Continental Girbau CG50-60 User manual

For replacement parts, contact the distributor from which the dryer
was purchased or
ContinentalGirbau,Inc.®
2500State Road44
Oshkosh WI 54904
Telephone:[phone] / Fax:[phone]
www.cont-girbau.com
010201JEV/calbert CGIPartNo.A113301
CG50-60
(Gas DSI/Electric/Steam)
Installation Manual
WARNING: Foryoursafetytheinformationin
thismanual mustbe followedto minimizethe
riskof fireor explosionor topreventproperty
damage,personalinjury ordeath.
— Donot storeoruse gasolineor otherflammable
vapors and liquids in the vicinity of this or any
otherappliance.
— WHATTODO IFYOU SMELLGAS:
• Donottry tolight anyappliance.
• Donottouch anyelectricalswitch;do not
useanyphoneinyourbuilding.
• Cleartheroom, buildingorareaof all
occupants.
• Immediatelycallyourgassupplierfroma
neighbor’sphone. Follow thegas supplier’s
instructions.
• Ifyoucannot reachyour gassupplier, call
thefiredepartment.
— Installationand servicemust beperformedby a
qualified installer, service agency or the gas
supplier.
AVERTISSEMENT: Assurez-vous de bien
suivrelesinstructionsdonnéesdanscettenotice
pourréduire auminimum lerisqued’incendie
ou d’explosion ou pour éviter tout dommage
matériel,touteblessure oula mort.
— Ne pas entreposer ni utiliser d’essence ni
d’autres vapeurs ou liquides inflammables à
proximité de cet appareil ou de tout autre
appareil.
— QUEFAIRESIVOUSSENTEZUNEODEUR
DEGAZ:
• Nepas tenterd’allumer d’appareils.
• Netouchez àaucun interrupteur. Nepas
vousservir destéléphonessetrouvant dans
lebâtiment.
• Évacuezlapièce, lebâtiment oulazone.
• Appelezimmédiatementvotrefournisseur
degazdepuisun voisin. Suivezles
instructionsdufournisseur.
• Sivousnepouvezrejoindre lefournisseur
degaz, appelezleservicedes incendies.
— L’installationetl’entretiendoiventêtreassuréspar
uninstallateurou unserviced’entretienqualifié
ouparle fournisseurdegaz.

Retain This Manual In ASafe Place For Future Reference
This product embodies advanced concepts in engineering, design, and safety. If this product is properly maintained, it will
provide many years of safe, efficient, and trouble free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with
the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
CG50-60
“IMPORTANTNOTETOPURCHASER”
Informationmustbeobtainedfromyourlocalgassupplierontheinstructions
tobe followedif theusersmells gas. Theseinstructionsmustbeposted ina
prominentlocationnearthedryer.
We have tried to make this manual as complete as possible and hope you will find it useful. Manufacturer reserves the right
to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change
or discontinue models.
Important
For your convenience, log the following information:
DATEOFPURCHASE ____________________________ MODELNO. __________________________________________
DISTRIBUTOR’SNAME ___________________________________________________________________________________
Serial Number(s) ________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
Replacement parts can be obtained from your distributor or Continental Girbau, Inc.®Please specify the dryer model
number and serial number in addition to thedescription and part number, so that your order is processed accurately and
promptly.
FORYOURSAFETY
Donot storeor usegasoline or
otherflammablevaporsand
liquidsinthevicinityofthisor
anyotherappliance.
POURVOTRE SÉCURITÉ
Nepas entreposerniutiliser d’essence
nid’autresvapeursouliquides
inflammablesàproximitédecet
appareilou detoutautre appareil.

IMPORTANT
YOUMUSTDISCONTINUEANDLOCKOUTTHEELECTRICSUPPLYANDTHEGAS
SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE
REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING,
ADJUSTING, INSTALLATION, OR TESTING OFANY EQUIPMENT PER OSHA
(OccupationalSafetyand HealthAdministration)STANDARDS.
CHILDRENSHOULDNOTBEALLOWEDTOPLAYONORNEARTHEDRYER(S).
WARNING
CHILDRENSHOULDBESUPERVISEDIFNEARDRYERSINOPERATION.
DRYERSSHOULDNEVERBELEFTUNATTENDEDWHILEINOPERATION.
CAUTION
FORYOURSAFETY
DONOTDRYMOPHEADSINTHEDRYER.
DONOTUSEDRYERINTHEPRESENCEOFDRYCLEANING FUMES.
WARNING
UNDER NO CIRCUMSTANCES should the dryer door switches, lint drawer switch,
or heat safety circuit ever be disabled.
“Caution: Label all wires prior to
disconnection when servicing controls. Wiring
errors can cause improper operation.”
«Attention: Lordesopérationsd’entretien
des commandes étiqueter tous fils avant
de les déconnecter. Toute erreur de
câblage peut étre une source de danger et
depanne.»

WARNING
The dryer must never be operated with any of the back guards, outer tops, or service
panelsremoved. PERSONALINJURYORFIRECOULDRESULT.
IMPORTANT
PLEASE OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or
specified in the installation manual included with the dryer.
Dryersmustnotbeinstalled or stored in an area where it willbe exposed to water or weather.
The wiring diagram for the dryer is located in the front electrical control box area.
DRYERMUSTNEVERBEOPERATEDWITHOUTTHELINTFILTER(SCREEN)IN
PLACE,EVENIFANEXTERNALLINTCOLLECTIONSYSTEMISUSED.
WARNING

Table of Contents
SECTION I
IMPORTANT INFORMATION ...............................................................................3
A. ReceivingandHandling ............................................................................................................... 3
B. SafetyPrecautions ...................................................................................................................... 4
SECTION II
SPECIFICATIONS/COMPONENT IDENTIFICATION.....................................6
A. Specifications ............................................................................................................................. 6
B. ComponentIdentification ............................................................................................................ 8
SECTION III
INSTALLATION PROCEDURES .........................................................................10
A. LocationRequirements ............................................................................................................. 10
B. Unpacking/SettingUp ............................................................................................................... 11
C. DryerEnclosureRequirements .................................................................................................. 12
D. FreshAirSupplyRequirements ................................................................................................. 13
E. ExhaustRequirements ............................................................................................................... 14
F. ElectricalInformation ................................................................................................................ 19
G. GasInformation ........................................................................................................................ 26
H. SteamInformation .................................................................................................................... 30
I. PreparationFor Operation/Start-Up ......................................................................................... 35
J. PreoperationalTests ................................................................................................................. 36
K. PreoperationalInstructions ........................................................................................................ 38
L. ShutdownInstructions............................................................................................................... 38
SECTION IV
SERVICE/PARTS INFORMATION ......................................................................39
A. Service ..................................................................................................................................... 39
B. Parts ........................................................................................................................................ 39
SECTION V
WARRANTY INFORMATION...............................................................................40
A. Warranty .................................................................................................................................. 40
B. ReturningWarrantyParts .......................................................................................................... 40

SECTION VI
ROUTINE MAINTENANCE ..................................................................................41
A. Cleaning ................................................................................................................................... 41
B. Adjustments ............................................................................................................................. 42
C. Lubrication ............................................................................................................................... 42
D. LintDrawerRemoval................................................................................................................ 43
SECTION VII
TROUBLESHOOTING ...........................................................................................44
MicroprocessorController(Computer) Models .............................................................................. 44
DualTimerModels ......................................................................................................................... 50
SECTION VIII
DATA LABEL INFORMATION .............................................................................54
A. DataLabel ............................................................................................................................... 54
SECTION IX
REVERSING TIMER SPIN/DWELL ADJUSTMENTS.....................................56
SECTION X
PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT
COMPONENTS........................................................................................................57
SECTION XI
BURNER AND BASKET (TUMBLER)/LINT CHAMBER
MANUAL RESET HI-LIMIT INSTRUCTIONS..................................................59
GasModelsOnly ........................................................................................................................... 59
ElectricorSteam Models................................................................................................................ 60

3
SECTIONI
IMPORTANTINFORMATION
A. RECEIVINGAND HANDLING
The dryer is shipped in a protective stretch wrap cover with protective cardboard corners and top cover (or
optional box) as a means of preventing damage in transit. Upon delivery, the dryer and/or packaging, and
wooden skid should be visually inspected for shipping damage. If any damage whatsoever is noticed, inspect
further before delivering carrier leaves.
Dryers damaged in shipment:
1. ALL dryers should be inspected upon receipt and before they are signed for.
2. If there is suspected damage or actual damage, the trucker’s receipt should be so noted.
3. If the dryer is damaged beyond repair, it should be refused. Those dryers, which were not damaged in a
damaged shipment, should be accepted, but the number received and the number refused must be noted
on the receipt.
4. If you determine that the dryer was damaged after the trucker has left your location, you should call the
delivering carrier’s freight terminal immediately and file a claim. The freight company considers this
concealed damage. This type of freight claim is very difficult to get paid and becomes extremely difficult
when more than a day or two passes after the freight was delivered. It is your responsibility to file freight
claims. Dryer/parts damaged in transit cannot be claimed under warranty.
5. Freight claims are the responsibility of the consignee, and ALL claims must be filed at the receiving end.
The manufacturer assumes no responsibility for freight claims or damages.
6. If you need assistance in handling the situation, please contact the Continental Girbau, Inc.®Traffic
Manager at [phone] Ext. 16.
IMPORTANT: Thedryer mustbetransported andhandledin anuprightposition atALLtimes.

4
B. SAFETY PRECAUTIONS
WARNING: Foryoursafety,the informationinthis manualmustbefollowedto minimizetherisk of
fireorexplosionor topreventproperty damage,personalinjury,or lossoflife.
WARNING: The dryermustnever beoperatedwith anyofthe backguards,outer tops,or
servicepanelsremoved. PERSONALINJURYOR FIRECOULD RESULT.
1. DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
2. Purchaser/user should consult the local gas supplier for proper instructions to be followed in the event the
user smells gas. The instructions should be posted in a prominent location.
3. WHAT TO DO IF YOU SMELL GAS...
a. DO NOT try to light any appliance.
b. DO NOT touch any electrical switch.
c. DO NOT use any phone in your building.
d. Clear the room, building, or area of ALLoccupants.
e. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
f. If you cannot reach your gas supplier, call the fire department.
4. Installation and service must be performed by a qualified installer, service agency, or gas supplier.
5. Dryer(s) must be exhausted to the outdoors.
6. Although the manufacturer produces a very versatile dryer, there are some articles that, due to fabric
composition or cleaning method, should not be dried in it.
WARNING: Dry onlywater washedfabrics. DO NOTdry articlesspotted orwashed indry
cleaningsolvents,acombustible detergent, or“all purpose”cleaner.
EXPLOSIONCOULDRESULT.
WARNING: DONOTdry ragsorarticles coatedorcontaminated withgasoline, kerosene,oil,paint,
orwax.
EXPLOSIONCOULDRESULT.
WARNING: DONOTdry mopheads. Contaminationby waxorflammable solventswillcreate a
firehazard.
WARNING: DO NOTuseheat fordrying articlesthatcontain plastic,foam,sponge rubber, or
similarlytexturedrubberlikematerials. Dryingina heatedbasket(tumbler)may damage
plasticsor rubberand maybea firehazard.

5
7. A program shouldbeestablished for the inspection and cleaning of lint in the burner area, exhaust ductwork,
and area around the back of the dryer. The frequency of inspection and cleaning can best be determined
from experience at each location.
WARNING: The collectionof lintinthe burnerareaandexhaust ductworkcancreatea potential
firehazard.
8. For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the
National Electrical Code ANSI/NFPA NO. 70-LATEST EDITION, or in Canada, the Canadian Electrical
Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION.
NOTE: Failureto dosowillVOIDTHEWARRANTY.
9. UNDER NO CIRCUMSTANCES should the dryer door switches, lint drawer switch, or heat safety
circuit ever be disabled.
WARNING: PERSONALINJURYORFIRE COULDRESULT.
10. This dryer is not to be used in the presence of dry cleaning solvents or fumes.
11. Remove articles from the dryer as soon as the drying cycle has been completed.
WARNING: Articlesleft inthedryerafterthe dryingandcoolingcycleshave beencompletedcan
createafire hazard.
12. READ AND FOLLOW ALL CAUTION AND DIRECTION LABELS ATTACHED TO THE
DRYER.
WARNING: YOUMUSTDISCONTINUEANDLOCKOUTTHE ELECTRICSUPPLY
ANDTHEGAS SUPPLYOR STEAMSUPPLYBEFOREANYCOVERSOR
GUARDSAREREMOVEDFROMTHE MACHINETOALLOWACCESS
FORCLEANING,ADJUSTING,INSTALLATION,ORTESTINGOFANY
EQUIPMENTPEROSHA(Occupational Safetyand HealthAdministration)
STANDARDS.
13. For safety, proper operation, and optimum performance, the dryer must not be operated with a load less
than 66% of its rated capacity.
14. DO NOT operate steam dryers with more than 125 PSI (8.6 bar) steam pressure. Excessive steam
pressure can damage steam coil and/or harm personnel.
15. Replace leaking flexible hoses or other steam fixtures immediately. DO NOT operate the dryer with
leaking flexible hoses. PERSONAL INJURY MAY RESULT.
16. The normal PH level for copper type steam coils must be maintained between a value of 8.5 to 9.5. For
steel type steam coils the PH level must be maintained between a value of 9.5 to 10.5. These limits are set
to limit the acid attack of the steam coils.
IMPORTANT: Coilfailureduetoimproper PHlevel willVOIDTHEWARRANTY.

6
SECTIONII
SPECIFICATIONS/COMPONENTIDENTIFICATION
A. SPECIFICATIONS
* CG50-60 1-phase (1ø) dryers use a 3/4 HP (0.56 kw) motor. CG50-60 3-phase (3ø) non-reversing dryers use a 1/2 HP (0.37
kw) motor. ALL CG50-60 reversing dryers are supplied with two (2) 3-phase (3ø) motors standard: a 1/2 HP(0.37 kw) blower
motor and a 1/2 HP (0.37 kw) drive motor.
** Ductwork size varies with installation conditions. Exhaust static pressure must be no less than 0 and must not exceed
0.3 inches (0.74 mb) water column (W.C.).
*** Size of piping to dryer varies with installation conditions. Contact factory for assistance.
**** Contact factory for electrical information not listed. 3-phase (3ø) figures shown are for 3-wire service.
***** Specify steam air-operated or electromechanical steam damper system when ordering. Air-operated steam damper must be
provided with a clean, dry, regulated 80 PSI +/- 10 PSI (5.51 bar +/- 0.69 bar) air supply.
NOTE: Themanufacturerreservestheright tomakechanges inspecificationsat anytimewithout
noticeorobligation.
STEAM***** GAS
ELECTRIC
Shaded areas are stated in metric equivalents
BASKET (TUMBLER) DIAMETER 32-3/4” 83.2 cm
BASKET (TUMBLER) DEPTH 37-1/2” 95.3 cm
BASKET (TUMBLER) MOTOR* 3/4 HP 0.56 kw
DOOR OPENING (DIAMETER) 21-1/2” 54.6 cm
BASKET (TUMBLER) VOLUME 18.3 cu.ft. 0.518 cu.m.
EXHAUST CONNECTION (DIAMETER)** 8” 20.32 cm
AIRFLOW 750 cfm 21.2 cmm
VOLTAGE AVAILABLE 120-460v 1, 3ø 3w, 4w 50/60 Hz
APPROX. NET WEIGHT 651 lbs 295.3 kg
APPROX. SHIPPING WEIGHT 700 lbs 317.5 kg
HEAT INPUT 150,000 btu/hr 37,800 kcal/hr
INLET PIPE CONNECTION*** 1/2” M.P.T.
OVEN SIZE
KW BTU/HR
60
H Z
KCAL/HR
50
H Z
24 81,900 20,640
30 102,400 25,800
APPLIED VOLTAGE/PHASE/APPROX. AMP DRAW****
KW 208/1Ø 240/1Ø 208/3Ø 240/3Ø 380/3Ø 416/3Ø 460/3Ø
60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 50/60 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz
24 ---- 69 -61 --- 35 32 -
30 ---- 86 -76 --- 44 40 -
VOLTAGE AVAILABLE 120-460v 1, 3ø 3w, 4w 50/60 Hz
APPROX. NET WEIGHT 683 lbs 309.8 kg
APPROX. SHIPPING WEIGHT 733 lbs 332.5 kg
COMPRESSED AIR VOLUME 0.75 cfh 0.02 cmh
COMPRESSED AIR CONNECTION 1/8” F.P.T.
STEAM CONSUMPTION
BOILER HP
NORMAL
LOAD
205 lbs/hr 92.98 kg/hr 6
OPERATING STEAM PRESSURE SUPPLY CONNECTION
*** RETURN CONNECTION ***
125 PSI max 8.6 bar 1” F.P.T. 1” F.P.T.