COOLIUS A10 User manual

Doc.No.: 22112 / V2017-7 Rev.07.01
Operating instructions
Service book
A10 / Y10

2COOLIUS A10 / Y10

3COOLIUS A10 / Y10
Contents
1 Flow diagram ..................................................................................................................................................................................4
1.1 Flow diagram - A10.................................................................................................................................................................4
1.1 Flow diagram - Y10.................................................................................................................................................................5
1.1 Flow diagram - SPARE PARTS LIST...............................................................................................................................6
2 Electric Diagram............................................................................................................................................................................8
2.1 Electric diagram - SPARE PARTS LIST..........................................................................................................................9
3 Machine .......................................................................................................................................................................................... 10
3.1 Machine - SPARE PARTS LIST.......................................................................................................................................11
3.2 Sensors - SPARE PARTS LIST....................................................................................................................................... 12
3.3 Manifold - SPARE PARTS LIST...................................................................................................................................... 13
3.4 Other parts - SPARE PARTS LIST................................................................................................................................. 14
4 Maintenance................................................................................................................................................................................. 15
4.1 Filter and vacuum pump oil replacement .................................................................................................................... 15
4.1.1 Replacingthelter........................................................................................................................................................ 15
4.1.2 Replacing the vacuum pump oil .............................................................................................................................. 16
4.2 Counter reset (UNLOCK CODE required) .................................................................................................................. 17
5 Calibration..................................................................................................................................................................................... 17
5.1 Refrigerant weight scale .................................................................................................................................................... 18
5.2 Pressure transducer............................................................................................................................................................ 19
6 Mainboard test ............................................................................................................................................................................ 20
6.1 Analysis of the displayed values..................................................................................................................................... 21
6.2 Output test............................................................................................................................................................................... 22
6.3 Phase / Neutral wires pinout ............................................................................................................................................ 23
7 Other passwords ....................................................................................................................................................................... 24
Service Passwords ................................................................................................................................................... 24
Service Report Passwords .................................................................................................................................... 24
Operator Code (OPC) Managing Password.................................................................................................... 24
8 Contact and support ................................................................................................................................................................ 25
8.1 Service Portal ....................................................................................................................................................................... 25

4COOLIUS A10 / Y10
1 Flow diagram
1.1 Flow diagram - A10
FLOW DIAGRAM A10 Rev02

5COOLIUS A10 / Y10
1.1 Flow diagram - Y10
FLOW DIAGRAM Y10 Rev02

6COOLIUS A10 / Y10
1.1 Flow diagram - SPARE PARTS LIST
N° DESCRIPTION CODE
01 SERVICE COUPLING HP (A10) 0605115006
SERVICE COUPLING HP (Y10) 0605512006
02 SERVICE COUPLING LP (A10) 0605115001
SERVICE COUPLING LP (Y10) 0605512001
03 HP GAUGE (A10 / Y10) 0710175085
04 LP GAUGE (A10 / Y10) 0710145085
05 3 m SERVICE HOSE HP (A10) 0603015030
3 m SERVICE HOSE HP (Y10) 0603019030
06 3 m SERVICE HOSE LP (A10) 0603010030
3 m SERVICE HOSE LP (Y10) 0603013030
07 COMPLETE MANIFOLD (A10) 0510003011
COMPLETE MANIFOLD (Y10) 0510005005
7a ELECTRIC VALVE GROUP “1A”
(LP / XP / RF / A1* / EO) 0500142050
7b ELECTRIC VALVE GROUP “1B”
(NO / UV / VP) 0500142075
08 ELECTRONIC PRESSURE TRANSDUCER 0712350007
09 CHECK VALVE - RECOVERY (G1/8 FF) 0501086062
10 VACUUM PUMP 100L 0417023122
12 CHARGE HOSE (A10) 0603055361
CHARGE HOSE 7/16 UNF(O-RING) (Y10) 0603400217
13 RECOVERY HOSE W/VALVE + ADD.CHECK VALVE (A10) 0613010401
RECOVERY HOSE 7/16 UNF(O-RING) (Y10) 0603400235
15 BY-PASS KIT (A10) 0612400070
BY-PASS KIT (Y10) 0612401055
20 COMPRESSOR 1/3 HP 0420190022
21 CAPILLARY 0602099575
23 OIL DISTILLER GROUP (A10) 0611013002
OIL DISTILLER GROUP (Y10) 0611013005
24 MAIN FILTER 0607350344
25 HIGH PRESSURE SWITCH 0703014019
26 COMPRESSOR FAN (D172 230V - LONG CABLE FAN) 0408172053
27 ELECTRIC VALVE GROUP “1A”
(LP / XP / RF / A1* / EO) 0500142050
28 COMPRESSOR COPPER PIPE 0602004101
29 CHECK VALVE - OIL DISTILLER (7/16UNF O-Ring M - G1/4 F) 0501071614
30 LIQUID RECEIVER 11L GROUP (A10) 0612010012
LIQUID RECEIVER 11L GROUP (Y10) 0612011005
31 HEAT BELT 0404550058
32 OVERPRESSURE VALVE 0503016045
33 SAFETY VALVE D7 0503144020
34 INTERNAL VESSEL ADAPTER GROUP (A10) 0612510009
INTERNAL VESSEL ADAPTER GROUP (Y10) 0612511003

7COOLIUS A10 / Y10
40 NEW OIL BOTTLE 250 ml (YELLOW PIPE) 0819015250
POE OIL BOTTLE 250 ml (GREEN PIPE) 0819015255
41 UV TRACER BOTTLE 100 ml 0819015100
42 USED OIL BOTTLE 250 ml 0819015259
(*) Applies to R1234yf models only (Y10)
N° DESCRIPTION CUTTING LENGTH** CODE
A RILSAN PIPE 2x4 RED*** 0,65 m 0107502004
B RILSAN PIPE 2x4 BLUE*** 0,65 m 0107402004
C PU PIPE 4x6 BLUE*** 0,38 m 0107844006
D PU PIPE 4x6 YELLOW*** 0,38 m 0107834006
E PU PIPE 6x8 BLUE*** 0,45 m 0107406008
F RILSAN PIPE 2x4 RED*** 0,15 m 0107502004
G RILSAN PIPE 4x6 NEUTRAL*** 0,35 m 0107004006
H CRISTAL PIPE 4x6 NEUTRAL*** 0,65 m 0107904006
I RILSAN PIPE 4x6 NEUTRAL*** 0,45 m 0107004006
J RILSAN PA11 SR HL PIPE 4x6 NEUTRAL*** 0,50 m 0107000164
K CRISTAL PIPE 4x6 NEUTRAL*** 0,50 m 0107904006
(**) Indicave length, check the length of the disassembled tube.
(***) Supplied by the meter, to be cut to the specied length.

8COOLIUS A10 / Y10
2 Electric Diagram
ELECTRIC DIAGRAM A10 / Y10 - 230V Rev01

9COOLIUS A10 / Y10
2.1 Electric diagram - SPARE PARTS LIST
N° DESCRIPTION CODE
01 MAIN SWITCH 0404230022
MAIN SWITCH (FIRST VERSION WITHOUT SCREWS) 0404230020
02 EMERGENCY SAFETY SWITCH (Y10 ONLY) 0414020005
03 MAIN FAN (D172 230V - SHORT CABLE FAN) 0408172050
04 COMPRESSOR FAN (D172 230V - LONG CABLE FAN) 0408172053
05 COMPRESSOR 1/3 HP 0420190022
06 VACUUM PUMP 100L 0417023122
07 HEAT BELT 0404550058
8a ELECTRIC VALVE GROUP “1A”
(LP / XP / RF / A1* / EO) 0500142050
PISTON FOR “1A” ELECTRIC VALVE
(LP / XP / RF / A1* / EO) 0500142150
8b ELECTRIC VALVE GROUP “1B”
(NO / UV / VP) 0500142075
PISTON FOR “1B” ELECTRIC VALVE
(NO / UV / VP) 0500142175
10 HIGH PRESSURE SWITCH 0703014019
(*) Applies to R1234yf models only (Y10)

10 COOLIUS A10 / Y10
3 Machine