Corbin Russwin Access 700 TCPAC1 Series User manual

700™TCPWI1
Installation Instructions
ML20700 TCPAC1 Series
Mortise Lockset FM324 09/09
Please read these instructions carefully to prevent missing important steps.
Please Note: Improper installations may result in damage to the lock and void the factory warranty.
Important: The accuracy of the door preparation is critical for proper functioning and security of this lock.
Misalignment can cause premature wear and a lessening of security.
For Technical Assistance call Corbin Russwin at 1-800-810-WIRE (9473)
Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
Attention Installer

ML20700 PWI Series Mortise Lock
2
Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
1) Warning
Table of Contents
1) Warning................................................................................2
2) General Description.............................................................3
3) Specifications / Features ....................................................3
4) Product Illustration .............................................................4
5) Installation Instructions......................................................5
6) Operational Check.............................................................18
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device
may not cause harmful interference, and (2) this device must accept any interference received, including interference that
may cause undesired operation.
Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part
15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a resi-
dential installation.
This equipment generates, uses and can radiate radio frequency energy and if not installed and used in accordance with
the instructions, may cause harmful interference to radio communications. However, there is no guarantee that the inter-
ference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television
reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
• Reorient or relocate the receiving antenna
• Increase the separation between the equipment and receiver
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected
• Consult the dealer or an experienced technician for help
The term “IC:” before the radio certification number only signifies that Industry Canada technical specifications were
met. This Class B digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations.
Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2)
this device must accept any interference received, including interference that may cause undesired operation.
Cet appareillage numérique de la classe B répond à toutes les exigences de l’interférence canadienne causant des
règlements d’équipement. L’opération est sujette aux deux conditions suivantes: (1) ce dispositif peut ne pas causer
l’interférence nocive, et (2) ce dispositif doit accepter n’importe quelle interférence reçue, y compris l’interférence qui
peut causer l’opération peu désirée.
Warning: Changes or modications to this unit not expressly approved by the party
responsible for compliance could void the user’s authority to operate the equipment.
!
To comply with “Fire Listed” doors, the batteries must be replaced with alkaline batteries only.
Observe precautions for handling electrostatic sensitive devices.
!

ML20700 PWI Series Mortise Lock
3
Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
Designed specifically for the campus market, the Corbin Russwin Access 700 TCPAC1 Series mortise lock
is a new breed of electronic lock, providing wireless online card/pin access control, as well as detailed audit
|capabilities. Using WiFi technology and coupled with PERSONA Campus™ software, the P2 online lock offers a
complete, integrated access control system.
The Passport 1000 P2 operates on six (6) “AA” alkaline batteries and may be used for both indoor and outdoor
applications. A weather-protective gasket is recommended for outdoor applications.
2) General Description
3) Specifications / Features
Hardware Specifications
• Latch – Stainless Steel (Easily eld reversible without disassembling lockbody)
• Deadbolt – Stainless Steel
• Door Thickness – 1-3/4” Standard; can be furnished for other door thicknesses upon request. Consult factory.
• Case – 12 gauge heavy duty wrought steel
• Outside lever controlled by keypad/magstripe card, or key retracts latch
• Inside lever retracts latch
• BHMA Grade 1; UL Fire Listed
• Card Coercivity: HiCo (400 Oersted) or LoCo (300 Oersted)
Electrical Specifications:
• 2400 users per door
• 2400 event transaction audit trail
• Multiple time zone and holiday access scheduling
• First-In unlock conguration, either by time or by valid time or by user (selectable)
• Input power: DC 9V, 1.5A (6 AA Alkaline Batteries or Electrical Power)
• Use existing magstripe ID cards (high or low coercivity)
• New key cards can invalidate and reactivate keycards/users – encoded quickly and easily through
the “Conference Guest Wizard”
• Assign pre-dened access patterns and access points as well as key card start and end times
(group or individually)

ML20700 PWI Series Mortise Lock
4
Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
4) Product Illustration
9
11
12
13
14
1
2
4
6
7
3
5
5
10
11
5
8
PWI
Inside
Outside
ITEM No. PART No. DESCRIPTION QTY
1 795F069 Light Pipe Lens 1
2 795F145 FIN Escutcheon, O/S, PWI With Keypad 1
2 795F135 FIN Escutcheon, O/S, PWI Without Keypad 1
3 795F059 Light Pipe 1
4 795F039 Keypad Assy 1
5 795F318 Screw #4-40x1/4 11
6 795F849 Swipe Reader 1
7 795F859 Onine Interface PCB 1
8 795F079 Online Harness 1
9 795F088 Mounting Plate 1
10 323F818 Screw, #8-32 x 2 4
11 743F768 Screw, #8 x 3/8 2
12 795F839 Electronics, Access 700PWI, 1
13 795F105 FIN Escutcheon, I/S 1
14 795F197 Screw, #8-32 x 1/2” Torx-Pin 2

ML20700 PWI Series Mortise Lock
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Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
1. Verify Hand and Bevel of door:
Illustrations shown are as viewed from the outside or secure side of opening.
5) Installation Instructions
2. Prep door according to door template T31076 : visit www.corbinrusswin.com.
Left Hand
Hinges Left.
Open Inward.
“LH”
Left Hand
Reverse Bevel
Hinges Left.
Open Outward
“LHRB”
Right Hand
Hinges Right.
Open Inward.
“RH”
Right Hand
Reverse Bevel
Hinges Right.
Open Outward
“RHRB”
Outside of Door Inside of Door
Through Bolt Holes
Backplate Mount Holes
Controller Cutout
Trim Lever Hole
Lever Handle Holes
Through Bolt Holes
Controller Cutout
Cylinder Hole
Lever Handle Holes
Mortise
Pocket

ML20700 PWI Series Mortise Lock
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Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
5) Installation Instructions (Continued)
3. Handing of Lock Body:
If necessary re-hand latch and move RED locking screw to side of lockbody to side of lock
body to be locked:
a. Push in latch while gently pushing on catch plate with screwdriver (Fig. 3a).
b. Release latch and remove from lock body.
c. Turn over latch and re-install in lock body; Be sure anti-friction latch tail hooks into front (Fig. 3c).
d. Hold screwdriver behind tail socket while pushing in latch. Push latch until ‘click’ is heard (Fig. 3b).
Note: Pull on latch to make sure it is secure.
e. Rotate lock front to match bevel of door by inserting screwdriver into lock mounting holes
and twisting (Fig. 3d).
Fig. 3a Fig. 3b
Move the RED-HEADED screw to
the Locking Side of the door
Fig. 3c
Anti-friction Latch Tail
Fig. 3d
Lock Front

ML20700 PWI Series Mortise Lock
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Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
5) Installation Instructions (Continued)
4. Install Lock Body into Door:
a. Feed wires through hole on INSIDE of door while installing lock body (Fig. 4a).
b. Pull wires through hole while inserting lockbody (Fig. 4b).
DO NOT push wires back into cylinder hole.
IMPORTANT: Door must remain open during installation. Use door stop.
c. Install, but do not tighten two #12 x 1” combination screws through lock body (Fig. 4b).
(2) #12 Comination Screws
Inside Face of Door
Fig. 4a
Fig. 4b

ML20700 PWI Series Mortise Lock
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Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
5) Installation Instructions (Continued)
5. Install Standard Lever Trim Instructions:
Step 2 Step 3
Step 1a Step 1b
Inside Face of Door Outside Face of Door
Outsode Face of Door
Outsdide Adapter Plate
Inside Face of Door

ML20700 PWI Series Mortise Lock
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Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
5) Installation Instructions (Continued)
Inside Face of Door
Step 4A
Step 5 - Align adjustment bolt with threaded hole in lever
Adjustment bolt needs
to be threaded in farther.
Adjustment bolt needs
to be unthreaded.
Adjustment bolt
fully aligned.
Notes:
• Unthread Adjustment Bolt approximately four turns
for a good starting point (After being fully tightened)
• Make sure O/S lever is fully inserted into adapter
plate before aligning adjustment bolt.
Step 6
STANDARD MUSÉO
Use Correct Spindle Orientation
Good Bad
Lever
5. Install Standard Lever Trim Instructions (continued):
Step 4B
Inside Face of Door

ML20700 PWI Series Mortise Lock
10
Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
Step 1
Step 2
Inside Face of Door
Outside Face of Door
Thread hub into
lever using spindle
until snug
Unthread hub 1/2
turn then push
spindle into lever
6. Install Lever Trim:
5) Installation Instructions (Continued)

ML20700 PWI Series Mortise Lock
11
Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
5) Installation Instructions (Continued)
STANDARD MUSÉO
Lever
Use the Correct Spindle Orientation
Bad Good
Lever
Step 3
6. Install Trim (continued):
Inside Face of Door
Set screw in hub faces
away from door edge
Step 4

ML20700 PWI Series Mortise Lock
12
Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
Outside Face of Door
7/64" Allen Wrench
Key and cylinder
must be rotated.
Incorrect Correct
Step 1
14b. Install Trim:
5) Installation Instructions (Continued)
Step 2
Step 3
7. Install Cylinder and Scalp:

ML20700 PWI Series Mortise Lock
13
Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
Step 1
8. Install Turn Piece:
5) Installation Instructions (Continued)
Step 2
Step 3

ML20700 PWI Series Mortise Lock
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Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
Fig. 9a
(2) #8 Surface Mount Screws
Required for Fire Rated Doors
Access Gasket
Outside Access Trim
Fig. 9b
(4) #8-32
Machine Scews
Outside Face of Door
9. Install (optional) Weatherseal Gasket:
For non-fire rated door applications, an optional gasket may be
used as a weatherseal between the escutcheon and the
outside door surface.
Peel off the adhesive backing on the gasket and
install the gasket along the edge of the outside
escutcheon assembly (Fig. 9a).
10. Install Inside Mounting Plate:
Install face plate using four
#8-32 machine screws.
IMPORTANT: For fire rated doors,
also use two #8 surface
mount screws.
Fig. 10a

ML20700 PWI Series Mortise Lock
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Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
11. Install Outside Escutcheon Assembly and Mounting Plate:
a. Feed the wires from the outside escutcheon assembly through the opening in the door.
Note: Position ferrite bead from lock body under mounting plate (Fig. 11c).
b. Position and hold the outside escutcheon assembly while securing the mounting plate
to the inside of the door with the hardware provided.
c. Correctly position the lock body harness and the ground wire.
IMPORTANT - Required for fire rated doors: Surface mount screws
required for fire rated doors (Fig. 11b).
IMPORTANT: Door must remain open during installation. Use door stop.
Position ferrite bead
from lock body
under mounting plate.
Fig. 11c
Mounting Plate
Cables
Mounting Plate
(4) #8 32 X 1-7/8” Flat
Head Machine Screws
Position Ground
Ring Terminal to
bottom right screw
Fig. 11a
Fig. 11b
(2) #8 3/8" Flat Head
Wood Screws or
(2) #8 3/8" Flat Head
Machine Screws
Required for Fire Rate Doors
Inside Face of Door
Outside
Access
Trim
Lock Body Cable
Position Ground
Ring Terminal upright;
then tighten.
Keypad Harness
Keypad Harness
Lock Body Cable

ML20700 PWI Series Mortise Lock
16
Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
5) Installation Instructions (Continued)
13. Attach Connectors:
Secure the following connectors to the circuit board as shown (Fig. 13a and 13b Detail).
a. Secure the mortise lock body assembly connector (10-pin).
b. Secure the mortise keypad/card reader connector (14-pin).
Note: Connectors go on only one way. Do not force and do not offset connector.
Be sure they are seated (completely flush).
IMPORTANT: Door must remain open duing installation. Use door stop.
Fig. 13b Detail
From
Outside
Trim
From
Lockbody
Detail 12b
Fig. 13a
Fig. 12a
12. Install Electronics Module:
a. Insert the single tab on the electronics module into the single tab at the bottom of the mounting plate.
b. Tilt the module upward and secure the top two tabs into the mounting plate (Fig. 10a).

ML20700 PWI Series Mortise Lock
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Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
5) Installation Instructions (Continued)
14. Battery/ Battery Pack Installation:
a. Place (6) “AA” batteries into the compartment being careful to align polarity (- & +) according to case
markings (Fig. 13a).
b. Insert battery pack and click into place, making sure polarity terminals on the battery pack are oriented
upward (Fig. 13b).
Fig. 14a Fig. 14b
15. Install Inside Escutcheon:
Install escutcheon using two #8-32 T20 Security Torx Screws.
Be careful not to pinch wires under escutcheon.
Fig. 15a

Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
700™TCPWI1
6) Operational Check
IMPORTANT: Be sure to test functions prior to closing door.
In all cases, perform the following checks:
1. Ensure that inside lever retracts latch (and deadbolt for deadbolt functions).
• For devices with cylinders, the following checks apply:
Insert key into cylinder and rotate:
a. There should be no friction against lock case, wire harness, or any other
obstructions. If harness friction exists, refer to the section on Installation
of Inside Components.
b. The key should retract the latch and the key should rotate freely.
c. The key should extend and retract the latchbolt.
• For units without a keypad, the following checks apply:
Insert test card marked NO PIN and retract:
a. Ensure lockset displays a green flash (and no other lights).
b. Ensure outside lever retracts latch, the door opens, and that there is
no binding against lock case, wire harness or other obstructions.
• For units with a keypad, the following checks ply:
Insert test card marked PIN 1234 and retract:
a. Ensure lockset displays solid yellow light.
b. Type 1, 2, 3, 4 on keypad.
c. Ensure outside lever retracts latch, the door opens, and that there is
no binding against lock case, wire harness or other obstructions.
d. Test again with card marked PIN 5678.
e. Test again with card marked PIN 9090.
2. Any rapid yellow or rapid red flashing lights indicate a low power condition.
Check the battery voltage at the top of the battery pack to check for the required 9V.
If the voltage is correct, inspect the wiring for a possible short.
3. When you have completed the tests, close the door, ensuring latchbolt and deadbolt
fully extend into strike plate without binding.