Corbin Russwin CL3800 Series User manual

5
6
7
IMPORTANT: The accuracy of the door preparation is critical for the proper functioning and security of this lever
handle lock. Misalignment can cause premature wear and a lessening of security.
(4)
Attention Installer
Please read these instructions carefully to prevent
missing important steps.
Please note: Improper installation may result in
damage to the lock and void the factory warranty.
Installation Instructions
Grade 2 Key-In-Lever
Cylindrical Lockset
CL3800 Series
(1)
Lever Release
PATENTED LEVER DESIGN
PAT E N T N O .
4920773
TEST OPERATION: Rotate levers to see that latchbolt moves freely.
DO NOT FORCE.
If lockset does not operate properly, remove lockset from door and check door preparation.
*Standard Installation for 1-3/4” doors.
See page 2 to adjust for other door thicknesses.
FM 249 12/06 617417644
In U.S.: Corbin Russwin, Inc.
225 Episcopal Road
Berlin, CT 06037-4004
www.corbin-russwin.com
Technical Product Support:
Phone: [phone]
Fax: [phone]
In Canada: Assa Abloy DSS Canada
160 Four Valley Drive
Vaughun, ONT L4K 4TG
www.yalecorbin.on.ca
LEVER STYLE REMOVAL INSTALL
Push / Turn Button
Hold in button,
push release tool into
release hole,
remove lever
Push button in,
slide lever on.
Make sure lever
will not pull off
Plain Lever
Push release tool
into release hole,
remove lever
Slide lever over
lever catch.
Make sure lever
will not pull off
Cylinder Lever Rotate key 45° clockwise
(from shed position),
Push in release tool into
release hole, remove lever
Insert key and rotate
45° (from shed
position), slide lever
on.
Make sure lever
will not pull off
Interchangeable Core Lever
Remove cylinder and
tailpiece, (see page 3)
Use flat blade screwdriver
to pull back lever catch,
remove lever
Slide lever over
lever catch
Make sure lever
will not pull off
Lever Removal and Installation
LEVER CATCH
(Move in direction of arrow)
LEVER
ROSE
45°
FRONT VIEW
OF TURNPIECE
45°
#8-32 SELF
TAPPING SCREWS
For CL3880 & CL3881 Function Only.
Optional Installations
For CL3890 & CL3891 Function Only.
RELEASE
TOOL
RELEASE
TOOL
RELEASE
TOOL C
A
B
AInstall Latchbolt 12
BInstall Lockbody 3
CInstall Inside Trim
4567
BHMA
CERTIFIED

A. Install Tailpiece
To Install Interchangeable Core
(With lever already installed on lock)
Tailpiece
Other product brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference only.
(2)
Mark door
Locate and mark horizontal center line at desired height above
floor. Fold template over edge of door, centering on horizontal
line. Mark centers of holes at proper backset. Mark both sides
of the door.
Note:
Be sure to verify backset before marking & drilling door.
Drill door
A. 2-1/8” (54mm) hole thru door. Cut ANSI tab notches
as shown on template (except CL3850 and CL3870).
B. Drill 1” (25mm) hole in edge of door. Cut out for
latch front 5/32” (4mm) deep. 1-1/8” (29mm) wide
x 2-1/4” (57mm) high. Check latch unit for proper
width front and square or round corners
(except CL3850 and CL3870).
C. Drill two (2) 11/32” (8mm) Dia. holes through door
for all functions.
Caution:
To avoid splintering wood doors, drill holes from both sides.
Door & Frame Preparation Adjust Lock for Door Thickness
Adjust lock to door thickness if other than 1-3/4”
(44mm) doors*.(Lock pre-set from factory for 1-3/4” door).
A. Remove outside lever (see page 4)
B. Slide off outside cassette assembly.
C. Rotate rose liner to adjust lock to fit door thickness, so
that the distance (Dim. “A”) from the inside of the liner to
the centerline of the retractor is one half of the thickness
of the door (see chart and use door marker).
D. Re-assemble outside cassette assembly onto chassis
assembly (except CL3880 and CL3881 functions).
*Note: For doors more than 2”, verify
lock package is labeled with “D214” option.
Door
Thickness* “A”
1-3/8” (35)
1-3/4” (44)
2” (50)
2-1/4” (57)
11/16” (17)
7/8” (22)
1” (25)
1-1/8” (29)
C. Insert core into lever and return
key to its original horizontal
position locking core in place.
See Figure 3.
D. Withdraw key.
Test lockset for
correct function
with operating key.
E. Control key has no
further use in lockset
installation and must
be safeguarded for
return to Security personnel
when installation is complete.
A. Insert key marked
CONTROL and turn
clockwise approximately
15 degrees. See Figure 4.
B. Pull core and tailpiece
completely out of lever.
Cylinder Installation
Make sure lock is unlocked.
A. Make sure cylinder tailpiece is aligned in same direction as
cylinder bible. Slide cylinder all the way into lever.
•For 6-pin cylinder: Fold retainer at hinge and press fit
retainer halves together as shown.
•For 7-pin cylinder: Break retainer at hinge and discard
spacer section. Also remove black cylinder spacer from
inside of chassis rollback for clearance.
7/8"
(22) 11/16"
(17)
Standard Cylinder Tailpieces
6 PIN 7 PIN
ACTUAL
SIZE
SHOWN
Tailpiece
Corbin Russwin
Core
Security Disc
B. Insert key marked
CONTROL and turn
clockwise approximately
15 degrees.
See Figure 2.
Schlage®Core
Tailpiece
Set for
Primus
Tailpiece set
for all Schlage
cores except
Primus
Corbin Russwin conversion kit for Schlage®
cylinders with CL3800 lockset.
1. Remove threaded collar and Schlage®tailpiece.
2. Install CL3800 tailpiece
with threaded collar.
(adjust collar for proper
end play of plug.)
Figure 4
Figure 2
Figure 3
To Remove Interchangeable Core
Install Standard Cylinder
Install Strike
Screw
Length
1-1/2” (38)
2” (50)
2-1/4” (57)
2-1/4” (57)
Outside
Rose Liner
Chassis
Assembly
Outside
Cassette
Assembly Lever
Catch
CORRECT WRONG
Cam
Lever Catch
6
3
9
12
6
3
9
12
CL3855 Classroom Function Timing
Before installing cylinder:
• Turn Cam so points are up and down, 6 o’clock and 12 o’clock
(See Below)
(Use door template to set Dim. “A”)
After installing
cylinder, test
operation:
• Key should rotate
180° both ways
• If cylinder rotates 360°,
remove cylinder and check cam orientation.

A. Install Tailpiece
To Install Interchangeable Core
(With lever already installed on lock)
Tailpiece
Other product brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference only.
(2)
Mark door
Locate and mark horizontal center line at desired height above
floor. Fold template over edge of door, centering on horizontal
line. Mark centers of holes at proper backset. Mark both sides
of the door.
Note:
Be sure to verify backset before marking & drilling door.
Drill door
A. 2-1/8” (54mm) hole thru door. Cut ANSI tab notches
as shown on template (except CL3850 and CL3870).
B. Drill 1” (25mm) hole in edge of door. Cut out for
latch front 5/32” (4mm) deep. 1-1/8” (29mm) wide
x 2-1/4” (57mm) high. Check latch unit for proper
width front and square or round corners
(except CL3850 and CL3870).
C. Drill two (2) 11/32” (8mm) Dia. holes through door
for all functions.
Caution:
To avoid splintering wood doors, drill holes from both sides.
Door & Frame Preparation Adjust Lock for Door Thickness
Adjust lock to door thickness if other than 1-3/4”
(44mm) doors*.(Lock pre-set from factory for 1-3/4” door).
A. Remove outside lever (see page 4)
B. Slide off outside cassette assembly.
C. Rotate rose liner to adjust lock to fit door thickness, so
that the distance (Dim. “A”) from the inside of the liner to
the centerline of the retractor is one half of the thickness
of the door (see chart and use door marker).
D. Re-assemble outside cassette assembly onto chassis
assembly (except CL3880 and CL3881 functions).
*Note: For doors more than 2”, verify
lock package is labeled with “D214” option.
Door
Thickness* “A”
1-3/8” (35)
1-3/4” (44)
2” (50)
2-1/4” (57)
11/16” (17)
7/8” (22)
1” (25)
1-1/8” (29)
C. Insert core into lever and return
key to its original horizontal
position locking core in place.
See Figure 3.
D. Withdraw key.
Test lockset for
correct function
with operating key.
E. Control key has no
further use in lockset
installation and must
be safeguarded for
return to Security personnel
when installation is complete.
A. Insert key marked
CONTROL and turn
clockwise approximately
15 degrees. See Figure 4.
B. Pull core and tailpiece
completely out of lever.
Cylinder Installation
Make sure lock is unlocked.
A. Make sure cylinder tailpiece is aligned in same direction as
cylinder bible. Slide cylinder all the way into lever.
•For 6-pin cylinder: Fold retainer at hinge and press fit
retainer halves together as shown.
•For 7-pin cylinder: Break retainer at hinge and discard
spacer section. Also remove black cylinder spacer from
inside of chassis rollback for clearance.
7/8"
(22) 11/16"
(17)
Standard Cylinder Tailpieces
6 PIN 7 PIN
ACTUAL
SIZE
SHOWN
Tailpiece
Corbin Russwin
Core
Security Disc
B. Insert key marked
CONTROL and turn
clockwise approximately
15 degrees.
See Figure 2.
Schlage®Core
Tailpiece
Set for
Primus
Tailpiece set
for all Schlage
cores except
Primus
Corbin Russwin conversion kit for Schlage®
cylinders with CL3800 lockset.
1. Remove threaded collar and Schlage®tailpiece.
2. Install CL3800 tailpiece
with threaded collar.
(adjust collar for proper
end play of plug.)
Figure 4
Figure 2
Figure 3
To Remove Interchangeable Core
Install Standard Cylinder
Install Strike
Screw
Length
1-1/2” (38)
2” (50)
2-1/4” (57)
2-1/4” (57)
Outside
Rose Liner
Chassis
Assembly
Outside
Cassette
Assembly Lever
Catch
CORRECT WRONG
Cam
Lever Catch
6
3
9
12
6
3
9
12
CL3855 Classroom Function Timing
Before installing cylinder:
• Turn Cam so points are up and down, 6 o’clock and 12 o’clock
(See Below)
(Use door template to set Dim. “A”)
After installing
cylinder, test
operation:
• Key should rotate
180° both ways
• If cylinder rotates 360°,
remove cylinder and check cam orientation.

5
6
7
IMPORTANT: The accuracy of the door preparation is critical for the proper functioning and security of this lever
handle lock. Misalignment can cause premature wear and a lessening of security.
(4)
Attention Installer
Please read these instructions carefully to prevent
missing important steps.
Please note: Improper installation may result in
damage to the lock and void the factory warranty.
Installation Instructions
Grade 2 Key-In-Lever
Cylindrical Lockset
CL3800 Series
(1)
Lever Release
PATENTED LEVER DESIGN
PAT E N T N O .
4920773
TEST OPERATION: Rotate levers to see that latchbolt moves freely.
DO NOT FORCE.
If lockset does not operate properly, remove lockset from door and check door preparation.
*Standard Installation for 1-3/4” doors.
See page 2 to adjust for other door thicknesses.
FM 249 12/06 617417644
In U.S.: Corbin Russwin, Inc.
225 Episcopal Road
Berlin, CT 06037-4004
www.corbin-russwin.com
Technical Product Support:
Phone: [phone]
Fax: [phone]
In Canada: Assa Abloy DSS Canada
160 Four Valley Drive
Vaughun, ONT L4K 4TG
www.yalecorbin.on.ca
LEVER STYLE REMOVAL INSTALL
Push / Turn Button
Hold in button,
push release tool into
release hole,
remove lever
Push button in,
slide lever on.
Make sure lever
will not pull off
Plain Lever
Push release tool
into release hole,
remove lever
Slide lever over
lever catch.
Make sure lever
will not pull off
Cylinder Lever Rotate key 45° clockwise
(from shed position),
Push in release tool into
release hole, remove lever
Insert key and rotate
45° (from shed
position), slide lever
on.
Make sure lever
will not pull off
Interchangeable Core Lever
Remove cylinder and
tailpiece, (see page 3)
Use flat blade screwdriver
to pull back lever catch,
remove lever
Slide lever over
lever catch
Make sure lever
will not pull off
Lever Removal and Installation
LEVER CATCH
(Move in direction of arrow)
LEVER
ROSE
45°
FRONT VIEW
OF TURNPIECE
45°
#8-32 SELF
TAPPING SCREWS
For CL3880 & CL3881 Function Only.
Optional Installations
For CL3890 & CL3891 Function Only.
RELEASE
TOOL
RELEASE
TOOL
RELEASE
TOOL C
A
B
AInstall Latchbolt 12
BInstall Lockbody 3
CInstall Inside Trim
4567
BHMA
CERTIFIED