with the
abrasive strip. Remove any abraded material
with a clean cloth.
6.3 Place oval seal over the oval port and
cable. Mark the sleeve length onto the cable.
5.4 Align cable ring cuts with edge of
base.
5.5 Install the screw and washer into the
strength member fixation device. Slide the
cable strength member under the washer and
tighten the screw. Cut the excess length of the
cable strength member.
5.6 If required, connect shield continuity
wire of both cables with shield continuity
clip. Talk pairs, if present, will be connected
together according to the local procedures.
6 Sealing of oval outlet
Strenght
member Cable ring cut
Cable

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6.7 Shrink down the end of the sleeve on
the cable side. Heat until the sleeve shrinks
down on the cables and take care that the
green thermo-indicating paint is converted to
black. Postheat the clip on both sides till the
adhesive shows a proper flow on the clip
between the two cables.
Wait until the sleeve is cool to the touch
before moving the cables.
6.6 Shrink the oval cable seal on the FOSC-
base side with the recommended hot air gun
device with reflector. Shrink sleeve until the
green thermo-indicating paint is converted to
black. (Make sure the hot-air temperature is at
least 350°C).
(If a FACC-HEAT-GUN-220V is used, set
position on scale 10).
6.4 Match the blue line of the aluminium
cable protection foil with the marks on the
cables. Wrap aluminium cable protection foil
around cable.
6.5 Slide the oval cable seal over the oval
port. Install the branch-off clip. Check that
the heat-shrinkable sleeve butts up against
the FOSC-base and the branch-off clip is
completely inserted. Tape the two cables
together.

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Splicing and fiber storage
7.1.3 Position the FOSC-400A4 by the
splicing machine in a convenient location,
and secure the closure.
7.1.4 Slide the heat-shrinkable splice
protection over one fiber and fuse fibers
according to local recommendations and
procedures. After the fusion splice is made,
install the heat-shrinkable splice protection
(e.g. SMOUV) with appropriate heating
source. Allow the splice protection to cool
down to ambient temperature.
7.1.1 Each splice tray accommodates 8 fiber
splices maximum and each side of the tray
holds a maximum of 4 big transportation
tubes.
Position the transportation tubes on bottom
tray and align the tubes along the tray. Place
a mark on each tube on tray side at 15 mm
from tray edge.
7.1.2 Carefully cut the transportation tubes at
the mark and secure to splice tray with two tie
wraps. The transportation tube may not be in
contact with fibers stored in the organizer.
7.1.5 After each splice is made, the splice
should be stored in the splice holder. Do not
deform the splice protector during insertion.
The fiber slack should be coiled into the tray.
7 Organization of the fibers
7.1 If a FOSC-A-TRAY-S08-1 is used. Tray
for up to 8 splices

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7.1.6 For 8 fiber capacity tray, two fusion
protection sleeves should be installed on top
of one another in one splice holder.
7.2.1 The tray organizer has 4 positions to
store splice protectors. Each position can hold
maximum 4 fusion splice protectors of type
SMOUV-1120-02 (length = 45 mm, installed
outer diameter is 2,4 mm) or
equivalent. Make sure the cable has been
stripped to a maximum length
of 1.1 m.
7.2.2 After each splice is made, the splice
should be stored as indicated on the drawing
(see 7.2.1.). First protector in position 1,
the second in position 2. Continue for other
fibers. Fiber n°5 will be in position 1 of next
location. Coil the excess length of fiber each
time you have positioned the splice protector.
7.1.7 Upon completion of splicing, install the
clear protective cover on the tray.
7.2 If a FOSC-A-TRAY-S16-1 is used.
Tray for up to 16 short fusion splice
protectors

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7.3.5 After cooling, the splice protector
should be stored in the splice holdder. The
ribbon slack should be coiled into the tray. To
minimize the torsion of the ribbon after coiling
it into the tray, it is recommended to precoil
the ribbon before splicing. Two complete turns
is the maximum.
7.3.6 If, due to torsion, the minimum bending
radius of 38 mm can not be maintained,
rotate the splice protector such that the torsed
length of the ribbon will be in the straight part
of the organizer tray.
7.3.7 Proceed as from 7.1.3.
7.3.1 The tray organiser has 4 locations in
which spliced ribbon fiber (max. 2 fibers
per ribbon) can be held. The base of the
ribbon closure has ribbon fiber guiding clips
which allow the ribbon to be directed to the
organizer tray without touching the brackets
of the strength member. Use the appropriate
splice protection for ribbon construction (length
= 40 mm) e.g. fiber protection sleeve FPS-5
Sumitomo, Fujikura FP-5 or equivalent. Make
sure the ribbon cable has been stripped over
a maximum length of 1.1 m. Guide the
ribbon fibers through the fiber guiding clips
and close the clips. Make sure the ribbons are
not squeezed off while closing the clips.
7.3.2 Group max. 6 ribbons per tray and
slide the transportation tube over the ribbons
(max. 3 ribbons/tube). Identify the group of
fibers per cable.
7.3.3 Carefully secure the transportation tube
to the splice tray and secure with two tie-
wraps per tray entrance. Temporarily store the
ribbons into the tray. Proceed for all groups
of ribbons.
7.3.4 Use appropriate fusion splice protector
and slide it over one ribbon fiber. Splice and
install splice protector according to the local
procedure.
7.3 If a FOSC-A-TRAY-4R4-1 is used.
Tray for up to 4 ribbons of 4 fibers

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8.1 If additional trays are to be used, align
the tray pins with the holes on base bracket.
Squeeze tray pins and slip tray into bracket.
9.1 Lock the two trays together with the tray
wedge.
9.2 Open and remove the desiccant bag
from its package and place the desiccant bag
on the upper tray. Secure the desiccant bag
onto the trays with tape.
9.3. Ensure seal areas and sealing ring are
clean and sealing ring is in place at the base.
Important.
Make sure the sealing ring is well
positioned.
8.3 Use tray wedge to keep the tray in
upward position.
8.2 Proceed for fiber splicing as described
from point 7. However, provide enough slack
on transportation tube such that no severe
bending or kinking of tube may occur during
hinging.
8 Tray
kit 9 Dome installation

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9.4 Place the dome carefully over the trays
onto the base. Put the clamp around the
base/dome interface. Close the clamp.
10.2 Remove carefully the dome avoiding
damaging the sealing ring and fiber
management.
10.3 Remove gently the sealing ring. Keep
the sealing ring and seal area of the closure
free of dirt (if needed rinse with clear water).
10.4 The dome may be reinstalled by
following the procedure as described in
section 9. Replace the 75 grams of desiccant.
The sealing ring has also to be replaced if
damaged. A new sealing ring and 75 gram
of desiccant can be ordered: FOSC-A/B-O-
RING-SEAL-KIT.
10.1 Remove the clamp.
10 Re-entry

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11.5 Install the screw and the washer into
the strength member fixation device. Slide the
cable strength member under the washer and
tighten the screw. Cut away the excess length
of the strength member.
11.6 Thoroughly clean port and cable
sheath with the cleaning tissue over a
distance of 100 mm from the edge of the
port.
11.2 Remove any dirt, mud or other
contaminants from the cable sheath for
approximately 2 meters with a clean cloth.
Take the cable seal sleeve from the kit FOSC-
A-CSEAL-1-NT and slide it over the cable. The
non-coated edge of the sleeve and the arrows
should be pointed to the base of the closure.
11.3 Prepare the cable as outlined in section
5 “Cable preparation”.
11.4 Slide the prepared cable through the
opened entry port and install the
transportation tubes described in
section 5.
11.1 Open the port for cable entry by cutting
the port at the ridge with a hacksaw. Deburr
the inner edge of the port opening with
abrasive strip.
11 Cable installation in
circular outlet

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11.10 Slide the cable seal over the port.
Shrink the cable sleeve on the base side with
the recommended hot air gun device. Use the
reflector to ensure heat distribution around the
outlet. Shrink sleeve until the green thermo-
indicating paint is converted to black.
Note: setting thermogun:
FACC-HEAT-GUN-220V in position 10.
Minimum hot air temperature should be
350°C.
11.11 Shrink down the end of the sleeve
on the cable side. Heat till the sleeve shrinks
down onto the cable and the green
thermo-indicating paint is converted to black.
A ring of red adhesive should be visible at the
cable on the end of the sleeve.
11.7 Abrade port and cable sheath
circumferentially on the cleaned area with the
abrasive strip. Remove any abraded material
with a clean cloth.
11.8 Place cable seal over the drop outlet of
FOSC base. When cable seal butts against
the base, mark the sleeve length on cable
sheath.
11.9 Match the blue line of the aluminium
cable protection foil with the marks on the
cables. Wrap the aluminium cable protection
foil around cable.

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12.1 For each added cable use a
FOSC-A-CSEAL-1-NT. Proceed for each cable
as outlined in section 11.
12.2 After completion of splicing
(section 7), re-install the dome and the sealing
ring.
11.12 Wait until the sleeve is cool to the
touch before moving the cables.
11.13 After completion of splicing
(section 7), re-install the dome and the sealing
ring (see section 9).
12 Additional cable installation
13.1 Short splices
(e.g. Raychem SMOUV 1120-02 and -03).
13 Other capabilities of
splice holder
14.1 Position the two dome mounting
brackets on the dome of
FOSC-A/B-POLE-MOUNT. Clamp the brackets
into the pole mounting brackets and secure it
with the locking pin.
14 Mounting kit
15.2 Insert the unused buffer tubes into the
loose tube storage sleeve. Use tie wraps to
secure the storage sleeve.
15 Loose tube storage sleeve
15.1 Detach the organizer tray from the
FOSC base by squeezing the tray pins and
slip the tray out of the bracket.

16.1 Slide the FOSC-A-BASKET onto the
tray support and secure with screw. Coil the
ribbon fiber or bear fiber (e.g. central core
cable) with the basket and secure.
16 Storage of ribbon or
bear fiber
17 Intertray jumpers
17.1 When it is necessary to splice fibers
that are placed on different splice organizer
trays an intertray jumper may be used to route
one or more fibers to the desired tray.
17.2 Secure one end of intertray
transportation tube to the splice tray and
secure with two tie-wraps.
17.3 Define the length of intertray jumper
tube and mark. Proceed in the same way as
per point 7.
17.4 Route the fibers in the jumper tube.
17.5 Carefully bend the intertray jumper
tube to the appropriate tray and secure to the
splice tray with two tie-wraps.
17.6 The fibers may now be spliced or
stored.
© 2017 CommScope, Inc. All rights reserved.
FOSC, SMOUV and all trademarks identified by ® or ™ are registered
trademarks or trademarks, respectively, of CommScope, Inc.
This document is for planning purposes only and is not intended to modify or
supplement any specifications or warranties relating to CommScope products
or services.
This product is covered by one ore more U.S. patents or their foreign
equivalents. For patents, see:
www.commscope.com/ProductPatent/ProductPatent.aspx.
To find out more about CommScope® products,
visit us on the web at www.commscope.com
For technical assistance, customer service, or to
report any missing/damaged parts, visit us at:
http://www.commscope.com/SupportCenter