Corbin Russwin Access 800 User manual

Installation Instructions
for 9800 TCAC2 Series Trim by ED5200 (S) (A)
and 9M800 TCAC2 Series Trim by ED5600 (A) with
Rim, SecureBolt™, and Mortise Exit Devices
Important: The accuracy of the door preparation is critical for proper functioning and security of this trim.
Misalignment can cause premature wear and a lessening of security.
Please read these instructions carefully to prevent missing important Steps.
Please Note: Improper installations may result in damage to the lock and void the factory warranty.
FM225B 03/07
(617417430)
123
4
7
5
8
0
6
9
#
*
For installation assistance contact Corbin Russwin Inc., at 1-800-810-WIRE (9473).
CAUTION
DOOR MUST REMAIN OPEN
DURING INSTALLATION.
USE DOOR STOP.
TEST
FOR PROPER
OPERATION
BEFORE
CLOSING
DOOR
Access 800
TM

1) Warning 1
2) General Description, Specifications and Features 2
3) 9800 TCAC2 Series Trim Product Illustration (Rim and SecureBolt™) 3
4) Installation Instructions (Rim and SecureBolt)
5) 9M800 TCAC2 Series Trim Product Illustration (Mortise) 9
6) Installation Instructions (Mortise) 10-14
7) Battery Installation (Rim, SecureBolt, and Mortise) 15
8) Installation of RF Technology Lock (Rim, SecureBolt, and Mortise)
9) Operational Check (Rim, SecureBolt, and Mortise) 17
Table of Contents
Changes or modifications to this unit not expressly approved by the party responsible
for compliance could void the user's authority to operate the equipment.
1) Warning
1
4-12
4.1) Before Starting
4.2) Attaching the Fire Stop Plate
4.3) Trim Assembly Instructions
4.4) Installation of Outside Trim and Exit Device
4.5) Installation of Outside Keypad Escutcheon
4.6) Installation of Inside Controller Escutcheon and Electrical Connections
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not
cause harmful interference, and (2) this device must accept any interference received, including interference that may cause
undesired operation. Note: This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a
residential installation. This equipment generates, uses and can radiate radio frequency energy and if not installed and used in
accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that the
interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television
reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by
one or more of the following measures:
  • Reorient or relocate the receiving antenna
  • Increase the separation between the equipment and receiver
  • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected
  • Consult the dealer or an experienced TV technician for help
This Class B digital apparatus complies with Canadian ICES-003.
WARNING: To comply with “Fire Listed” doors, only alkaline batteries must be used.
6.1) Before Starting
6.2) Attaching the Fire Stop Plate
6.3) Install Mortise Lock
6.4) Installation of Outside Trim and Exit Device
6.5) Installation of Cylinder and Outside Keypad Escutcheon
6.6) Installation of Inside Controller Escutcheon and Electrical Connections
16
12
14
13
10
11
10
6
8
7
4
5
4
10) 9800 TCAC2 Hard Wiring Instructions for Rim, SecureBolt™, and Mortise
18
18
21
18
20
19
Page
10.1) Important
10.2) Installation Notes
10.3) Electrolynx™ Connector System
10.4) SecureBolt™ Illustration with M861 harnesses
10.5) M861 Forced Door Propped Door Option
10.6) M35 Power/Remote Unlocking
10.7) M35 Power/Remote Unlocking with M861 Forced Door Propped Door Option
18-22
22

2
General Description
The Rim, SecureBolt™ and Mortise Exit Device is designed for areas which require stand alone
authorized entry. It is a self-contained microprocessor-controlled keypad with non-volatile
memory. The keypad will hold a total of 100(M800)/2000 (M801, M802, M803, M804, M805,
M806) different user codes. User codes "01", "02" and "03" are utilized for Master, Emergency
and Supervisory Codes respectively. This product is operated by six (6) "AA" alkaline batteries.
Corbin Russwin Inc. exit devices and trim are designed with quality components to provide high
security, performance and durability.
Items Supplied with Exit Device
Items included with ED5200 (S) (A) Rim or Items included with ED5600 (A) Series
SecureBolt Exit Device by 9800 TCAC2 Mortise Exit Device by 9M800 TCAC2
• Outside Escutcheon with Keypad • Outside Escutcheon with Keypad
• Outside motorized Trim Assembly • Outside Motorized Trim Assembly
• Exit Device • Exit Device
• Rim cylinder for 9834 • Mortise cylinder for 9M834
• Inside Escutcheon with Circuit Board • Inside Escutcheon with Circuit Board and
and Battery Pack Battery Pack
• 6 "AA" alkaline batteries • 6 "AA" alkaline batteries
• Screw Pack • Screw Pack
Specifications
• Latch – 3/4" throw, stainless steel • Latch 3/4" throw, anti-friction, stainless steel
• Outside motor driven lever controlled • Outside motor driven lever controlled
by keypad by keypad
• Push bar retracts latch from inside • Push bar retracts latch from inside
• Fire stop provided for fire rated • Fire stop provided for fire rated doors
doors • Exit devices furnished for 1 3/4" – 2 1/4"
• Exit devices furnished for 1-3/4" - 2 1/4" doors
doors • UL Listed
• UL Listed • Accepts all Corbin Russwin Inc. mortise
• Accepts all Corbin Russwin Inc. rim cylinders cylinders (9M834 only)
(9834 only) • Key retracts latch (9M834 only)
• Key allows lever to retract latch (9834 only) • Available in all lever handle designs
• Available in all lever handle designs
Features
• Low battery alert–4 chirps after code entry • Entry of three wrong User Codes disables all
• External remote "request to enter" connector codes for ten seconds. Yellow LED on solid
• Master, Emergency or Supervisory code will • Last 15 transactions can be output to
unlock door when low battery has expired portable printer via infrared link (M800 Only)
• Programming can be done at the keypad
(Except M802 & M805) or with a PDA using
Accessware™ with Access HH application
software.
• Last 2000 (Except M800) transactions can be
output to a PC via a PDA and Accessware
software.
2) General Descriptions, Specifications, and Features
Series Trim Series Trim

3
3) 9800 TCAC2 Series Trim Product Illustration (Rim and SecureBolt™)
SecureBolt™ Shown

This device is not handed, however the Trim assembly is handed. Door should be fitted
and hung. Verify box label for size of exit device, function and hand.
4) Installation Instructions (Rim and SecureBolt™)
4
Prep door according to supplied Corbin Russwin Inc. door marker template.
Outside
Inside
Left Hand
Reverse
"LHR"
Right Hand
Reverse
"RHR"
7/8"
1-1/2"
1/8" Dia. holes
(2) required
Fire Stop Plate
Slot
Attach Fire Stop Plate
Using self tapping screws
#8x1/2" long for wood and
metal doors
C of 1-1/2" Dia.
L
Fire Rated Door
Hole for ribbon cable
Outside
of door
Non Fire Rated Door
Outside
of door
N
O
T
F
O
R
U
S
E
O
N
F
I
R
E
D
O
O
R
The Optional Conduit is available
for Non Fire rated doors to provide
weather protection for exterior door
applications. It is included in the M99
Weatherseal Gasketing Kit when
ordered with the device. If ordered
separately, order part number
794F909.
Install conduit half with recessed
panel "Not For Use On Fire Door"
visible from outside of door.

1.
Check cylinder components.
NOTE: Cylinders longer than 1-1/8" (29mm) will require collars.
Refer toCylinder Collar Chart below.
2. When required, cut cylinder tailpiece.
Correct length is 1/16" to 3/16" (2 to 5mm) beyond cylinder housing cam.
3. Assemble cylinder.
Insert cylinder housing prongs into matching notches of escutcheon.
Pass cylinder tailpiece thru cylinder collar (when required) and slot in cylinder housing
cam. Fasten cylinder in escutcheon recess or collar using (2) mounting screws.
(DO NOT OVER TIGHTEN SCREWS).
Installation Instructions (Rim and SecureBolt™)
5
Cylinder
Tailpiece
Cylinder Collar
(when required)
Cam must be positioned as shown
when cylinder tailpiece is assembled
Escutcheon Assembly
Lever is handed, LHR (shown).
NOTE: Lever Return Spring is handed.
Hand of trim cannot be changed without
correct spring.
LHR, part number 651F618 (Red)
RHR, part number 651F628 (Blue)
Cylinder Housing Cam
(2) Cylinder Mounting Screws.
Supplied with cylinder
Cylinder Collar Chart
Cylinder length Collar
1-1/8" (29) None
1-1/4" (32) 422F88*
1-1/2" (38) 686F98*
* Specify Finish
Rim Cylinder
Lever Return Spring handing can be identified
by the color of the spring:

Installation Instructions (Rim and SecureBolt™)
Inside of
Door
Cover
Outside Trim Assembly
1. For exterior applications, an optional M99 Weatherseal Gasketing Kit can be ordered when a
device is ordered. This kit includes gaskets and a conduit. When ordering the kit separately,
order part number 794F909. The gaskets may be used as a seal between the escutcheon
and the door surfaces.
2. Route motor harness pigtail thru 1/2" diameter hole "C" on inside of door and out other
side through trim assembly prep. Connect to trim assembly motor harness.
3. Mount trim assembly to door pulling slack wire from motor harness pigtail towards device
side of door. Be careful not to pinch harness wires.
4. When mounting trim, lift tailpiece to pass through hole on device side. Be sure tailpiece
is in vertical position.
5. Fasten trim assembly to door through holes "A" using (2) 1/4 - 20 oval head screws and
(2) finish washers. Finger tight only!
Exit Device
1. Seat device against door being careful to align vertical trim tailpiece to engage with
cross hole of device cam..
2. Fasten device to trim assembly through holes "B" using (2) 1/4 - 20 pan head screws.
3. Follow instructions packed with device to secure device to door. Tighten all screws.
Trim Assembly
Tailpiece
must be
in vertical
position
Motor Harness Pigtail
B
C
A
A
(2) Finish Washers
Head Screws
B(2) 1/4 - 20 Pan
Head Screws
Motor Harness
Connect
Gasket
(optional)
CAUTION
DOOR MUST REMAIN OPEN
DURING INSTALLATION.
USE DOOR STOP.
GASKET APPLICATION:
Peel off the adhesive protective paper from
gasket. Feed Trim assembly motor harness
through gasket opening as shown and firmly
press gasket to escutcheon, aligning edge of
gasket with the edge of the escutcheon.
(2) 1/4 - 20 Oval
6

Installation Instructions (Rim and SecureBolt™)
7
2a. For fire rated devices, feed keypad ribbon cable/connector and ground wire from outside of
door through firestop plate and hole in door.
2b. For non fire rated exit devices, feed keypad ribbon cable/connector and ground wire through
hole in door.
Place escutcheon against door surface.
GASKET APPLICATION:
Peel off the adhesive protective paper from
gasket. Feed Keypad ribbon cable and ground
wire through gasket opening as shown and firmly
press gasket to escutcheon, aligning edge of
gasket with the edge of the escutcheon.
Ground Wire
Keypad Ribbon Cable
Outside
Of
Door
Fire Stop Plate
Gasket
(optional)
4.5) Installation of Outside Keypad Escutcheon
1. For exterior applications, an optional M99 Weatherseal Gasketing Kit can be ordered when a
device is ordered. This kit includes gaskets and a conduit. When ordering the kit separately,
order part number 794F909. The gaskets may be used as a seal between the escutcheon
and the door surfaces.
3.

Installation Instructions (Rim and SecureBolt™)
8
Inside
of Door
2. Remove black battery cover from controller escutcheon with high security T20 Torx Bit (provided).
3. Connect ground wire to terminal, connect keypad ribbon cable and motor harness pigtail to controller.
4. Feed excess keypad ribbon cable and ground wire through inside door hole and into outside
keypad escutcheon cavity, being careful not to pinch wires. Gather excess motor harness
pigtail wire into lower cavity of inside controller escutcheon, being careful not to pinch wires.
NOTE: Connectors go on only one way, do not offset connector and be sure they are
completely seated.
5. Insert (2) #10 x 24 screws through top and bottom of inside escutcheon and thread into outside
escutcheon. Straighten escutcheons and tighten securely, being careful to avoid pinching wires.
For Battery Installation refer to Section 7 page 15.
NOTE: For RF Technology versions refer to Section 8 page 16 to install through-bolt screws.
Motor Connector
Ground Terminal
Motor Harness Pigtail
Red & Black Wires
Keypad Ribbon
Cable
Motor Harness Pigtail
Keypad Ribbon
Cable Battery
Cover
Controller
Escutcheon
CAUTION
DOOR MUST REMAIN OPEN
DURING INSTALLATION.
USE DOOR STOP.
4.6) Installation of Inside Controller Escutcheon and Electrical Connections
Ground Wire
Security Screw
T20 Torx Bit
1. For exterior applications, an optional M99 Weatherseal Gasketing Kit can be ordered when a
device is ordered. This kit includes gaskets and a conduit. When ordering the kit separately,
order part number 794F909. The gaskets may be used as a seal between the escutcheon
and the door surfaces.
GASKET APPLICATION:
Peel off the adhesive protective paper from gasket.
Feed all wires and harnesses through gasket opening
as shown and firmly press gasket to escutcheon,
aligning edge of gasket with edge of escutcehon.

5) 9M800 TCAC2 Series Trim Product Illustration (Mortise)
9