Contracor CAB-135ST User manual
CONTRACOR Art. 15105/15106
DEUTSCHENGLISH
CAB-110S/CAB-135S
Blast Cabinets
INSTRUCTIONS
Strahlkabinen
BEDIENUNGSANLEITUNG — Seite 35
ENGLISH
CONTRACOR®
2
Table of contents
1. Safety 3
2. Package and description 4
3. General information 8
4. Set-up, operation and shut-down 10
5. Maintenance 17
6. Troubleshooting 22
7. Replacement parts 26
ATTENTION!
READ AND FULLY UNDERSTAND THIS MANUAL BEFORE STARTING WORK.
THE FOLLOWING INFORMATION IS IMPORTANT FOR SAFETY AND HEALTH
OF OPERATOR AND PERSONNEL IN VICINITY.
ATTENTION!
BUYING THE MACHINE, PLEASE, REQUEST TO FILL IN THE GUARANTEE
CARD CORRECTLY!
FAILURE TO PRODUCE A FILLED-IN FORM WILL MAKE YOUR GUARANTEE
INVALID.
ENGLISH
CONTRACOR® 3
1. Safety
ATTENTION!
SAFETY MEASURES FOR BLAST CABINET OPERATION.
1. You must wear protective gloves during abrasive blasting.
2. Do not use worn or damaged equipment during operation.
3. Point the nozzle only at the area to be cleaned. Never point the nozzle
toward the cabinet windows.
4. Use only dry well-sieved abrasive materials, appropriate for abrasive
blasting operations.
5. Before starting of blast cabinet operation you must:
6. During blasting process all doors on the cabinet, reclaimer or dust col-
lector must be closed.
7. After blasting, before the doors are opened and exhauster is switched
off, use the blow nozzle to blow media from the blasted parts.
8. Do not open the doors or switch off exhauster before the cabinet is
clear of abrasive dust.
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2. Package and description
15 14
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11
6
5
4
3
1
2
Picture 1
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19 1820212223
24
25
26
27
29
30
31
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Picture 2
1
2
3
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5
8
9
11
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13
14
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19
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25
28
29
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CONTRACOR®
CAB-135S
2.1 Package
Table 2.1
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CONTRACOR®
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3. General information
3.1. General information.
3.2. Theory of operation.
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CONTRACOR® 9
23458 12
3
4
5
Table 3.1
3.4. Blast media.
Steel blast media:
Sand and Slag:
3.3 Air jet diameter and required compressed air volume.
ENGLISH
CONTRACOR®
ATTENTION!
Abrasive blasting with sands containing crystalline silica can cause seri-
ous or fatal respiratory disease.
Aluminum Oxide, Silicon Carbide, and Garnet:
Glass Beads:
3.5 Compressed air quality
4. Set-up, operation and shut-down
4.1. Installation and Set-up.
4.1.1 Location
4.1.2 Compressed air supply line
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CONTRACOR® 11
4.1.3 Grounding
4.1.4 Electrical power connection
ATTENTION!
blast cabinet. Hose disconnection while under pressure could cause seri-
ous injury.
ATTENTION!
to the national and local standards.
ATTENTION!
Do not look into the reclaimer exhauster outlet while the exhauster is
turning. Injury to the eye or face could occur from objects being ejected
from the exhauster.
4.1.5 Cabinet static pressure
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4.1.6 Foot pedal
4.2. Blasting operation
4.2.1 Media loading
4.2.2 Media unloading
4.2.3. Parts loading and unloading
Table 4.1
CAB-135P
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CONTRACOR® 13
ATTENTION!
Always close cabinet, reclaimer and dust collector doors before blasting.
Keep all doors closed during blasting.
Always wear blast gloves.
Avoid pointing the blast nozzle toward the view window.
Use the blow-off nozzle to blow media off parts before opening doors.
After blasting, keep doors closed and exhauster on until the cabinet is
clear of all airborne dust.
Stop blasting immediately if dust leaks are detected.
4.2.4. Blasting operation
ATTENTION!
Shut down the cabinet immediately if dust discharges from the collector.
Prolonged breathing of any dust could result in serious lung disease
or death. Short term ingestion of toxic dust such as lead, poses an
immediate danger to health. Toxicity and health risk vary with dust
generated by blasting. Identify all material being removed by blasting, and
obtain a material safety data sheet for the media.
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CONTRACOR®
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4.2.5. Stop blasting operation and shut-down.
4.3. Adjusting
4.3.1 Blasting pressure
4.3.2 Air jet adjustment
4.3.3 Media/Air Mixture
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CONTRACOR® 15
Picture 3
Adjusting Screw
holes fully open
holes fully closed
4.3.4 Reclaimer static pressure
ENGLISH
CONTRACOR®
ATTENTION!
Never attempt to override the interlock system.
Doing so could result in injury from unexpected blasting.
Interlock
switch
Cabinet door
Actuator
Picture 4
4.3.5 Cabinet static pressure
4.3.6 Door Interlocks
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CONTRACOR®
NOTE:
4.3.7 Pulse pressure
4.3.8 Timer
Pulse length
Time between pulses Picture 5
5. Maintenance
5.1. Preventive maintenance.
5.1.1 GX manual blast gun
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5.1.2 Dust container
5.1.3 Reclaimer debris screen
5.1.5 Media Hose
5.2 Service maintenance
5.2.1 Gloves
5.2.2 Nozzle
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CONTRACOR® 19
Picture 6
5.2.3 Disposable window replacement
5.2.4 Viewing window replacement
ATTENTION!
Do not use plate glass for replacement view windows. It could shatter on
impact and cause severe injury.
Use only original manufacturer approved laminated safety glass.
Picture 7
ENGLISH
CONTRACOR®
Picture 8
Picture 9
5.2.5 Window gasket replacement
This manual suits for next models
4
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