Continental Refrigerator JB320HS User manual

Hand-hydraulic Jacking Beam
U s e r Ma n u a l
JB320HS
JB326HS
325067 I ss 1
Registered no. 965702 England Phone + 44 (0) 121 326 1234 Fax [phone]
The F u t u r e in M ot i o n
0825006-230503

2
Fig.1
WARNINGS – Safe usage instructions
OK?
2000 kg
2600 kg
Fig.2 Fig.3

3
 Fig 5
6235325
6235330
Fig.4
Fig.5

4
ASSEMBLY
Fig.6
*
*
*
*
*
Example
1
2
Fig.7 Fig.8
12 mm
3
Fig.9

5
5
7
1
1
2
4
6
±
Fig.12 Fig.13
Fig.14 Fig.15
6235330
6235325 89
Fig.10 Fig.11

6
x 4 10
 Fig 6
11
Fig.16
12
Fig.17
Fig.18
13
Fig.19

7
JB320HS / JB326HS
WARNING -
SAFE USAGE INSTRUCTIONS
1. The jacking beam is only to be mounted on lifts
approved by the lift manufacturer for mounting
of jacking beams - be aware that not all lifts are
approved. Rated beam capacity must be max. 2/3 of
vehicle lift capacity.
2. Mount the jacking beam with adequate support arms
on horizontal, parallel and solid rails and secure it
against crashing before use. See g. 1-19.
3. Study, understand and follow all instructions before
installing, operating, servicing, or maintaining this
equipment.
4. Check before each lift, that the support arms are
correctly placed on rail of lift or pit edge.
5. This is a lifting device only. Do not move or transport
vehicle with jacking beam.
6. Always lower the jacking beam to the nearest safety
stop immediately - or use axle stands for support -
before working on vehicle.
7. Do not overload, for instance due to sudden external
load. Overload can cause damage or failure of jack.
8. Lift only on points as specied by automaker. During
lifting be attentive that the saddles cannot slide.
9. When lifting the complete vehicle by means of 2
jacking beams they shall be placed minimum 0,85 m
from each other. Do not exceed vehicle lift capacity.
10.Gravity of load must always be placed centrally.
When lifting by means of only one saddle always
place it in the centre of the jacking beam. Also,the 2
extension arms must only be used simultaneously.
11.The vehicle must be allowed to run freely during
lifting and lowering (without brakes and in neutral).
12.No person must remain in, on or under a vehicle
when lifted or supported only by the jacking beam.
13.The operator must observe, that the jacking beam
can be operated without any danger to himself and
others.
14.The jacking beam as well as the safety valve is not
to be altered.
15.Failure to follow these warnings may result in loss
of load, damage to jack, and/or failure resulting in
personal injury or property damage.
Assembly
See g. 1-19 on previous pages.
Use
Lifting: Pump with the handle. Lower to the nearest
safety stop by turning left handle counter clockwise.
Lowering: Lift a little to allow release of safety stop.
Turn both handles counter clockwise (release valve
to the left, release for safety stop to the right). Both
handles automatically return to neutral after releasing.
Maintenance
Maintenance and repairs must always be carried out by
qualied personnel.
Daily: Check jacking beam and supports for damage -
and the correct placement of supports.
Monthly: Lubricate all moving parts with oil.
Oil rell and check: Lift to maximum height without
load and remove ller plug (12). Correct oil-level is up to
the lowest hole.
Oil quantity: 0,6 l.
Any good hydraulic oil with viscosity ISO VG 15 can be
used.
Never use brake uid.
Safety inspection
In accordance with national regulations - yet, at least
once a year - the following parts must be checked by an
expert: Supports and support arms (security against
crashing), abnormal wear and damages, weldings and
the hydraulic system for leaks. Furthermore that all
safety labels are legible.
Possible faults and how to overcome them
1. The jacking beam cannot lift to maximum height:
Rell the oil tank. (See “Maintenance”).
2. The jacking beam cannot lift enough: Check that
release handle is on “neutral” and can move freely.
Both release 6222600 (adjusted with nut 0262700)
and release arm 6222702 (adjusted with counternuts
2 x 0201600 on the pump’s release spindle) must be
loose to allow the release valve to close tightly.
3. The jacking beam cannot lower to minimum position:
Check for damages; lubricate mechanical parts.
4. The jacking beam continues to lower after letting
go of the release handle: Ventilate the hydraulic
cylinder by screw (10).
Warning: The jacking beam is not to be loaded.
Spare parts
Replace worn or broken parts with genuine jack
manufacturer supplied parts only. All major parts may
not be provided after discontinuation of a model.
Destruction
The oil must be drained o󰀨 and legally disposed of.

8
JB320HS
JB326HS

9
JB320HS JB326HS
Pos. Art. no. Art. no. Pcs. Description
62 250 00 62 365 00 Hand-hydraulic
jacking beam
1 02 003 00 02 003 00 1 Nut
2 02 004 28 02 004 28 4 Disc
3 02 010 07 02 010 07 2 Screw
4 02 204 00 02 204 00 2 Circlip
5 02 205 00 02 205 00 2 Circlip
6 02 206 00 02 206 00 6 Circlip
7 02 222 00 02 222 00 2 Circlip
8 02 318 00 02 318 00 1 Screw
9 02 350 00 02 350 00 3 Screw
10 02 418 00 02 418 00 1 Hose union
11 02 421 00 02 421 00 2 Hose clamp
12 02 470 00 02 470 00 2 Plug
13 02 543 00 02 543 00 1 Chain Link
14 02 547 00 02 547 00 1 PVC handle
15 02 556 00 02 556 00 4 Bearing
16 02 558 00 02 558 00 1 Hydraulic hose
17 02 627 00 02 627 00 1 Nut
18 02 630 00 02 630 00 7 Screw
19 02 646 00 02 646 00 4 Screw
20 02 649 00 02 649 00 3 Cover button
21 02 651 00 02 651 00 1 Cover button
22 02 705 00 02 705 00 2 Bearing
23 02 754 00 02 754 00 1 Spring
24 62 022 00 62 022 00 2 Extension, 45 mm
25 62 023 00 62 023 00 2 Extension, 90 mm
26 62 024 00 62 024 00 2 Saddle
27 62 172 00 62 172 00 2 Rubber saddle
28 62 201 00 62 201 00 1 Bottom frame
29 62 202 00 62 202 00 1 Scissor half with tank
30 62 202 07 62 202 07 2 PVC disc
31 62 203 00 62 203 00 2 Outer scissor arm
32 62 207 00 62 207 00 1 Safety stop
33 62 207 04 62 207 04 1 Distance bushing
34 62 210 00 62 210 00 2 Curve
35 62 211 00 62 211 00 2 Axle
36 62 212 00 62 212 00 1 Axle
37 62 213 00 62 213 00 1 Axle
38 62 215 00 62 215 00 1 Axle
39 62 216 00 62 216 00 4 Roller
40 62 217 00 62 217 00 2 Roller
41 62 218 00 62 218 00 2 Roller axle
42 62 219 00 62 219 00 2 Axle journal
43 62 225 00 62 225 00 1 Guide block f. release
44 62 226 00 62 226 00 1 Release
45 62 227 02 62 227 02 1 Release lever
46 62 230 00 62 230 00 1 Top beam
47 62 255 00 62 255 00 1 Control panel
48 62 260 00 62 260 00 2 Base support arm
49 90 880 47 90 880 47 1 Suction hose
50 91 204 00 91 204 00 1 Oil tube
51 91 205 00 91 205 00 1 Gland
52 91 225 00 91 225 00 1 Tipping Gear Bracket
53 91 230 00 91 230 00 1 Cylinder, cpl
54 91 238 00 91 238 00 1 Pump lever
55 91 238 04 91 238 04 1 Bearing bush
56 91 250 20 91 250 26 1 Pump, cpl

10
62 255 00
62 230 00
Pos. Art. No. Art. No. Pcs. Description
62 255 00 62 255 00 Control panel
1 02 099 00 02 099 00 6 Screw
2 02 324 00 02 324 00 2 Screw
3 02 755 00 02 755 00 2 Screw
4 62 016 00 62 016 00 2 Operating handle
5 62 221 00 62 221 00 1 Front panel
6 62 222 00 62 222 00 2 Flange bearing
7 62 223 00 62 223 00 1 Release axle
8 62 224 00 62 224 00 1 Release axle
9 62 229 00 62 229 00 1 Splice plate
10 62 256 00 62 256 00 1 Stop
11 90 624 00 90 624 00 1 Spring
JB320HS JB326HS
JB320HS JB326HS
Pos. Art. No. Art. No. Pcs. Description
62 230 00 62 230 00 Top beam
1 02 102 00 02 102 00 4 Disc
2 02 308 00 02 308 00 4 Screw
3 62 204 00 62 204 00 1 Top beam
4 62 205 00 62 205 00 2 Outer arm
5 62 206 00 62 206 00 2 Middle arm

11
91 250 20
91 250 26
JB320HS JB326HS
Pos. Art. No. Art. No. Pcs. Description
91 250 20 91 250 26 Pump, complete
*1 01 000 00 01 000 00 1 O-ring
*2 01 039 00 01 039 00 1 O-ring
*3 01 057 00 01 057 00 1 O-ring
*4 01 096 00 01 096 00 2 O-ring
5 02 000 13 02 000 13 2 Spring
6 02 000 22 02 000 22 1 Screw
7 02 008 64 02 008 64 1 Fitting
8 02 016 00 02 016 00 2 Nut
9 02 054 00 02 054 00 1 Spring
10 02 078 00 02 078 00 1 Spring
11 02 108 00 02 108 00 1 Disc
*12 02 127 01 02 127 01 1 Al Disc
*13 02 132 01 02 132 01 1 Al Disc
*14 02 164 00 02 164 00 2 Ball, Ø5
*15 02 183 00 02 183 00 2 Ball, Ø2,5
*16 02 511 00 02 511 00 1 Filter
17 02 584 00 02 584 00 2 Plug
18 02 820 00 02 820 00 1 Fitting
19 02 931 00 02 931 00 1 Circlip
*20 90 667 00 90 667 00 1 Valve cartridge 1/8”, Ø2
21 90 674 00 90 674 00 1 Adjusting screw
*22 90 695 00 90 695 00 2 Valve cartridge 1/8”, Ø3,5
*23 90 744 00 90 744 00 1 Valve cartridge 1/8”, Ø1,5
24 91 056 20 91 056 20 1 Release spindle
25 91 057 10 91 057 10 1 Release guide
26 91 226 03 91 226 03 1 Pump block
27 91 227 00 91 227 00 1 Packing box
*28 91 228 00 91 228 00 1 Pump piston, cpl
* 09 068 00 09 068 00 Repair kit
*indicate parts included in repair set. Please always state model and part number.Do always apply original spare parts.
All major parts may not be provided as spare parts after discontinuation of production of a model.

12
91 230 00

13
JB320HS JB326HS
Pos. Art. No. Art. No. Pcs. Description
91 230 00 91 230 00 Cylinder, cpl
*1 01 020 00 01 020 00 1 O-ring
*2 01 029 00 01 029 00 1 O-ring
*3 01 155 00 01 155 00 1 Back-up ring
*4 01 255 00 01 255 00 1 Scraper
*5 01 438 00 01 438 00 1 Seal
6 02 004 40 02 004 40 1 Compression spring
*7 02 291 00 02 291 00 1 Ball, Ø3,5
*8 02 292 00 02 292 00 1 Ball, Ø6,5
*9 02 542 00 02 542 00 1 Circlip
*10 02 629 00 02 629 00 1 Pinol screw
11 02 633 00 02 633 00 1 Bushing
12 02 820 00 02 820 00 1 Fitting
13 90 817 00 90 817 00 1 Valve disc
14 91 231 00 91 231 00 1 Cylinder
15 91 232 10 91 232 10 1 Piston rod
* 09 044 00 09 044 00 Repair kit
*indicate parts included in repair set. Please always state model and part number.Do always apply original spare parts.
All major parts may not be provided as spare parts after discontinuation of production of a model.

14
HYDRAULIC CHART

15
62 125 00 1 130 mm
Extension
62 126 00 1 208 mm
Extension
Pos. Art. no. Pcs. Description
02 989 00 1 40 mm
Rubber cushion
02 990 00 1 80 mm
Rubber cushion
62 237 00 Spindlebase, cpl.
1 36 014 00 1 Rubber saddle
2 62 141 00 1 Extention
3 62 143 00 1 Adj. saddle
4 62 236 00 1 Spindlebase
62 143 00 1 Adjustable saddle
36 014 00 1 Rubber saddle
62 141 00 1 Extention
62 172 00 1 Rubber saddle
ACCESSORIES

EU and UK Declaration of Conformity for Machinery
Directive 2006/42/EC
JB320HS, JB326HS
Hand-hydraulic Jacking Beam,
are in conformity with the provisions of the Machinery Di-
rective (Directive 2006/42/EC, EN1494, and (The Supply of
Machinery (Safety) Regulations 2008 (UK only)).
Mr. Frederik Anker Christensen, Fanøvej 6, DK-8800 is au-
thorized to compile the technical le.
The Supply of Machinery (Safety) Regulations 2008
Frederik Anker Christensen
General Manager
Viborg 01.01.23
Continental Automotive Trading UK Ltd
36 Gravelly Industrial Park,
Birmingham,
B24 8TA
Tel: [phone]
Email: [email protected]
www.continental-aftermarket.com/gb-en
Legal notice
The information in this brochure contains only
general technical descriptions and
performance characteristics, the applicability
of wich can depend on further factors in case
of actual use. It is not meant or intended to be
a specic guarantee of a particular quality or
durability.
An obligation to provide the respective
characteristics shall only exist if expressly
agreed in the terms of contract. We reserve
the right to make changes in availability as
well as technical changes.
The F u t u r e in M ot i o n