Continental Refrigerator JB320AS User manual

The F u t u r e in M ot i o n
Air-hydraulic Jacking Beam
U s e r Ma n u a l
JB320AS
JB326AS
325069 I ss 1
Registered no. 965702 England Phone + 44 (0) 121 326 1234 Fax [phone]
0825005-2306??

2
Fig.1
OK?
2000 kg
2600 kg
Fig.2 Fig.3
WARNINGS – Safe usage instructions

3
 Fig 5
6235325
6235330
Fig.4
Fig.5

4
Fig.6
1
2
Fig.7 Fig.8
12 mm
3
Fig.9
ASSEMBLY
*
*
*
*
*
Example

5
5
7
1
1
2
4
6
±
Fig.12 Fig.13
Fig.14 Fig.15
6235330
6235325 89
Fig.10 Fig.11

6
x 4 10
 Fig 6
11
Fig.16
12
Fig.17
Fig.18
13
Fig.19

7
JB320AS / JB326AS
WARNING -
SAFE USAGE INSTRUCTIONS
1. The jacking beam is only to be mounted on lifts
approved by the lift manufacturer for mounting
of jacking beams - be aware that not all lifts are
approved. Rated beam capacity must be max. 2/3 of
vehicle lift capacity.
2. Mount the jacking beam with adequate support arms
on horizontal, parallel and solid rails and secure it
against crashing before use. See g. 1-19.
3. Study, understand and follow all instructions before
installing, operating, servicing, or maintaining this
equipment.
4. Check before each lift, that the support arms are
correctly placed on rail of lift or pit edge.
5. This is a lifting device only. Do not move or transport
vehicle with jacking beam.
6. If screws or nuts for mounting support arms replaces,
ensure the new ones have a minimum quality of
10.9.
7. Always lower the jacking beam to the nearest safety
stop immediately - or use axle stands for support -
before working on vehicle.
8. Do not overload, for instance due to sudden external
load. Overload can cause damage or failure of jack.
9. Lift only on points as specied by automaker. During
lifting be attentive that the saddles cannot slide.
10.When lifting the complete vehicle by means of 2
jacking beams they shall be placed minimum 0,85 m
from each other.
11.Gravity of load must always be placed centrally.
When lifting by means of only one saddle always
place it in the centre of the jacking beam. Also, the 2
extension arms must only be used simultaneously.
12.The vehicle must be allowed to run freely during
lifting and lowering (without brakes and in neutral).
13.No person must remain in, on or under a vehicle
when lifted or supported only by the jacking beam.
14.The operator must observe, that the jacking beam
can be operated without any danger to himself and
others.
15.The jacking beam as well as the safety valve is not
to be altered.
16.Maximum air-pressure: 10 bar. Full capacity at 8,5
bar.
17.Failure to follow these warnings may result in loss
of load, damage to jack, and/or failure resulting in
personal injury or property damage.
Assembly
See g. 1-19 on previous pages.
Air supply through gland on the rear side, ¼” pipe
thread.
Please notice that an air connection set with hose guide,
wire and spiral hose is available – please refer to the
last section “Accessories” in this guide.
Use
Lifting: Turn left handle clockwise. Lower to the nearest
safety stop by turning left handle counter clockwise.
Lowering: Lift a little to allow release of safety stop.
Turn both handles counter clockwise. (release valve
to the left, release for safety stop to the right). Both
handles automatically return to neutral after releasing.
Noise emision: The A-weighted sound pressure level is
max. 85 dB(A).
Maintenance
Maintenance and repairs must always be carried out by
qualied personnel. The air-hydraulic pump needs oil for
lubrication of the mechanical parts. It is recommended
to install water separator/lter and oil lubricator close to
the jacking beam.
Daily: Check jacking beam and supports for damage -
and the correct placement of supports.
Monthly: Lubricate all moving parts with oil. Empty the
water separator and ll the oil lubricator.
Oil rell and check: Lift to maximum height without
load and remove ller plug (12). Correct oil-level is up to
the hole.
WARNING: Do not operate with the ller plug removed
(oil tank will be pressurized).
Oil quantity: 0,6 l.
Any good hydraulic oil with viscosity ISO VG 15 can be
used.
Never use brake uid!
Safety inspection
In accordance with national regulations - yet, at least
once a year - the following parts must be checked by
an expert: Supports and support arms (security against
crashing), abnormal wear and damages, weldings and
the hydraulic system for leaks. Furthermore that all
safety labels are legible.
Possible faults and how to overcome them
1. The jacking beam cannot lift to maximum height:
Rell the oil tank. (See “Maintenance”).
2. The jacking beam cannot lift enough: Check that
release handle is on “neutral” and can move freely.
Both release 6222600 (adjusted with nut 0262700)
and release arm 6222802 (adjusted with counternuts
2 x 0201600 on the pump’s release spindle) must be
loose to allow the release valve to close tightly. Also
check the air supply: minimum 8,5 bar and 500 l/min.
3. The jacking beam cannot lower to minimum position:
Check for damages; lubricate mechanical parts.
4. The jacking beam continues to lower after letting go
of the release handle: Ventilate the hydraulic cylinder
by screw (10).
WARNING: The jacking beam is not to be loaded.
Spare parts
Replace worn or broken parts with genuine jack
manufacturer supplied parts only. All major parts may
not be provided after discontinuation of a model.
Destruction
The oil must be drained o󰀨 and legally disposed of.

8
JB320AS
JB326AS

9
JB320AS JB326AS
Pos. Art. No. Art. No. Pcs. Description
62 200 50 62 360 50 Air-hydraulic jacking beam
1 01 000 00 01 000 00 1 O-ring
2 02 002 24 02 002 24 1 Fitting
3 02 004 28 02 004 28 4 Disc
4 02 010 07 02 010 07 2 Screw
5 02 204 00 02 204 00 2 Circlip
6 02 205 00 02 205 00 2 Circlip
7 02 206 00 02 206 00 6 Circlip
8 02 222 00 02 222 00 2 Circlip
9 02 405 00 02 405 00 1 Fitting
10 02 418 00 02 418 00 1 Hose union
11 02 421 00 02 421 00 2 Hose clamp
12 02 470 00 02 470 00 1 Plug
13 02 506 00 02 506 00 1 Fitting
14 02 511 00 02 511 00 1 Filter
15 02 512 00 02 512 00 1 Fitting
16 02 545 00 02 545 00 1 Fitting
17 02 546 00 02 546 00 1 Fitting
18 02 556 00 02 556 00 4 Bearing
19 02 558 00 02 558 00 1 Hydraulic hose
20 02 627 00 02 627 00 1 Nut
21 02 630 00 02 630 00 7 Screw
22 02 646 00 02 646 00 2 Screw
23 02 648 00 02 648 00 1 Cover button
24 02 649 00 02 649 00 3 Cover button
25 02 650 00 02 650 00 3 Cover button
26 02 705 00 02 705 00 2 Bearing
27 02 754 00 02 754 00 1 Spring
28 62 022 00 62 022 00 2 Extension, 45 mm
29 62 023 00 62 023 00 2 Extension, 90 mm
30 62 024 00 62 024 00 2 Saddle
31 62 172 00 62 172 00 2 Rubber saddle
32 62 201 00 62 201 00 1 Bottom frame
33 62 202 00 62 202 00 1 Scissor half with tank
34 62 202 07 62 202 07 2 PVC disc
35 62 203 00 62 203 00 2 Outer scissor arm
36 62 207 00 62 207 00 1 Safety stop
37 62 207 04 62 207 04 1 Distance bushing
38 62 210 00 62 210 00 2 Curve
39 62 211 00 62 211 00 2 Axle
40 62 212 00 62 212 00 1 Axle
41 62 213 00 62 213 00 1 Axle
42 62 215 00 62 215 00 1 Axle
43 62 216 00 62 216 00 4 Roller
44 62 217 00 62 217 00 2 Roller
45 62 218 00 62 218 00 2 Roller axle
46 62 219 00 62 219 00 2 Axle journal
47 62 220 00 62 220 00 1 Control panel
48 62 225 00 62 225 00 1 Guide block f. release
49 62 226 00 62 226 00 1 Release
50 62 228 02 62 228 02 1 Release lever
51 62 230 00 62 230 00 1 Top beam, complete
52 62 260 00 62 260 00 2 Base support arm
53 62 325 00 62 325 00 1 Air-line connection
54 90 794 12 90 794 12 1 Air hose
55 90 796 40 90 796 40 1 Air hose
56 90 796 55 90 796 55 1 Air hose
57 90 796 55 90 796 55 1 Air hose
58 90 880 47 90 880 47 1 Oil hose
59 91 200 30 91 200 36 1 Pump, cpl.
60 91 204 00 91 204 00 1 Oil tube
61 91 205 00 91 205 00 1 Gland
62 91 206 00 91 206 00 1 Filterhousing
63 91 207 00 91 207 00 1 Nut
64 91 230 00 91 230 00 1 Cylinder, cpl.

10
91 200 30
91 200 36
90 728 40
90 728 42

11
JB320AS JB326AS
Pos. Art. No. Art. No. Pcs. Description
91 200 30 91 200 36 Pump, complete
*1 01 000 00 01 000 00 1 O-ring
*2 01 007 00 01 007 00 1 O-ring
*3 01 039 00 01 039 00 1 O-ring
*4 01 057 00 01 057 00 1 O-ring
*5 01 245 00 01 245 00 1 Seal
*6 01 438 00 01 438 00 1 Seal
*7 01 628 00 01 629 00 1 Gasket
*8 01 630 00 01 631 00 1 Back-up ring
9 02 000 12 02 000 12 2 Spring
10 02 000 22 02 000 22 1 Screw
11 02 000 55 02 000 55 1 Fitting
12 02 008 64 02 008 64 1 Fitting
13 02 016 00 02 016 00 2 Nut
14 02 047 00 02 047 00 1 Spring
15 02 054 00 02 054 00 1 Spring
16 02 078 00 02 078 00 1 Spring
17 02 108 00 02 108 00 1 Disc
*18 02 132 01 02 132 01 1 AI disc
*19 02 164 00 02 164 00 2 Ball, Ø5
*20 02 183 00 02 183 00 2 Ball, Ø2.5
21 02 448 00 02 448 00 1 Plug
22 02 483 00 02 483 00 3 Plug
*23 02 511 00 02 511 00 1 Filter
24 02 821 00 02 821 00 1 Fitting
25 02 931 00 02 931 00 1 Circlip
26 44 015 00 44 015 00 1 Sound absorber
*27 90 667 00 90 667 00 1 Valve cartridge
28 90 674 00 90 674 00 1 Adjusting screw
*29 90 695 00 90 695 00 2 Valve cartridge
30 90 704 00 90 704 00 1 Distance bushing
31 90 707 12 90 707 10 1 Packing box
32 90 728 42 90 728 40 1 Air motor
*33 90 744 00 90 744 00 1 Valve cartridge
34 90 814 00 90 814 00 1 Sound abs. Case
35 91 056 20 91 056 20 1 Release spindle
36 91 057 10 91 057 10 1 Release guide
37 91 201 03 91 201 03 1 Pump block, cpl.
* 09 075 00 09 075 00 Repair kit
*indicate parts included in repair set. Please always state model and part number.Do always apply original spare parts.
All major parts may not be provided as spare parts after discontinuation of production of a model.
JB320AS JB326AS
Pos. Art. No. Art. No. Pcs. Description
90 728 42 90 728 40 Air motor, complete
1 02 347 00 02 347 00 1 Screw
2 90 267 03 90 267 02 1 Back-up ring
3 90 267 12 90 267 10 1 Pump piston
4 90 268 00 90 268 00 1 Air piston, cpl.
5 90 709 04 90 709 04 1 Air cylinder, cpl.

12
JB320AS JB326AS
62 230 00
JB320AS JB326AS
Pos. Art. No. Art. No. Pcs. Description
62 230 00 62 230 00 Top beam
1 02 102 00 02 102 00 4 Disc
2 02 308 00 02 308 00 4 Screw
3 62 204 00 62 204 00 1 Top beam
4 62 205 00 62 205 00 2 Outer arm
5 62 206 00 62 206 00 2 Middle arm
Pos. Art. No. Art. No. Pcs. Description
62 220 00 62 220 00 Control panel
1 02 095 00 02 095 00 1 Valve
2 02 099 00 02 099 00 6 Torx screw
3 02 101 00 02 101 00 3 Screw
4 02 324 00 02 324 00 2 Screw
5 02 493 00 02 493 00 2 Fitting
6 02 564 00 02 564 00 1 Sound absorber
7 62 016 00 62 016 00 2 Operating handle
8 62 221 00 62 221 00 1 Front panel
9 62 222 00 62 222 00 2 Flange bearing
10 62 223 00 62 223 00 1 Release axle
11 62 224 00 62 224 00 1 Release axle
12 62 229 00 62 229 00 1 Splice plate
13 90 624 00 90 624 00 1 Spring
62 220 00

13
91 230 00
JB320AS JB326AS
Pos. Art. No. Art. No. Pcs. Description
91 230 00 91 230 00 Cylinder, cpl
*1 01 020 00 01 020 00 1 O-ring
*2 01 029 00 01 029 00 1 O-ring
*3 01 155 00 01 155 00 1 Back-up ring
*4 01 255 00 01 255 00 1 Scraper
*5 01 438 00 01 438 00 1 Seal
6 02 004 40 02 004 40 1 Compression spring
*7 02 291 00 02 291 00 1 Ball, Ø3,5
*8 02 292 00 02 292 00 1 Ball, Ø6,5
*9 02 542 00 02 542 00 1 Circlip
*10 02 629 00 02 629 00 1 Pinol screw
11 02 633 00 02 633 00 1 Bushing
12 02 820 00 02 820 00 1 Fitting
13 90 817 00 90 817 00 1 Valve disc
14 91 231 00 91 231 00 1 Cylinder
15 91 232 10 91 232 10 1 Piston rod
* 09 044 00 09 044 00 Repair kit
*indicate parts included in repair set. Please always state model and part number.Do always apply original spare parts.
All major parts may not be provided as spare parts after discontinuation of production of a model.

14
HYDRAULIC CHART

15
02 989 00 1 40 mm
Rubber cushion
02 990 00 1 80 mm
Rubber cushion
62 172 00 1 Rubber saddle
36 014 00 1 Rubber saddle
62 143 00 1 Adjustable saddle
62 141 00 1 Extention
62 126 00 1 208 mm
Extension
62 125 00 1 130 mm
Extension
Pos. Art. no. Pcs. Description
ACCESSORIES
62 325 00 1 Air connection
62 237 00 Spindlebase, cpl.
1 36 014 00 1 Rubber saddle
2 62 141 00 1 Extention
3 62 143 00 1 Adj. saddle
4 62 236 00 1 Spindlebase

EU and UK Declaration of Conformity for Machinery
Directive 2006/42/EC
JB320AS, JB326AS
Air-hydraulic Jacking Beam,
are in conformity with the provisions of the Machinery Di-
rective (Directive 2006/42/EC, EN1494, and (The Supply of
Machinery (Safety) Regulations 2008 (UK only)).
Mr. Frederik Anker Christensen, Fanøvej 6, DK-8800 is au-
thorized to compile the technical le.
The Supply of Machinery (Safety) Regulations 2008
Frederik Anker Christensen
General Manager
Viborg 01.01.23
Continental Automotive Trading UK Ltd
36 Gravelly Industrial Park,
Birmingham,
B24 8TA
Tel: [phone]
Email: [email protected]
www.continental-aftermarket.com/gb-en
Legal notice
The information in this brochure contains only
general technical descriptions and
performance characteristics, the applicability
of wich can depend on further factors in case
of actual use. It is not meant or intended to be
a specic guarantee of a particular quality or
durability.
An obligation to provide the respective
characteristics shall only exist if expressly
agreed in the terms of contract. We reserve
the right to make changes in availability as
well as technical changes.
The F u t u r e in M ot i o n