Cornelius Bubble Manual

Bubble
POST-MIX BEVERAGE DISPENSER
Installation, Operation & Service Manual
Publication Number: 890759403
Revision Date: July 16, 2019
Revision: 2
Visit the Cornelius web site at www.cornelius.com for all your Literature needs.

The products, technical information,and instructions contained inthismanual aresubject to change without notice.
These
instructionsarenot intendedtocoverall detailsorvariationsof theequipment,nortoprovideforeverypossible contingency
intheinstallation,operationormaintenanceof thisequipment.Thismanualassumesthattheperson(s) workingon the
equipment have been trainedand are skilledin working with electrical, plumbing, pneumatic, and mechanical equipment.
Itisassumed that appropriate safetyprecautionsaretakenand that all localsafetyand con- structionrequirementsare
beingmet, inaddition totheinformationcontainedinthismanual.
This Productiswarrantedonly as providedin Cornelius’ Commercial Warranty applicable to this Product and is sub- ject to
all of therestrictionsand limitationscontained intheCommercialWarranty.
Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from
any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal service
conditionswithrespecttotheProduct,(2)impropervoltage,(3)inadequatewiring,(4)abuse,(5)accident,(6) alteration,(7)
misuse,(8) neglect, (9) unauthorized repair orthefailureto utilizesuitablyqualifiedand trainedpersons to perform service
and/or repair of the Product, (10)improper cleaning, (11) failuretofollowinstallation, operating, cleaningormaintenance
instructions, (12)useof “non-authorized” parts(i.e.,partsthatarenot100% compatiblewith the Product) which use voids
the entire warranty, (13) Product parts incontact with wateror the product dispensed which areadverselyimpacted by
changesinliquid scaleor chemicalcomposition.
Contact Information:
Toinquireabout currentrevisionsof thisand other documentationorforassistancewith any Corneliusproduct con- tact:
Trademarks and Copyrights:
www.cornelius.com
[phone]
Thisdocumentcontainsproprietaryinformationand itmaynot be reproducedinany way without permission from
Cornelius.
Thisdocumentcontainstheoriginalinstructionsfortheunitdescribed.
CORNELIUSINC
12 Xin TaiRoad,TEDA,
Tianjin, PRC300457
Correct Disposal of this Product
Thismarkingindicates thatthisproduct should not be disposed with other household wastesthroughout the EU.To
prevent possibleharm totheenvironmentor human healthfrom uncontrolledwastedisposal, recycle it responsibly to
promotethe sustainablereuseof materialresources. Toreturnyouruseddevice,please usethe returnandcollection
systems or contact theretailer where the product waspurchased. They can takethis product for environmental safe
recycling

©2019, Cornelius Inc.
TABLE OF CONTENTS
SAFETY INSTRUCTIONS .................................................................................................................. 1
Read and Follow ALL Safety Instructions .........................................................................................1
Safety Overview..........................................................................................................................1
Recognition.................................................................................................................................1
Different Types of Alerts...................................................................................................................1
Safety Tips .......................................................................................................................................1
Qualified Service Personnel..............................................................................................................1
Safety Precautions ...........................................................................................................................2
Shipping And Storage.......................................................................................................................2
CO2 (Carbon Dioxide) Warning........................................................................................................2
Power Cord ......................................................................................................................................2
Sound Level .....................................................................................................................................2
Unit Location ....................................................................................................................................2
GENERAL INSTRUCTIONS................................................................................................................ 3
Unit Specification..............................................................................................................................3
Theory of Operation..........................................................................................................................4
Features:..........................................................................................................................................5
INSTALLATION............................................................................................................................... 7
Delivery Inspection and Unpacking...................................................................................................7
Dimensions.......................................................................................................................................7
Capacity...........................................................................................................................................7
Installation Requirements.................................................................................................................7
Electrical Requirements....................................................................................................................8
Installation Procedure.......................................................................................................................9
Counter-top Installation.............................................................................................................10
GLOBAL ICE BANK CONTROL (GIBO) THEORY OF OPERATION........................................14
OPERATION................................................................................................................................ 15
Instructions.....................................................................................................................................15
Equipment operation steps.............................................................................................................15
Key and flavor Description..............................................................................................................17
Adjusting the ratio of drinks.............................................................................................................17
Alarm function.................................................................................................................................20
Replacement of new bottles (whisky or Flavor)...............................................................................21
Method of changing Wine Cups of Different Sizes..........................................................................22
Cleaning.................................................................................................................................. 25

©2019, Cornelius Inc.
Cleaning and Checks..................................................................................................................... 25
Daily Cleaning..........................................................................................................................25
Daily Checks ............................................................................................................................25
Sanitizing whisky & flavor Systems........................................................................................... 25
Condenser Cleaning................................................................................................................. 26
Clean Air Filter.......................................................................................................................... 26
SERVICE .....................................................................................................................................28
Preventative Maintenance..............................................................................................................28
Preventative Maintenance Summary........................................................................................ 28
Sanitizing.................................................................................................................................. 28
Double Liquid Check Valve Inspection & Cleaning ................................................................... 28
Check for Leaks .......................................................................................................................28
Check Ratio.............................................................................................................................. 28
Clean Condenser......................................................................................................................28
Clean BIB Connectors.............................................................................................................. 28
Clean Air Filter.......................................................................................................................... 29
Adjustments................................................................................................................................... 29
CO2 Connection.......................................................................................................................29
Primary and Secondary CO2 Regulator Settings...................................................................... 29
Lifting the Refrigeration Deck.........................................................................................................29
COMPONENT SERVICE..................................................................................................................30
Carbonator Pump Replacement..................................................................................................... 30
Pump Motor Replacement.............................................................................................................. 30
Agitator Motor Replacement...........................................................................................................30
Controller Board Replacement....................................................................................................... 30
Condenser Fan Motor Replacement............................................................................................... 30
TROUBLE SHOOTING ....................................................................................................................31
REFERENCE MATERIAL.................................................................................................................35
Wiring Diagram .............................................................................................................................. 35
Plumbing Diagram.......................................................................................................................... 36

1 © 2019, Cornelius Inc
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SAFETY INSTRUCTIONS
READ AND FOLLOW ALL SAFETY INSTRUCTIONS
Safety Overview
• Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning/caution labels on theunit
(decals, labels or laminatedcards).
• ReadandunderstandALLapplicableOSHA(Occupational Safetyand HealthAdministration)safetyregulations
before operating thisunit.
• Must wear gloves when the technicians start to service or maintain .
Recognition
DIFFERENT TYPES OF ALERTS
DANGER:
Indicatesan immediatehazardoussituationwhichif not avoidedWILL resultin serious injury,death or equipmentdamage.
WARNING:
Indicates a potentially hazardous situation which, if not avoided, COULD result in seriousinjury,death, or equipment
damage.
CAUTION:
Indicatesapotentially hazardoussituationwhich,ifnotavoided,MAYresult inminorormoderateinjuryorequipment
damage.
SAFETY TIPS
• Carefully read and follow all safety messages in this manual and safety signs on theunit.
• Keep safety signs in good condition and replace missing or damaged items.
• Learn how to operate the unit and how to use the controls properly.
• This appliance can be used by children aged from 8 years and above and persons with reduced physical,
sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or
instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall
not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
• Keep your unit in proper working condition and do not allow unauthorized modifications to theunit.
QUALIFIED SERVICE PERSONNEL
Recognize Safety Alerts
!
This is the safety alert symbol. When you see it in this manual or on the unit, be
alert to the potential of personal injury or damage to the unit.
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WARNING
Onlytrainedand certifiedelectrical,plumbingandrefrigerationtechniciansshouldservicethisunit.ALL WIRING
AND PLUMBING MUST CONFORM TONATIONAL AND LOCAL CODES. FAILURE TO COMPLY COULD RESULT IN
SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE.
SAFETY PRECAUTIONS
Thisunithas been specificallydesignedto provide protection against personal injury.Toensurecontinuedprotection
observe thefollowing:
WARNING:
Disconnect power to the unit before servicing following all lock out/tag out procedures established by the user. Verify all of
the power isoff to the unit beforeany work is performed.
Failure to disconnect the power could result in serious injury, death or equipment damage.
CAUTION:
Alwaysbe sure to keeparea around the unit clean and free of clutter. Failureto keep this area cleanmay result in injuryor
equipmentdamage.
SHIPPING AND STORAGE
CAUTION:
Before shipping, storing, or relocatingthe unit, the unitmust be sanitizedand all sanitizing solutionmust be drained from
the system. Afreezing ambient environment willcause residual sanitizingsolutionor waterremaininginside the unit to
freeze resultingin damagetointernal components.
CO2 (CARBON DIOXIDE) WARNING
DANGER:
CO2 displaces oxygen.Strict attentionMUST be observed inthepreventionof CO2 gasleaksinthe entire CO2 and
soft drink system. If a CO2 gas leak is suspected, particularly in a small area, IMMEDIATELY ventilatethe contaminated
areabeforeattemptingto repairthe leak. Personnel exposedtohighconcentrationsof CO2 gas experiencetremors which
are followedrapidly by lossof consciousnessand DEATH.
POWER CORD
If the power cord is damaged, it must be replaced by a special cord available from the manufacturer or its service agent.
Detachable cord sets should meet the belowrequirements:
• Cord type should be H05VV-F or stronger, with earthing conductor;
• Cord section should be minimum nominal cross-sectional area of 1.0mm^2;
• Plug should also be earthing type and obtain approval with above cord.
SOUND LEVEL
The A-weighted sound pressure level has been determined to be below 70dBA.
UNIT LOCATION
This unit is not designed for use in outdoorlocations.

3 © 2019, Cornelius Inc
CAUTION:
Applianceisnot suitableforinstallation inan area where a water jet could be used.
CAUTION:
The appliancemust be placedina horizontal position.
GENERALINSTRUCTIONS
GENERAL DESCRIPTION
This manual is a guide for installing, operating, and maintaining this equipment.
This section gives the Unit Description, Theory of Operation, and design Data for High-
ball dispenser. This unit must be installed and serviced by a qualified Service Person.
This unit Contains no User serviceable parts.
WARRANTY REFERENCE INFORMATION
Warranty Registration Date
(to be filled out by customer)
Unit Part Number:
Serial Number:
Install Date:
Lacal Authorized Serviced Center:
UNIT DESCRIPTION
The Bubble post-mix, high-ball dispenser is all in one,plug and play unit.Also it have
several advanced functions such as water and CO2 alarm etc..
Bubble
The Bubble-Beverage dispenser is an all in one whiskey drinks machine, plug-and-play, and
can provide a variety of different types of alcoholic drinks with different tastes.
Installation is very simple and convenient, easy to maintain. All bottles are built-in,
and the ratio can be adjusted for easy use.
Bubble whiskey dispenser has the following characteristics:
•Large LED illuminated graphic •Circuit breaker
•All covered side stickers •Built-in carbonator
•3 bottles built-in •Removable refrigeration deck (s)
•Removable drip tray •SST buttons with LED light
•Programming board •Hi-efficiency soda water valve
•Alarm for water & CO2 gas •Merchandiser lock
•Counting number of drinks
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4 © 2019, Cornelius Inc
UNITUNIT SPECIFICATION
Table1
Height
34 inches
862mm
Width
16 inches
409mm
Depth
27 inches
685mm
Shipping weight(approx)
165Pounds
75Kg
Water Bath Size
13 gal (US)
48L
Ice Bank Weight
23Ib
7Kg

5 © 2019, Cornelius Inc
Part Numbers
60 Hz Model, 220 VAC see nameplate
50 Hz Model, 230 VAC see nameplate
Applicable beverage types: whiskey alcoholic beverages
Draw Capacity:
Peak draw capacity: 100cups in 2 hours, 180ml cups
Drink temperature: ≤4.4℃
Ratio: soda water: whisky=3:1; soda water : whisky: flavor=6:1:1
Miscellaneous Information
Refrigerant..............................R134a
Compressor HP......................1/3Hp
Safety Approvals.....................GB(50Hz),CB(60Hz)
Sanitary Approvals..................GB(50Hz)
Electronic Controls..................Electronic ice bank and liquid level control
THEORY OF OPERATION
NOTE: The unit is factory set to dispense carbonated water as per customer's requirement. it is available
to dispense at most 3 non-carbonated waters with carbonated water dispensing from the remaining
valve(s). Non-carbonated water dispensing valve(s) may be converted to also dispense carbonated
drink(s).
Fill the refrigerating water tank with conductive water until it flows out from the overflow. Connect the drinking water
bucket (meeting the drinking water standard) with the equipment intake pipe, connect the CO2 gas source, set it to 85Psi,
and connect the signal line. Make sure the correct power supply is connected. Turn on the main power switch and run the
machine.
The cold drinking water of this equipment adopts indirect heat exchange design. Drinking water and cold source are
separated without contact, which effectively ensures the quality of beverage. Built-in carbonization equipment, drinking
water through stainless steel heat exchanger coil in the cold water tank respectively for heat exchange, so as to obtain the
required carbonated water cold water and mix different tastes of wine into Hi-bar beverage. The equipment has built-in
carbonization pump, which does not need to be connected to the water pressurization system. The pump can be started
according to the probe inside the carbonization equipment, and it can provide enough flow and pressure. The refrigeration
water tank is equipped with ice control elements, which can control the ice weight more accurately.
The equipment is equipped with three maximum 2L bottles, open the light box to take out the bottle and put the
corresponding wine tube in; the equipment is equipped with a water outlet solenoid valve and three peristaltic pumps;
connected with a carbonated water outlet valve and three stainless steel outlet tubes; the lower part of the light box is
equipped with five stainless steel metal keys, which can support up to five kinds of taste drinks.

6 © 2019, Cornelius Inc
Notes

Titan Service Manual
7 © 2019, Cornelius Inc
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CAUTION
:
INSTALLATION
Onlytrainedandcertifiedelectrical,plumbingandrefrigerationtechniciansshouldservicethisunit.
CAUTION:
Thisapplianceisfor indoor use only.The applianceisonly tobe installedinlocationswhereitsuse and maintenance is
restrictedtotrainedpersonnel.
ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES.
WARNING:
It isthe responsibility of theinstallerto ensure thatthe water supply tothe dispensing equipmentisprovidedwith
protection back flow by an air gap as definedin ANSI A 112.1.2-1979; or an approvedvacuum breaker or other such
method as provedeffectiveby test and must comply withall federal, state and local codes.
Failure to comply could result in serious injury, death or damage to the equipment.
Water pipe connections and fixtures directly connected to a potable water supply shall be sized, installed and
maintained according to Federal, State and Locallaws.
WARNING:
The water source of the equipment is potable barreled water, and water level probe is installed. Please do not use pure
water, otherwise it will cause water level control failure; after the water probe and signal wire are connected, turn on the
power switch of the equipment. Otherwise, there will be water pump protection shutdown.
DELIVERY INSPECTION AND UNPACKING
Each unit is completely tested thoroughly and inspected before shipment. Upon receiving the units from shipment
carrier, carefully inspect the unit for visible indication of damage. If any damages exist, file a claim withthe shipment
carrier.
Table2
Accessories
Part No.
Quantity
Cup rest
1
Power cord
1
Drain Hose
50119
1
Clamps
70339
2
Decals
Varies withdispenser
1 set
Manual
890759403
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INSTALLATION REQUIREMENTS
Table3
ELECTRICAL REQUIREMENTS
WARNING:
Before connecting electrical power to the unit refer to nameplate toverify power requirements. To avoidpossible serious
injuryor death theELCB (earthleakagecircuit breaker) must beinstalledinelectrical circuit of all 50 Hz units.
WARNING:
To avoidpossible electrical shockthe unit must be electrically grounded usingthe green grounding screw provided inside
theelectricalcontractorbox.
CAUTION:
Thewiringmustbe properlygroundedand connected througha 10-amp disconnect switch(slow–blowfuseor equivalent
HVAC/Rcircuitbreaker).
ALL WIRING MUST CONFORMTO NATIONAL AND LOCAL CODES. MAKE SURE UNIT IS PROPERLY
GROUNDED.
ELECTRICAL REQUIREMENTS
Ambient (room) temperature MUST NOT EXCEED 32°C temperatures in excess of 32°C will void the factory warranty
and may eventually result in refrigeration system failure.
CAUTION —To avoid overheating and damaging to the unit,and voiding the warranty, there must be at least 6 - inch
(0.15 m)of clearance on all sides and 18 - inch (0.45 m) on the top of the unit.
CAUTION —This unit is designed for indoor installation only
(in non harsh environments).
CAUTION —If the unit is exposed to freezing temperature ,water in the unit will freeze and may damage the unit.
CAUTION —Avoid spillage into the top vents.
INSTALLATION PROCEDURE
Counter-top Installation
WARNING:
Theunitisheavyand extremecareshould be takenwhenmovingor lifting theunit. Do not attempt tolifttheunit
Weight
Front or rear counter must be level and able to
support 400 lbs.(180Kg)
Environment
Indoor installationonly
Temperature
10 to 32°C ambienttemperature
Clearance
18-inches(450mm)above and 6-inches(150mm) beside
CO2
85 psig at unit with internalcarbonator
Water
Bottled water (not pure water)
Electrical
Seenameplateon unit for electrical requirements

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9 © 2019, Cornelius Inc
manually.
Failure to comply could result in serious injury, death or damage to the equipment.
Counter-top Installation
1. Place the unit on a level counter capable of supporting at least 400 pounds ( 180 kg ).
2. Take out the suction pipe assembly and the plastic pipe in the accessories and connect it
with the water inlet on the back of the equipment; take a bottle of drinking water, open and
remove the cap, adjust the plastic positioning plate at the bottom of the suction pipe assembly
to ensure that the water level probe is at least 2 cm higher than the suction pipe; then insert
the bottled water; at the same time, connect the water level control signal wire and fasten the
nut;
Water inlet
-Water suction pipe
-Water level probe
-positioning plate
Fasten the nut
of signal wire

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10 © 2019, Cornelius Inc
3. Open the front splash panel and find the air intake pipe from the fitting box. Similarly, pass
through the hole in the rear panel of the equipment. Connect the CO2 intake pipe at the front
end of the water tank. Connect the power supply, use the water valve nozzle to connect the
water tank drainage pipe to the water dripping tray, and stop the water filling. If conditions
permit, use ice water. First, the stainless steel nozzle jacket is unloaded by external rotation,
then the valve core is removed, the stainless steel water jacket in the fittings is taken out and
installed on the valve, the drip box is removed, the drainage pipe is pulled out from the lower
part of the equipment, the water plug is removed, and the water pipe is connected to the
pagoda pipe with the water jacket.
Connect the carbon dioxide pipe
Take out the drip tray Realese the soda water valve & internal parts

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11 © 2019, Cornelius Inc
Remove the spool clockwise Remove the water supply Draw drain pipe from bottom
valve sleeve and clip it to of equipment
the valve nozzle
Remove the blockage cap, connect the water pipe to the pagoda head of the water jacket,
power the equipment, press the soda water button, the water from the valve nozzle will enter
the water tank and add to the overflow pipe of the water tank to flow out; then the drainage
pipe will be filled with the blockage cap, put into the bottom of the equipment, install the
dripping tray; take off the water jacket; reload the valve core and the valve nozzle jacket.
CAUTION —Make sure that the power to the unit is disconnected (unplugged) before removing the covers.
CAUTION —Equipment must be installed horizontally.
CAUTION —The equipment should be installed in the use area and be convenient for the
. maintenance of trained professional maintenance personnel.
4. Installation of alcoholic drinks: The equipment can only be built-in 3 alcoholic drinks,

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12 © 2019, Cornelius Inc
containing at least 1 kind of whiskey. Open the light box panel and see three groups of pipes.
They are marked with 1 #, 2 #, 3 #; 1 # must be inserted into the whiskey bottle, 2 # and 3 #
must be inserted into the corresponding bottle; among them, choose the appropriate bottle
stopper according to the size of the bottle mouth.
5. Connect the power cord, turn on the main power supply, turn on the LED light switch above
the light box, and the light box will turn on. Close the light box and lock the lock and buckle.
Absorption tube of wine
Power cord

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13 © 2019, Cornelius Inc
NOTE -- Water bath must be filled with water before the unit will run.
6. Equipment operation, refrigeration system and carbonization system operation.
After the start of operation, the refrigeration system starts to run after self-inspection; the
carbonized water pump starts to run, and presses the soda water button (the first button) to
exhaust. At this time, the water level in the bucket will drop, and when the water level of the
carbonized tank reaches, the pump will stop.
Main power switch
LED switch
Soda water

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14 © 2019, Cornelius Inc
GLOBAL ICE BANK CONTROL (GIBO) THEORY OF OPERATION
Once electrical power is supplied to the Unit, the agitator motor will start. There will be a three-minute time delay before
the refrigeration compressor and the condenser fan motor will start. This three-minute time delay will take place each time
electrical power to the Unit is interrupted. The Unit will continue to operate until ice covers all three stainless-steel pins on
the ice bank control probe. The ice bank control module senses this by measuring the difference in electrical resistance
between the water and the ice. When the ice on the evaporator coil becomes thick enough, it covers the three stainless-
steel pins on the ice bank control probe. The control module senses there is enough ice and turns the refrigeration
compressor and the condenser fan motor off. The Unit remains turned off until the ice bank control three stainless-steel
pins are free of ice. Once this happens, the ice bank control module starts the refrigeration compressor and the condenser
fan motor.
Operation
CAUTION —Pipe connectors and fasteners for drinking water sources must be measured, installed
and maintained in accordance with local codes.
CAUTION —The intake pressure of carbon dioxide is 85psi, and the pressure switch is connected.
Equipment operation steps
1. Check whether the water intake connection of the equipment is tight and the position of the water
level probe and the suction pipe is correct, that is, the probe is higher than the suction hole of the
suction pipe; confirm the use of non-pure water; check whether the pressure of carbon dioxide
cylinder is 85psi after decompression of the output pressure; and the pipeline is leak-free; check
whether the power line is connected properly and the power supply is correct; press the main power
switch at the top of the equipment. Check whether the refrigeration system is working properly.
2. When the refrigeration system stops and the ice stops, drinks with different tastes can be sold
normally; drinks with different tastes can be selected according to the valve stickers; the key of this
device is to press the button immediately, press the button, do not let go, the light belt is lit, drinks
are poured out from the outlet and into the cup; when it is full, the key is loosened and the cup is
finished;

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15 © 2019, Cornelius Inc
Ice Bank Control
The ice bank control operates the compressor and condenser fan motor to control the size of the ice bank. The control
board will not restart the compressor until after the compressor has been off for at least 3 minutes to
allow the refrigeration system pressures to equalize.
Carbonator Control
The carbonator control operates the integral carbonator pump to maintain the water level in the carbonator tank within
pre-established limits. A programmed timer shuts down the carbonator pump motor if it operates
continuously for more than 3 minutes. This prevents the carbonator from running continuously if there is a water leak or
loss of water supply.
Voltage Cutout Protection
The control board monitors the input line for high and low voltage conditions. If the voltage is outside of the acceptable
range, the control will not allow certain operations (to protect motors from damage).
Key and flavor Description
1. There are three kinds of alcoholic drinks in the equipment. There are two optional working modes:
one requires two bottles of whiskey and one bottle of liqueur. Mode 2 requires 1 bottle of whiskey and 2
bottles of liqueur.
2. There are three sets of suction pipe components inside the equipment, labeled with 1, 2, and 3.
Among them, 1 must be used for whiskey. Five buttons in front of the light box are fixed to the soda
water button for the first button (left number on the front of the machine). The following figure is specific:

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16 © 2019, Cornelius Inc
Note: The key of the device is to press the button immediately. When standby, the LED lamp
does not light up (blue light). When you press the button to punch a drink, the LED light belt
will light up.
Adjusting the ratio of drinks
1. The flow rate of liquor and water can be adjusted.
2. Open the light box with a blue film-covered keyboard and a small screen on the back. The following
picture:
Whisky1
Whisky2
Flavor
Whisky
Flavor1
Flavor2
Mode 1
Mode 2