Cornelius 2230 C4-100 User manual

ICE/SOFT DRINK
PRE-MIX DISPENSER
Models
2230 C4-100
2230 C6-100
2230 C4
2230 C6
PRINTEDIN U.S.A
IMI CORNELIUS INC; 1989-97Ó
PartNo.91748
May,1997
Revision C
THISDOCUMENTCONTAINSIMPORTANTINFORMATION
ThisManualmustbe read and understood beforeinstalling oroperating thisequipment

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TABLEOFCONTENTS
Page
SAFETY PRECAUTIONS1...................................................
DESCRIPTION1........................................................
SPECIFICATIONS1.....................................................
INSTALLATIONINSTRUCTIONS2............................................
KIT27065 3...........................................................
GATERESTRICTORPLATE4............................................
ADJUSTMENT4........................................................
MAINTENANCE8...........................................................
DAILY(ORAS REQUIRED)8.............................................
WEEKLY(ORAS REQUIRED)8..........................................
MONTHLY8............................................................
START-UP&OPERATING INSTRUCTIONS8..............................
CLEANING INSTRUCTIONS8............................................
DISPENSER9..........................................................
COLDPLATE9.........................................................
BEVERAGE SYSTEMS10.................................................
SANITIZE SYRUP SYSTEMS10.......................................
TROUBLESHOOTING12......................................................
BLOWNFUSE OR CIRCUITBREAKER.12..................................
GATEDOES NOTOPEN.12...............................................
GATEDOES NOTOPENORIS SLUGGISH.AGITATORTURNS.12..........
GATEOPENS.AGITATOR DOES NOT TURN 12.............................
ICEDISPENSES CONTINUOUSLY.12......................................
SLUSHYICE.WATERIN HOPPER.12.....................................
NOPRODUCTDISPENSED13............................................
DISPENSEDPRODUCTCOMES OUTOFDISPENSINGVALVE
CLEARBUT FOAMSIN CUPORGLASS.13................................
DISPENSINGPRODUCT FOAMSASITLEAVES DISPENSINGVALVE.13.....
PARTSLIST15..............................................................
WARRANTY19..............................................................

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TABLEOFCONTENTS(cont’d)
Page
LISTOF FIGURES
FIGURE1. ICEDIVERTER3.............................................
FIGURE2. GATERESTRICTOR4........................................
FIGURE3.MOUNTINGTEMPLATE5.....................................
FIGURE4.BEVERAGE SYSTEMPLUMBINGDIAGRAM6VALVES 6.........
FIGURE5.BEVERAGE SYSTEMPLUMBINGDIAGRAM4VALVES 7.........
FIGURE6.WIRINGDIAGRAMBEV/CPDISPENSER14......................
FIGURE7.DISPENSERSECTIONEXPLODEDVIEW15.....................
FIGURE8.CABINETSECTIONEXPLODEDVIEW& PARTSLIST17..........
FIGURE9.SOLENOIDASSEMBLY AND PARTSLIST18.....................
LISTOF TABLES
TABLE1SPECIFICATIONS1.............................................
Manufactured UnderOne or More of the Following PatentNumbers:
3,211,336,3,274,792,3,393,839 ,3,517,860,3,739,842,4,215,803,4,227,377,4,300,359
4,346,824
Canadian PatentNumbers
912,514 (10/72),936,855 (11,73),4,429,543,4,921,149
OtherPatentsPending

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SAFETY PRECAUTIONS
Always:disconnectpowertothe dispenserbeforeservicing orcleaning.
Never:place handsinside ofhopperorgate area withoutdisconnecting powertothe dispenser.Agitator rota-
tion occursautomaticallywhen dispenserisenergized!
Thisice dispenserhasbeen specificallydesigned to provide protection againstpersonal injuryand eliminates
contamination ofice.Toinsurecontinued protection and sanitation,observethe following:
ALWAYS:be surethe removablelidisproperlyinstalled to preventunauthorized access tothe
hopperinteriorand possiblecontamination of the ice.
ALWAYS:be surethe upperand lowerfrontpanelsaresecurelyfastened.
ALWAYS:keep area around the dispenserclean oficecubes.
CAUTION:Dispensercannotbeusedwithcrushed orflakedice.
Use ofbaggedice which has frozenintolarge chunks canvoidwarranty.The
dispenseragitatorisnotdesignedto be anice crusher.Use oflarge chunks of
ice which”jamup”insidethehopperwill cause failureof the agitatormotorand
damagetothehopper. Ifbaggedice isused, itmustbe carefully and completely
brokenintosmall, cube--sized pieces beforefilling intothedispenserhopper.
DESCRIPTION
The 2230 seriesofice dispensers solves yourice and beverage service needsinthe sanitary,spacesaving,
economicalway.Designed tobemanuallyfilled withicefromanyremoteicemaking source,ortop mountice
maker, these dispenserswill dispensecubes(up to 1--1/4”insize),cubeletsand hard--chipped orcracked ice;
and,in addition,severalflavorsofpre--mixbeverages.
The sink can be easilyand quicklyremoved.The unitmustneverbe lifted ormoved bythe sink.
Dispensersinclude faucetsand cold platesand are designed tobesupplied direct fromsyrup tanks,with no
additionalcooling required.
IMPORTANT:Fordispensing nuggetice (ModelMH750/NM650 Ice Makers),partnumber27065 Ice
Divertermustbeinstalledonthedispenser.(See INSTALLATIONINSTRUCTIONS).
Table 1.Specifications
Model:2230 C4-100 2230 C6-100 2230 C4 2230 C6
IceStorage:100 lbs100 lbs150 lbs150 lbs
MaximumNumberofFaucetsAvailable:4 6 4 6
Built--inColdPlate:YesYesYesYes
Electrical:120/1/60 120/1/60 120/1/60 120/1/60
Dimensions:22IWide
29-3/4IDeep
30--1/2IHigh
22IWide
29-3/4IDeep
30--1/2IHigh
22IWide
29-3/4IDeep
36--3/16IHigh
22IWide
29-3/4IDeep
36--3/16IHigh
Dispensing SystemRated 125 psimax125 psimax125 psimax125 psimax

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INSTALLATIONINSTRUCTIONS
1.Locatethe dispenserindoorsonalevelcountertop.
A.LEG OPTION
Unpack the four (4)legsand install themintothe threaded holesprovided inthe bottomof the unit.
The installermustprovide flexibilityinthe productand utility supplyto permitshifting the position of the
dispensersufficientlytoclean the area beneathit.
Note:Beforeinstalling legs,remove thefour(4)plasticthread plugs;pushcenterinand remove the
plugs.
2.Utilitiesrouting maybe made through the rearof the cabinetbyremoving the plasticrearpanelbythe inlet
of the cold plate and removing the knock-out forthe drain hose.
Optionalrouting through the bottomof the cabinet:
A.Tip unit tothe side to access the drain block,located behind the driptray.
B.Replacethe straight fitting with 90°fitting thatisinthe drainkitsupplied withthe unit.
3.Beverage System:Connect the beverage systemproductlinesasindicated on page 6.Thiswork should be
done bya qualified service person.Notethat the hosesaremarked with numbers1through 4 or6)forsyr-
up connections.
4.Clean the hopperinterior (see CLEANINGINSTRUCTIONSon page 8).
5.Connect the powercordtoa120volt, 60 cycle,3-wire grounded receptacle.All electricalwiring mustcon-
formto nationaland localelectricalcodes.

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KIT27065
NOTE:Fordispensing Scotsman MH750 ”nugget”styleice and WilshireMCC550 and MCC700 compressed
icecubes:
1.Disconnectpowerto dispenser.
2.Remove upperfrontpanelfromdispenser.
3.Removeicechute and discard gaterestrictor.
4. Install IceDiverteras shown.
5.Reinstall frontpaneland energize
unit.
GATEMOUNTINGPLATE
STORAGEHOPPER
ICEDIVERTER
ICECHUTE
GASKET
10-32 WASHER
10-32 NUT
APPLYRTVTOTHIS SUR-
FACE
TOSEAL TOHOPPERGATE
MOUNTINGPLATE
FLANGE EXTENDSINTOSTORAGE
HOPPERTHROUGHGATEOPENING
FIGURE1. ICEDIVERTER

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GATERESTRICTORPLATE
CAUTION:Disconnectpower todispenser before installing,removing oradjusting
restrictor.
FIGURE2.GATERESTRICTOR
ADJUSTMENT
Thisdispenserisprovided with a gaterestrictorplate,installed initshighestposition.Thisplate adjuststhe rate
oficeflowfromthe dispenser. In applicationsusing buckets,carafesorotherlarge containers, the platemaybe
removed entirelyformaximumiceflow.Forglassesand cups, the platemaybe adjusted downwardtoreduce
the flowofice.The bestposition dependson the type ofice being used and the sizecontainerand mustbe
found bytrialand error.Adjustmentismade byloosening the uppertwoicechuteretaining nuts,sliding the re-
strictorplatetothe desired position and re-tightening the nuts.
If the dispenserfailsto dispensethe icewhen operated,check that the hopperhasiceinitand thatpoweris
being supplied tothe unit. If the problempersists,refertothe troubleshooting guide (page 11).

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FIGURE3.MOUNTINGTEMPLATE
1?
18-3/4?
4-1/2?
14?
22?
16-1/4?
*1-1/8?3-15/16?
29-3/4?
*18-25/32?
*19-3/4?1-1/8?
FrontofUnit
Opening incabinet
bottomfordrain&
beveragehoses
Optional location for
countertop cut-out
NOTE:Legmounting locationsfor ref (5/16--18 threads)

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FIGURE 4. BEVERAGE SYSTEM PLUMBING DIAGRAM 6 VALVES

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FIGURE 5. BEVERAGE SYSTEM PLUMBING DIAGRAM 4 VALVES