Cornelius 2230 C4-100 User manual

ICE/SOFT DRINK
PRE-MIX DISPENSER
Models
2230 C4-100
2230 C6-100
2230 C4
2230 C6
PRINTEDIN U.S.A
IMI CORNELIUS INC; 1989-97Ó
PartNo.91748
May,1997
Revision C
THISDOCUMENTCONTAINSIMPORTANTINFORMATION
ThisManualmustbe read and understood beforeinstalling oroperating thisequipment

i91748
TABLEOFCONTENTS
Page
SAFETY PRECAUTIONS1...................................................
DESCRIPTION1........................................................
SPECIFICATIONS1.....................................................
INSTALLATIONINSTRUCTIONS2............................................
KIT27065 3...........................................................
GATERESTRICTORPLATE4............................................
ADJUSTMENT4........................................................
MAINTENANCE8...........................................................
DAILY(ORAS REQUIRED)8.............................................
WEEKLY(ORAS REQUIRED)8..........................................
MONTHLY8............................................................
START-UP&OPERATING INSTRUCTIONS8..............................
CLEANING INSTRUCTIONS8............................................
DISPENSER9..........................................................
COLDPLATE9.........................................................
BEVERAGE SYSTEMS10.................................................
SANITIZE SYRUP SYSTEMS10.......................................
TROUBLESHOOTING12......................................................
BLOWNFUSE OR CIRCUITBREAKER.12..................................
GATEDOES NOTOPEN.12...............................................
GATEDOES NOTOPENORIS SLUGGISH.AGITATORTURNS.12..........
GATEOPENS.AGITATOR DOES NOT TURN 12.............................
ICEDISPENSES CONTINUOUSLY.12......................................
SLUSHYICE.WATERIN HOPPER.12.....................................
NOPRODUCTDISPENSED13............................................
DISPENSEDPRODUCTCOMES OUTOFDISPENSINGVALVE
CLEARBUT FOAMSIN CUPORGLASS.13................................
DISPENSINGPRODUCT FOAMSASITLEAVES DISPENSINGVALVE.13.....
PARTSLIST15..............................................................
WARRANTY19..............................................................

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TABLEOFCONTENTS(cont’d)
Page
LISTOF FIGURES
FIGURE1. ICEDIVERTER3.............................................
FIGURE2. GATERESTRICTOR4........................................
FIGURE3.MOUNTINGTEMPLATE5.....................................
FIGURE4.BEVERAGE SYSTEMPLUMBINGDIAGRAM6VALVES 6.........
FIGURE5.BEVERAGE SYSTEMPLUMBINGDIAGRAM4VALVES 7.........
FIGURE6.WIRINGDIAGRAMBEV/CPDISPENSER14......................
FIGURE7.DISPENSERSECTIONEXPLODEDVIEW15.....................
FIGURE8.CABINETSECTIONEXPLODEDVIEW& PARTSLIST17..........
FIGURE9.SOLENOIDASSEMBLY AND PARTSLIST18.....................
LISTOF TABLES
TABLE1SPECIFICATIONS1.............................................
Manufactured UnderOne or More of the Following PatentNumbers:
3,211,336,3,274,792,3,393,839 ,3,517,860,3,739,842,4,215,803,4,227,377,4,300,359
4,346,824
Canadian PatentNumbers
912,514 (10/72),936,855 (11,73),4,429,543,4,921,149
OtherPatentsPending

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SAFETY PRECAUTIONS
Always:disconnectpowertothe dispenserbeforeservicing orcleaning.
Never:place handsinside ofhopperorgate area withoutdisconnecting powertothe dispenser.Agitator rota-
tion occursautomaticallywhen dispenserisenergized!
Thisice dispenserhasbeen specificallydesigned to provide protection againstpersonal injuryand eliminates
contamination ofice.Toinsurecontinued protection and sanitation,observethe following:
ALWAYS:be surethe removablelidisproperlyinstalled to preventunauthorized access tothe
hopperinteriorand possiblecontamination of the ice.
ALWAYS:be surethe upperand lowerfrontpanelsaresecurelyfastened.
ALWAYS:keep area around the dispenserclean oficecubes.
CAUTION:Dispensercannotbeusedwithcrushed orflakedice.
Use ofbaggedice which has frozenintolarge chunks canvoidwarranty.The
dispenseragitatorisnotdesignedto be anice crusher.Use oflarge chunks of
ice which”jamup”insidethehopperwill cause failureof the agitatormotorand
damagetothehopper. Ifbaggedice isused, itmustbe carefully and completely
brokenintosmall, cube--sized pieces beforefilling intothedispenserhopper.
DESCRIPTION
The 2230 seriesofice dispensers solves yourice and beverage service needsinthe sanitary,spacesaving,
economicalway.Designed tobemanuallyfilled withicefromanyremoteicemaking source,ortop mountice
maker, these dispenserswill dispensecubes(up to 1--1/4”insize),cubeletsand hard--chipped orcracked ice;
and,in addition,severalflavorsofpre--mixbeverages.
The sink can be easilyand quicklyremoved.The unitmustneverbe lifted ormoved bythe sink.
Dispensersinclude faucetsand cold platesand are designed tobesupplied direct fromsyrup tanks,with no
additionalcooling required.
IMPORTANT:Fordispensing nuggetice (ModelMH750/NM650 Ice Makers),partnumber27065 Ice
Divertermustbeinstalledonthedispenser.(See INSTALLATIONINSTRUCTIONS).
Table 1.Specifications
Model:2230 C4-100 2230 C6-100 2230 C4 2230 C6
IceStorage:100 lbs100 lbs150 lbs150 lbs
MaximumNumberofFaucetsAvailable:4 6 4 6
Built--inColdPlate:YesYesYesYes
Electrical:120/1/60 120/1/60 120/1/60 120/1/60
Dimensions:22IWide
29-3/4IDeep
30--1/2IHigh
22IWide
29-3/4IDeep
30--1/2IHigh
22IWide
29-3/4IDeep
36--3/16IHigh
22IWide
29-3/4IDeep
36--3/16IHigh
Dispensing SystemRated 125 psimax125 psimax125 psimax125 psimax

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INSTALLATIONINSTRUCTIONS
1.Locatethe dispenserindoorsonalevelcountertop.
A.LEG OPTION
Unpack the four (4)legsand install themintothe threaded holesprovided inthe bottomof the unit.
The installermustprovide flexibilityinthe productand utility supplyto permitshifting the position of the
dispensersufficientlytoclean the area beneathit.
Note:Beforeinstalling legs,remove thefour(4)plasticthread plugs;pushcenterinand remove the
plugs.
2.Utilitiesrouting maybe made through the rearof the cabinetbyremoving the plasticrearpanelbythe inlet
of the cold plate and removing the knock-out forthe drain hose.
Optionalrouting through the bottomof the cabinet:
A.Tip unit tothe side to access the drain block,located behind the driptray.
B.Replacethe straight fitting with 90°fitting thatisinthe drainkitsupplied withthe unit.
3.Beverage System:Connect the beverage systemproductlinesasindicated on page 6.Thiswork should be
done bya qualified service person.Notethat the hosesaremarked with numbers1through 4 or6)forsyr-
up connections.
4.Clean the hopperinterior (see CLEANINGINSTRUCTIONSon page 8).
5.Connect the powercordtoa120volt, 60 cycle,3-wire grounded receptacle.All electricalwiring mustcon-
formto nationaland localelectricalcodes.

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KIT27065
NOTE:Fordispensing Scotsman MH750 ”nugget”styleice and WilshireMCC550 and MCC700 compressed
icecubes:
1.Disconnectpowerto dispenser.
2.Remove upperfrontpanelfromdispenser.
3.Removeicechute and discard gaterestrictor.
4. Install IceDiverteras shown.
5.Reinstall frontpaneland energize
unit.
GATEMOUNTINGPLATE
STORAGEHOPPER
ICEDIVERTER
ICECHUTE
GASKET
10-32 WASHER
10-32 NUT
APPLYRTVTOTHIS SUR-
FACE
TOSEAL TOHOPPERGATE
MOUNTINGPLATE
FLANGE EXTENDSINTOSTORAGE
HOPPERTHROUGHGATEOPENING
FIGURE1. ICEDIVERTER

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GATERESTRICTORPLATE
CAUTION:Disconnectpower todispenser before installing,removing oradjusting
restrictor.
FIGURE2.GATERESTRICTOR
ADJUSTMENT
Thisdispenserisprovided with a gaterestrictorplate,installed initshighestposition.Thisplate adjuststhe rate
oficeflowfromthe dispenser. In applicationsusing buckets,carafesorotherlarge containers, the platemaybe
removed entirelyformaximumiceflow.Forglassesand cups, the platemaybe adjusted downwardtoreduce
the flowofice.The bestposition dependson the type ofice being used and the sizecontainerand mustbe
found bytrialand error.Adjustmentismade byloosening the uppertwoicechuteretaining nuts,sliding the re-
strictorplatetothe desired position and re-tightening the nuts.
If the dispenserfailsto dispensethe icewhen operated,check that the hopperhasiceinitand thatpoweris
being supplied tothe unit. If the problempersists,refertothe troubleshooting guide (page 11).

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FIGURE3.MOUNTINGTEMPLATE
1?
18-3/4?
4-1/2?
14?
22?
16-1/4?
*1-1/8?3-15/16?
29-3/4?
*18-25/32?
*19-3/4?1-1/8?
FrontofUnit
Opening incabinet
bottomfordrain&
beveragehoses
Optional location for
countertop cut-out
NOTE:Legmounting locationsfor ref (5/16--18 threads)

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FIGURE 4. BEVERAGE SYSTEM PLUMBING DIAGRAM 6 VALVES

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FIGURE 5. BEVERAGE SYSTEM PLUMBING DIAGRAM 4 VALVES

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MAINTENANCE
The following dispensermaintenanceshould be performed at the intervalsindicated:
DAILY(orasrequired)
Removeforeign materialfromvending area driptrayto preventdrain blockage.
WEEKLY(orasrequired)
Clean vending area.Check forproperwaterdrainage fromthe vending area driptray.
MONTHLY
Clean and sanitizethe hopperinterior (see CLEANINGINSTRUCTIONS).
START--UP&OPERATINGINSTRUCTIONS
Fill the hopperwithice.Dispenseseveral large cupsofice(approximately1minutetotaldispensing time)to allow
icetofill the cold plate.Add icetothe hopperasnecessarytorefill then replacethe lid.Allow10 to15minutesfor
the cold platetocooldown.Repeat thisprocedurewheneverthe dispenserhasbeen standing overnightorother
long periodswithoutice use.Startup the beverage systemand adjust faucetstothe properbrix.Contactyourlo-
calsyrup distributorforcompleteinformation on the beverage system.
In normaloperation,pushing the ice dispenserleverwill causeicetoflowfromthe icechute. Iceflow will continue
until the dispenserleverisreleased.Pushing the leverofanyfaucetwill provide beverage of the appropriatefla-
vor.
CAUTION:Use caution toavoidspilling ice whenfilling dispenser. Immediately cleanupany
spilledice fromfilling oroperating theunit.To preventcontamination ofice,thelidmustbe
installed on theunitatall times.
CLEANINGINSTRUCTIONS
WARNING:DISCONNECTPOWER BEFORECLEANING!Do notuse metalscrapers,sharp
objectsorabrasives on theice storagehopper,top coverand the agitatordisk,as damage
may result.Do notuse solventsorothercleaning agents,as they may attack theplastic
material.

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DISPENSER
1.Clean the icestorage hopperatleastonceamonth
2.Removethe centerscrewon the agitatordisk and lift off the agitatorand the agitatordisk assembly.Wash
and rinsethemthoroughly.
3.Wash downthe inside of the hopperand top coverwith a mild detergentsolution and rinsethoroughlytore-
move all tracesofdetergent.
4.Replacethe agitator.
5.Sanitizethe inside of the hopperand agitatorwith a solution of1/2 ounce ofhousehold bleachin 1 gallon of
water.(200 PPM)
6.Replacethe agitatordisk.Sanitize asdescribed isStep 5.Besurethe centerscrewisreplaced and the
screwistight.
7.RemoveIceChuteCoverasfollows:
A.Flex sidesoutwardto disengage lowerpins.
B.Lift IceChutecoverto disengage upperpins.
C.LowerIceChutecoverdown outofunit. NOTE:Itmaybe helpfultotwistcoverslightly.
8.Clean the inside of the IceChute and IceChutecoverwithamild detergentsolution and rinsethoroughlyto
remove all tracesofdetergent.
9.ReversestepsabovetoreassembleIceChute.
10.Sanitize asdescribed inStep 5.
COLDPLATE
1.Removesplash paneland merchandiser.
2.Remove bottomtwo(2)screwson the icechute and loosen the top two(2)screws.You do nothavetore-
movethe icechute.(During re-assembly,makesurethe ice gaterestrictorisrelocated toits’ correctposition.
3.Removethe screws,holdthe beverage faucetpaneland bring forward.
4.Removethe tape holding the lowercold platecovertothe top cold platecover.
5.Lift the lowercold platecoverup intothe top cover.
6.Remove anydebrisfromthe draintrough and spring.Check that the drain holeisnotclogged.
7.Wash downthe inside of the cold plate, trayand coverwithamild detergentsolution and rinse.Asmall,long
handled brushwill be found helpful inreaching the corners.
8.Slide the coverforward, taking carethatitis securelypositioned on the cold plate.
9.Re-assemble.

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BEVERAGE SYSTEMS
WARNING:Ifnecessaryto disassemble and clean dispensing valves’ syrup flow
regulators,do notintermixtheirpistons and cylindersasthey areprecision matchedsets.
WARNING:To avoid possiblepersonal injuryorpropertydamage,do notattempt to
remove syrup tank coveruntil CO2pressurehas beenreleasedfromtank.
WARNING:Ice bincontainshazardousmoving parts. Ice rotatoris automaticallytimedto
startand move a shortdistance to break up ice inice bin.DONOTremove ice bincover
without firstunplugging unitpowercordfromelectricaloutlet.
WARNING:Flushsanitizing solution fromsyrup systemsasinstructed.Residualsanitizing
solution left insystemcouldcreatehealth hazard.
BEVERAGE SYSTEMCLEANINGAND SANITIZINGINSTRUCTIONS
1.Preparethe following cleaning,rinsing and sanitizing solutionsusing a clean,emptyfigal(5 gallon syrup
tank)foreachsolution.
CLEANINGTANK -- Fill with a solution of1/2 ounce ofamildliquid detergent(forexample, Ivoryliquid)to 1
gallon ofwarm(120_F)potablewater.
RINSINGTANK -- Fill withwarm(120_F)potablewater.
SANITIZINGTANK -- Fill withachlorine sanitizing solution inthe strength of1/2 ounce ofhousehold bleach
(sodiumhypochlorite)to 1 gallon ofcold(ambient)potablewaterto obtain a solution strength of200 PPM.
NOTE:Repeat thefollowing procedureon each of theunit’s syrup productlines and beveragefaucets.
2.Usingasuitable pail orbucket, fill one with a detergentsolution and a second containerwith a sanitizing
solution inthe strengthsasdescribed instep 1.
A.Removethe syrup line quick disconnect fitting fromthe product tankand submerge inthe detergent
solution.Clean with a nylon bristle brush(do notuse a wire brush).Rinsewithclean potablewater.
B.Wearing sanitarygloves,nextsubmerge the quick disconnect fitting inthe sanitizing containerfor15
minutes.Remove and airdry.
3.Hook-up the sanitized productline fitting (step 2)tothe cleaning tank.Hook-up a gasdisconnect fitting tothe
tankand pressurizewith 60 to 80 psigCO2.Energizethe beverage faucetcontinuouslyfor1minutetore-
move all airbubbles.Continue to operatethe faucetuntil liquid dispensed isfree ofany syrup.Cyclethe fau-
cet for15 secondson,off and then immediatelyon again.Repeat thisprocedurefor15 cycles.Then ener-
gizethe faucet toremainflowing for3minutes.
4.Hook-up the rinsing tankand pressurizewith60to 80 psigCO2.Flushthe cleaning solution fromthe product
line by cycling the faucetasdescribed instep 3 and energizethe faucet toflowcontinuouslyfor3minutes.
5.Hook-up the sanitizing tankand pressurizewith60to 80 psigCO2.Flowthe sanitizing solution through the
beverage faucetby cycling the faucetasdescribed instep 3.Nextenergizethe faucetcontinuouslytoflush
atleast2cupsof the sanitizing solution through the system.Finallydeenergizethe faucetand allowthe sani-
tizertoremain pressurized inthe line to 20 minutes.

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6.Wearing sanitarygloves.removethe faucetnozzle and diffuser.Repeat the cleaning and sanitizing proce-
duresasdescribed instep 2, then reassembletothe faucet.
7.Disconnect the sanitizing tank.Hook-up the product tanktothe unitand tothe CO2system.Energizethe fau-
cet toflushthe sanitizing solution fromthe syrup line and the faucet. Continue flowon the faucetuntil only
syrup isdispensed.

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TROUBLESHOOTING
IMPORTANT:Onlyqualified personnelshouldservice internalcomponentsofelectricalwiring.
WARNING:Disconnectelectricalpowerto unitbefore attempting any electricalrepairsto
internalcomponents. ifrepairs areto bemadetoCO2,syrup orplainwatersystems,shutoff
plainwaterand CO2supplies then disconnectsyrup tanks and bleedsystemspressures
beforeproceeding.
Shouldyourunit fail to operateproperly,check that thereispowertotheunitand that thehoppercon-
tainsice. If theunitdoes notdispense,check thefollowing chartunderthe appropriate symptomstoaid
inlocating thedefect.
TroubleProbableCause
BLOWNFUSE OR CIRCUITBREAKER.A.Shortcircuitinwiring.
B.Defective gatesolenoid.
C.Defective agitatormotor.
GATEDOES NOTOPEN.A.No power.
B.Bentdepressorplate(doesnotactuateswitch).
C.Defective dispensing switch.
D.Blown/defectivefuse orjammed gatesolenoid.
GATEDOES NOTOPENORIS SLUGGISH.
AGITATORTURNS.A.Defective gatesolenoid.
B.Excessive pressure againstgateslide.
C.Weakgatespring.
GATEOPENS.AGITATOR DOES NOT TURN A. Icesolidified in hopper.
B.Defective agitatormotor.
C.Defectivecapacitor.
D.Defective agitation timer.
ICEDISPENSES CONTINUOUSLY.A.Stuck orbentdepressorplate(doesnot
releaseswitch).
B.Defective dispensing switch.
C. Improperswitchinstallation.
SLUSHYICE.WATERIN HOPPER.A.Blocked drain.
B.Unitnotlevel.
C.Poorice qualitydue towaterqualityor
icemakerproblems.
D. Improperuse of flaked ice.

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Contactyourlocalsoft drinkorbeverage equipmentdistributorforadditional information and
troubleshooting ofbeverage system.
TroubleProbableCauseRemedy
NOPRODUCTDISPENSEDA.Product tankquick disconnects
notproperly connected.A.Connectquick disconnects.
B.No productsupply(product
tankempty).B.Replenish productsupplyas instructed.
C.NoCO2supply.C.ReplenishCO2supplyas
instructed.
DISPENSEDPRODUCT
COMES OUTOFDISPENSING
VALVE CLEARBUT FOAMSIN
CUPORGLASS.
A.Oil filmorsoap scumin glass
orcup.A.Useclean cupsand glasses.
B. Ice used forfinished drinkis
sub-cooled.B.Do notuseice directlyfrom freezer.Allowiceto become“wet”
before using.RefertoNOTE.
NOTE:Ice alsocauses dispensing problem.Whenfinished drinkhits sharpedges ofice,carbonation
isreleasedfromdrink.
DISPENSINGPRODUCT
FOAMS AS ITLEAVES
DISPENSINGVALVE.
A.Product tankCO2regulator
adjusted too high.A.Adjustproduct tankCO2regulator to properequilibriumpressure as
instructed, then replace product
supply.
B.Dispensing valverestricted or
dirty.B.Sanitize productsystemas instructed.
C.Tube -- swivelnut
overtightened,distorting nylon
setwasherinside -- resulting in
restricted product flow.
C.Replace nylon washer.Makesure
itisproperly seated.
D.Oil,waterordirtinCO2supply.D.Removecontaminated CO2.
Clean CO2system(lines,
regulatoretc.). Install clean CO2
supply.

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FIGURE 6. WIRING DIAGRAM BEV/CP DISPENSER
WHEN REPLACING SOLENOID,
ADJUST TO 7/8-IN. AS SHOWN
BEFORE TIGHTENING MOUNTING SCREWS.

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34
33 32
31
6
15
17
5
1
2
4
17
16
12
11
14
13
87
10
20 21
19
18
22 23
25 328
29
9
30
FIGURE7.DISPENSERSECTIONEXPLODEDVIEW

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DISPENSERSECTIONPARTSLIST
Index
No.PartNo.Description
1 91498 Wiring Diagram
2 91546 IceGateRestrictorInstructions
3 70439 Leg,4”
4 70855 SinkGrill
5 52030 Sink
6 52028 Lid
7 31163 SwitchBootAdapter
8 31007 SwitchBoot
9 30895 DispenserSwitch
10 70847 SwitchSpacer
11 215150 Depressor,Cup Activated
12 22644 DepressorRetainer (for21515)
13 27126 DepressorPush Lever
14 27107 DepressorRetainer (for27136)_
15 52026*MerchandiserFrame
28996** Panel,S/SMerchandiser
16 27638 SplashPanel
17 10145 SinkMtg.Pin
18 70545 Clamp
19 51775 FlexibleDrainFitting
20 51801 ColdPlateDrainInsulation
21 52049 DrainInsulation
22 27470 Mounting Bracket
23 52037 PlasticDrainFitting
24 52044 O-Ring (2required)
25 50997 Syrup.Fitting
26 51280 90°Fitting
27 50249 Armaflex,1/2IDx3/8Wx72”
28 50279 Armaflex,1-1/8IDx3/8Wx72”
29 28035 Beverage Panel4Valve
28036 Beverage Panel,6Valve
30 51455 RearCoverPlate
31 27363 LowerMounting Bracket
32 27345 UpperMounting Bracket
33 Graphics CallsPartsDept.
34 51996*Plexiglass Panel
*For Models2230C4 and 2230C6
** For Models2230C4-100 and 2230C6-100

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4
5
3
6
8
16
19
13
14
17
7
11
10
9
12
1,18
20
FIGURE8.CABINETSECTIONEXPLODEDVIEW&PART LIST
Item
No.PartNo.Description
1 30794 AgitatorMotorHeater
2 31406 Fuse,1-1/4Amp
70438 RebuildKit
31551 SolenoidServiceKit
3 31093 SolenoidAssembly
4 31763 AgitatorTimer
5 30774 Capacitor
6 51891 GateGasket
7 53015 IceChuteBack Section
8 53016 IceChuteCover
9 50842 MotorPlateInsulation
10 51860 MotorGasket
11 51859 MotorShaft Seal
12 32498 AgitatorMotor
13 51916 AgitatorDisk
14 26591*Agitator
15 29026** Agitator
16 23062 FoamShield
17 214910 GateSlide
18 70341 HeaterSpring
19 70260 1/4-20 x1”Phil RdHdScrew
20 70815 1/4-20 HexMotorMounting Screw
*For Models2230C4 and 2230C6
** For Models2230C4-100 and 2230C6-100