Cornelius XTREME 631814001 Setup guide

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460202IPL
07–22–2005
IMI Cornelius Co., 2005 XTREME ICE (1444 and 1844)
1 of 12
Rev A
XTREME ICE MAKER (1444 AND 1844 SERIES)
631814001
631814002
631814003
631814004
631814020
631814040
631814041
631818001
631818002
631818003
631818050
631818051
631818052
MODEL NO.

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460202IPL
07–22–2005
IMI Cornelius Co., 2005 XTREME ICE (1444 and 1844)
2 of 12
Rev A
XTREME ICE MAKER (1444 AND 1844 SERIES)
1
2
3
6
7
8
5
4
FIGURE 1. GENERAL ASSEMBLY (AIR CONDENSER SHOWN)
Item
No. Part No. Name
1 161168006 Screw TC 8-32 HXWS 12
161090000 Screw TC 8-32 HXWS 10 (Marine)
2 164510000 Grommet Nut
3 166194001 Grille
630200510 Grille (Marine)
4 631500096
631500257
Front Panel Ass’y
Front Panel Ass’y (XAC1844 only)
Item
No. Part No. Name
5 630201041 Cover, Electrical Box (1444)
630201235 Cover, Electrical Box (1844)
630201247 Cover, Electrical Box (Marine)
6 318308000 Screw TR 10-32 PAPH 32
7 630201194 Cover, Top
8 630900887 Splash Panel

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460202IPL
07–22–2005
IMI Cornelius Co., 2005 XTREME ICE (1444 and 1844)
3 of 12
Rev A
XTREME ICE MAKER (1444 AND 1844 SERIES)
SEE DETAIL A
SEE DETAIL B
DETAIL BDETAIL A
1
1
2
3
4
5
6
7
8
910
11
12
14
13
13
19
15
16
17
18
FIGURE 2. TRIM ASSEMBLY (AIR CONDENSER SHOWN)
Item
No. Part No. Name
1 07578 Thread Cutting Screw, Phil Truss
Hd, No. 8-32 By 3/8-In. Long
2 630201160 Brace, Electrical Box
630201271 Brace, Electrical Box (Marine)
3Electrical Box Ass’y (See Figure 9)
4 165384000 Sheet Metal Screw, No. 8 By 1/2-In.
Long
5 630201076 Panel, Side
630201254 Panel, Side (Marine)
6 630901000 Washer, .340 I.D.
7 630900924 Switch, On/Off
8 630900798 Switch, Proximity
9 630900827 Cover, Evaporator, Large
Item
No. Part No. Name
10 630900870 Fitting, Placeholder
11 631500120 Water Distributor Ass’y (See Figure
10)
12 164126000 Screw
13 630201190 Recess Panel
14 00311 Grommet
15 00987 Fitting
16 630900818 Tube, Vynl Mold
17 630201093 Bracket, Vynl Tube
18 164713001 Screw
19 162445002 Clip

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460202IPL
07–22–2005
IMI Cornelius Co., 2005 XTREME ICE (1444 and 1844)
4 of 12
Rev A
XTREME ICE MAKER (1444 AND 1844 SERIES)
1
2
2
8
9
6
7
4
10
11
12
13 14
15
16
17
19
20
21
22
23
25
26
28
30
31 32
SEE DETAIL A
DETAIL A
5
33
34
35
FIGURE 3. BUILD ASSEMBLY (AIR CONDENSER)
Item
No. Part No. Name
1 630201156 Wrap, Cabinet (1444)
630201249 Wrap, Cabinet (1844)
2 165384000 Sheet Metal Screw, No. 8 By 1/2”
3 420906000 Tube, .265 I.D. (Not Shown)
4 630200935 Flange, Bulkhead
5 630900783 Fitting, Bulkhead
6 630201570 Flange, Bulkhead
7Condenser Ass’y (See Figure 7)
8 630900868 Pressure Sensor Ass’y
9Water Pump Ass’y (See Figure 11)
10 630900895 Hex Nut, No. 8-32
11 630900869 Pan, Water Wrap
12 631500148 Kit Comp 208V 60HZ (1444)
631500161 Kit Comp 3HP 240V 50HZ (1444)
631500098 Kit Comp 3-1/4HP 240V 60HZ
(1844; 1PH)
631500097 Kit Comp 3-1/4HP 230V 60HZ
(1844; 3PH)
13 164083005 Hex Nut, 5/16-18
14 164154001 Washer, .375 I.D.
15 630900964 Sleeve Grommet 60HZ (1444)
165596002 Sleeve Grommet 50HZ (1444)
165596003 Sleeve Grommet (1844)
16 630900791 Solenoid Valve
Item
No. Part No. Name
17 630201038 Brace, Bulkhead
18 638006070 Tube, .375 I.D. (Not Shown)
19 Bulkhead Ass’y (See Figure 6)
20 164126000 Screw, SM 8 PHTR 16
21 165637009 Dump Valve
22 630201113 Bracket, Water Pan
23 630000853 Base (1444)
630000894 Base (1844)
24 630201112 Bracket (Not Shown)
25 630201092 Clip
26 630900930 Tube, Vynl
27 161862005 Sensor Temp (Not Shown)
28 161462001 Clamp, Screw
29 630000854 Service Valve and Bracket Ass’y
(1444; Not Shown)
630000886 Service Valve and Bracket Ass’y
(1844; Not Shown)
30 166184003 Dryer
31 161921008 Expansion Valve (1444)
630901095 Expansion Valve (1844)
32 165629009 Hot Gas Valve
33 630900833 Water Pan
34 630900963 Grommet
35 630201267 Bracket, Stiffener
36 630201250 Bracket, Fan Motor (Not Shown)

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460202IPL
07–22–2005
IMI Cornelius Co., 2005 XTREME ICE (1444 and 1844)
5 of 12
Rev A
XTREME ICE MAKER (1444 AND 1844 SERIES)
SEE DETAIL A
DETAIL B
DETAIL A
17
SEE DETAIL B
18
20
28
31
21 23
30 32
24 12 44 1
09
8
11
34
37 42
40
35
38
39
41
33
19
25
26
27
43
29
14 27
1
46
7
36
45
62
13
14
15
16
10
2
FIGURE 4. BUILD ASSEMBLY (REMOTE)
Item
No. Part No. Name
1 630201156 Wrap, Cabinet
2 165384000 Sheet Metal Screw, No. 8 By 1/2-In.
3 420906000 Tube, .265 I.D. (Not Shown)
4 630200935 Flange, Bulkhead
5 630900783 Fitting, Bulkhead
6 630201570 Flange, Bulkhead Fitting Flat
7 630201158 Panel, Back
8 630900868 Pressure Sensor Ass’y
9Water Pump Ass’y (See Figure 11)
10 630900895 Hex Nut, No. 8-32
11 630900869 Pan, Water, Wrap
12 631500148 Kit Comp 208V 60HZ (1444)
631500098 Kit Comp 3-1/4HP 240V 60HZ
(1844; 1PH)
631500097 Kit Comp 3-1/4HP 230V 60HZ
(1844; 3PH)
13 164083005 Hex Nut, 5/16-18
14 164154001 Washer, .375 I.D.
15 630900964 Sleeve, Grommet (1444)
165596003 Sleeve, Grommet (1844)
16 630900963 Grommet (1444)
17 630900791 Solenoid Valve
18 630201038 Brace, Bulkhead
19 166225000 Receiver (1444)
630901097 Receiver (1844)
20 Bulkhead Ass’y (See Figure 6)
21 164126000 Screw SM 8 PHTR 16
22 165637009 Dump Valve
Item
No. Part No. Name
23 630201113 Bracket, Water Pan
24 630000853
630000894
Base (1444)
Base (1844)
25 630201234
630201270
Mounting Plate, Receiver (1444)
Mounting Plate, Receiver (1844)
26 01022 Washer
27 09652 Hex Nut
28 630201112 Bracket
29 630201182 Bracket, Receiver Top
30 630900833 Water Pan
31 630900930 Tube, Vynl
32 300098000 Button Plug
33 161426001 Clamp
34 630000854
630000886
Service Valve and Bracket (1444)
Service Valve and Bracket (1844)
35 166184003 Dryer
36 165384000 Screw
37 161921008
630901095
Expansion Valve (1444)
Expansion Valve (1844)
38 165629009 Hot Gas Valve
39 165677008 Switch Ass’y
40 165629011 Solenoid Valve
41 630900479 CRO Valve
42 41275 Check Valve
43 630001146 Foamed Accumulator Assembly
44 630201524 Accumulator Bracket
45 630901346 Compresor Crankcase Heater
(1444 only –Not Shown)
46 630201190 Evaporator Wrap

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460202IPL
07–22–2005
IMI Cornelius Co., 2005 XTREME ICE (1444 and 1844)
6 of 12
Rev A
XTREME ICE MAKER (1444 AND 1844 SERIES)
SEE DETAIL A DETAIL A
SEE DETAIL B
DETAIL B
1
2
2
34
56
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
10
23
24
25
26
27
29
30
31
32
33
34
35
3
36
FIGURE 5. BUILD ASSEMBLY (WATER COOLED)
Item
No. Part No. Name
1 630201156 Wrap, Cabinet
2 165384000 Screw SM 8 HX 16
161090000 Screw TC 8-32 HXWS 10 (Marine)
3 420906000 Tube, .265 I.D.
4 630200935 Flange, Bulkhead
5 630900783 Fitting, Bulkhead
6 630201570 Flange, Bulkhead
7 630201157 Panel, Back
630000899 Panel, Back (Marine)
8 630900868 Pressure Sensor Ass’y
9Water Pump Ass’y (See Figure 11)
10 630900895 Hex Nut, No. 8-32
11 630900869 Pan, Water, Wrap
12 631500148 Kit Comp 208V 60HZ (1444)
631500098 Kit Comp 3-1/4HP 240V 60HZ
(1844; 1PH)
631500097 Kit Comp 3-1/4HP 230V 60HZ
(1844; 3PH)
13 164083005 Hex Nut, 5/16-18
164083006 Hex Nut, 5/16-18 (Marine)
14 164154001 Washer, .375 I.D.
164154002 Washer Ft .312 I.D. (Marine)
15 630900964 Sleeve, Grommet (1444)
165596003 Sleeve, Grommet (1844)
16 630900963 Grommet (1444)
630201266 Grommet (1844)
17 630900791 Solenoid Valve
18 630201038 Brace, Bulkhead
Item
No. Part No. Name
19 164838004 Water Coil Ass’y (1444)
630901090 Water Coil Ass’y (1844)
20 Bulkhead Ass’y (See Figure 6)
21 164126000 Sheet Metal Screw, Phil Truss Hd,
No. 8 By 1/2-In. Long
22 165637009 Dump Valve
23 630201113 Bracket, Water Pan
24 630000853 Base (1444)
630000894 Base (1844)
630000898 Base (Marine)
25 161763012 Tube Ass’y (1444)
630250160 Tube Ass’y (1844)
26 164832016 Tube Ass’y, Water Inlet (1444)
630250158 Tube Ass’y, Water Outlet (1844)
27 164832015 Tube Ass’y, Water Outlet (1444)
630250159 Tube Ass’y, Water Outlet (1844)
28 630201112 Bracket (Not Shown)
29 300098000 Button Plug
30 630900930 Tube, Vynl
31 161426001 Clamp
32 00214 Washer
33 164980002 Valve, Water Regulator
34 161189000 Washer
35 166196002 Clamp, Water Coil
630200325 Clamp, Water Coil (Marine)
36 630900833 Water Pan
37 630201268 Bracket Water Coil Fnt (Not Shown)
38 630201269 Bracket Water Coil Bck (Not Shown)

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460202IPL
07–22–2005
IMI Cornelius Co., 2005 XTREME ICE (1444 and 1844)
7 of 12
Rev A
XTREME ICE MAKER (1444 AND 1844 SERIES)
1
2
3
4
5
6
7
7
8
9
9
11
11
12
12
13
15
16
17
12
14
FIGURE 6. BULKHEAD ASSEMBLY
Item
No. Part No. Name
1 630900903 Clip
2 630900847 Panel, Bulkhead Left
630900849 Panel, Bulkhead, Right
3 630900844 Bulkhead, Rear
4 630901121 Screw SM 8 HXWS 16 SS
5 630900833 Pan, Water, Large, Right
630900835 Pan, Water, Large, Left
6 630900892 Plug
7 630900858 Frame, Evaporator, Left
630900859 Frame, Evaporator, Right
8 630900781 Deflector, Water
9 630201024 Gasket, Frame, Top and Bottom
10 631500139
631500140
Kit Service Evap Frame Left
(Standard Cube)
Kit Service Evap Frame Left
(Large Cube)
Item
No. Part No. Name
631500135 Kit Service Evap Frame Ri
g
ht
631500135
Kit
Service
Eva
Frame
Right
(Standard Cube)
631500138
(Standard
Cube)
Kit Service Evap Frame Right
(L Cb)
g
(Large Cube)
11 630201027 Gasket, Side, Left
630201028 Gasket, Side, Right
12 630901495 Lock Nut Nylon 8–32
13 630900857 Frame, Evaporator, Bottom
14 630900896 Sheet Metal Screw, Hex Hd, No. 14
by 5/8”
15 630250142 Evaporator Line, Upper, Left
630900962 Evaporator Line, Upper, Right
16 630250142 Evaporator Line, Lower, Left
630900962 Evaporator Line, Lower, Right
17 630201242 Bracket, Evaporator Frame Support

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460202IPL
07–22–2005
IMI Cornelius Co., 2005 XTREME ICE (1444 and 1844)
8 of 12
Rev A
XTREME ICE MAKER (1444 SERIES)
1
2
3
45
6
7
8
9
10
FIGURE 7. CONDENSER ASSEMBLY
Item
No. Part No. Name
1 161870006 Condenser Coil
2 630201159 Shroud, Condenser
3 630900190 Sheet Metal Screw, Phil Pan Hd, No.
8 By 3/8-In. Long
4 630900889 Well Nut, 1/4-20
5 39898 Fan Blade
Item
No. Part No. Name
6 630900996 Bracket, Motor
7 23978 Washer, .690 I.D.
8 165294000 Machine Screw, Hex Hd, 1/4-20 By
1-In. Long
9 630000870 Motor Cond 230V 50/60HZ
10 07667 Machine Screw, Hex Hd, No. 8-36
By 1/2-In. Long

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460202IPL
07–22–2005
IMI Cornelius Co., 2005 XTREME ICE (1444 and 1844)
9 of 12
Rev A
XTREME ICE MAKER (1844 SERIES)
1
12
3
9
8
10
11
6
7
5
4
3
2
FIGURE 8. CONDENSER ASSEMBLY
Item
No. Part No. Name
1 630901072 Condenser Coil
2 630201245 Shroud, Condenser
3 630201541 Shroud, Collar
4 164005001 POP Rivet
5 630901093 Fan Blade
6 630201250 Motor Bracket
Item
No. Part No. Name
7 630901092 Motor Cond 230V 50/60Hz (1844)
8 168745000 Hex Bolt 1/4–20
9 164820012 Mounting Bracket
10 00239 Washer, Lock
11 164154001 Washer, Flat
12 630900190 Sheet Metal Screw, Phillips Pan Hd,
No. 8 x 3/8 in. Long

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460202IPL
07–22–2005
IMI Cornelius Co., 2005 XTREME ICE (1444 and 1844)
10 of 12
Rev A
XTREME ICE MAKER (1444 AND 1844 SERIES)
1
2
2
2
2
3
4
5
6
7
8
9
10
11
12
FIGURE 9. ELECTRICAL BOX ASSEMBLY
Item
No. Part No. Name
1 630900789 Control Board
2 07578 Thread Cutting Screw, Phil Truss
Hd, No. 8-32 By 3/8-In. Long
3 40713 Relay, 208/240V 50/60HZ (1444)
630901104 Relay, 208/240V 50/60HZ (1844)
4 630460105 Spacer, Control Board
5 630901013 Relay, Start 230V 60HZ (1444)
41042 Relay, Start 230V 50HZ (1444)
161998018 Relay, Start 60HZ (1844)
6 161838002 Terminal Block
7 630900905 Switch
Item
No. Part No. Name
8 630200166 Strap, Capacitor
9 630901016 Capacitor Run 440V 60HZ (1444)
161192005 Capacitor Run 330V 50HZ (1444)
161192011 Capacitor Run 440V 60HZ (1844)
10 630900730 Capacitor, Start 60HZ (1444)
630900176 Capacitor, Start 50HZ (1444)
41044 Capacitor, Start (1844)
11 03611 Bushing
12 630201035 Wrap, Electrical Box (1444)
630201233 Wrap, Electrical Box (1844)
630201246 Wrap, Electrical Box (Marine)

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460202IPL
07–22–2005
IMI Cornelius Co., 2005 XTREME ICE (1444 and 1844)
11 of 12
Rev A
XTREME ICE MAKER (1444 AND 1844 SERIES)
Item
No. Part No. Name
1 630900883 Plug
2 630900780 Distributor, Water, Inner
3 630900809 O-Ring, .075 I.D.
4 630900779 Distributor, Water, Inner, Barb
5 630900777 Distributor Ass’y, Water
1
2
3
4
3
5
FIGURE 10. WATER DISTRIBUTOR ASSEMBLY
Item
No. Part No. Name
1 630900881 Tube, Pump to Dump Valve
2 630900796 Pump, Water, 240V 50/60HZ
3 630900980 Tube, Pump to Distributor
4 163242002 Clamp
1
2
3
4
FIGURE 11. WATER PUMP ASSEMBLY
Item
No. Part No. Name
1 630201301 Cover, Front
2 630901103 Cap, Front Panel
3 630201018 Rail, Front Panel, Left
4 630201020 Rail, Front Panel, Right
5 630201195 Cover, Front
6 166194001 Grill, Air
7 161168006 Screw
8 164854002 Spacer
1
2
3
4
25
6
8
7
FIGURE 12. FRONT PANEL ASSEMBLY

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460202IPL
07–22–2005
IMI Cornelius Co., 2005 XTREME ICE (1444 and 1844)
12 of 12
Rev A
XTREME ICE MAKER (1444 AND 1844 SERIES)
ACCESSORIES/KITS