CPS ROBO-KIT User manual

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CABLEPROTECTIONSYSTEMSFORROBOT!

For the first time in Korea, CPS developed new cable protection system,“ ROBO-KIT ”which is used in the robotic application and preventsthe cables from twisting, damaging or breaking. In addition, as Robo-kitleads the movement of cables, it minimizes the friction and interferenceat the same time. It makes both lifespan of cable prolonged and robotmove freely.RKC+RKS+RKSC+VCGRKR+RKC+RKDRKC+RKS+RKSC+VCG3ROBO-KITRDDPARRKTPRKSRKCVCG

Various industrial robots are used in the manufacturing process of a lot of cables are connected to thehead of attachment of the arm and various tools that can be moved in various directions. The cables andwires of the inner tube can be damaged when repeatedly bend, pull loose twisted action occured if thecables are connected on the robot arm and the head of the manufacturing process in constant rotatingmovement on high speed. This Robo-kit RDD System is so relaxed shirink itself while protecting the cablefrom the relative movement of the robot in any complex posture of the robot can be applied effectively.Convience to install as tubecan be detachable easily.Moving straightly asfollowing movementof robot.※Image : RDD23www.cpsystem.co.kr
CABLEPROTECTIONSYSTEMSFORROBOT!NEW!
Details ofRDD
1.
Other brand : It could behighly damaged due toexposed condition.Before applying roller.To prevent dust, we constitute rollers for all of sides touchedby tubes.
2.
Stroke can be freely adjustable to meetmovement of upper robot-arm suitably.
3.
Cable can be absolutley protected under any conditionas RDD holds by itself to prevent interference betweencables at back side of RDD.
StrokeStroke

RDD2Thegeneraltypeusedinanykindsofrobotswithminimizeddusts.RDD1Applies in light-load robots like handlingrobots, where there are only a fewcables inserted.RDD2EThe enclosed type which preventscables from welding flame or chips inhigh temparature.
NEW!
Kind ofRDD※It's shape could be changed as RDD2E is currently developing.Q’ty (set)Length
RDD-36B 400L : 10EA
ROBO-KIT
RDD1/RDD2/RDD2ERKC/RKD/RKTP/RKSC/RKR/VCG/RKSORDERTube ColorY:YellowB:BlackU:U.V-Resistant(Black Only)Size22, 28, 36, 48, 56, 704ROBO-KIT

CABLEPROTECTIONSYSTEMSFORROBOT!
RDD / Tube Guide SystemRKD / Tube Ball Joint SleeveVCG / Cable End FinishingRKC / Tube ClampsRKSC / Strain Relief InsertRKR / Rotating ConnectorThis Robo-kit RDD system is so relaxed shirink itselfwhile protecting the cable from the relative movementof the robot in any complex posture of the robot canbe applied effectively.RKTP is made of reinforced Polyamid 6. This unit is theinsert of tube to protect from the abrasion, and pro-longs the life time of tube. Also, it is detachable handilyto make it easy to maintenance.RKS in combination with RKC strengthens the flexibilityon the head and specific parts of robot. It decreasesthe load from the mechanical strength.CPSFLEX PAR is made of high quality of Polyamid 12and especially applicable in Robot for the flexibility. It has IP68 protection approved. It can shorten therepairing time, since it is easy to cut off the length asneeded.RKTP / Abrasion ProtectionRKS / Tube Ball JointCPSFLEXRKD in combination with RKC is used for guiding orfixing tubes on robotic application. RKD decentralizesthe mechanical stress on the tube.VCG is the unit for fixing the end part of cables. And itis inserted into RKC in combination with RKSC. It reduces the movement of cables and is comprisedof diverse hole sizes according to the cables sizes.RKC tube clamps in combination with RKD, RKS andRKRC, is used for guiding or fixing tubes in roboticapplication. And its solid design enables RKC to bearhigh mechanical strength.RKSC fixes VCG in the RKS and make it neat the endof cables. RKSC is available to be rotated in RKS sothat it prevents for twisting cables.RKR in combination with RKC, reduces the mechanicalstress on the robot and tube by rotating unit.RKR is used with RKD and RKS in combination.YellowBlack
NEW
※Image : RDD2
Componentsof ROBO-KIT
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Measurementof RDD6ROBO-KITRDD2(E)-36RDD2(E)-48RDD2(E)-56RDD2(E)-70364856703040120169L+190L+254L+215L+290218155600 orless
A
B
D
C
L
RDD.C
E
C
D
A
B
L
E
RDD1RDD2
(Dimensions : mm)RDD1-36RDD1-48RDD1-56RDD1-70Type36485670CPSFLEXPAR3040A
Boltholewidth
120169BWidthL+175L+277C
Boltholewidth
L+200L+270218DLength155EHeight600 orlessLStroke※ RDD2E : RDD.C is not assembled.

Measurementof ROBO-KIT7www.cpsystem.co.krVCG22283648567010.013.520.620.620.620.625.530.540.652.664.177.8-25.530.540.652.664.177.8ConduitSizeWidthHeightLengthRKTP22283648567030.030.030.030.040.045.048.054.062.077.091.5105.0-48.054.062.077.091.5105.0ROBO-KITProductOutsideDiameterCPSFLEX PAR 22/28/36/48/56/70YellowBlackRKC22283648567028.528.545.045.030.034.047.559.088.392.5115.0138.052.064.590.298.2120.3145.043.553.576.084.4100.0126.0RKS22283648567045.055.0100.3103.0108.0132.022.030.080.592.5105.5120.022.030.080.592.5105.5120.022.030.080.592.5105.5120.0RKD22283648567040.063.5120.0123.0130.0154.022.030.083.095.0105.5120.022.030.083.095.0105.5120.022.030.083.095.0105.5120.0RKSC22283648567010.013.520.620.620.620.629.534.544.656.668.382.0-29.534.544.656.668.382.0RKR22283648567043.055.098.098.098.098.018.523.042.042.042.042.0-43.055.098.098.098.098.0(Dimensions : mm)
CABLEPROTECTIONSYSTEMSFORROBOT!

8ROBO-KIT1Asseble bracket and assembled RDD system.
2
Asseble flexible tube inserted with cables to RDDsystem to match groove of RDD.M.3Assemble RDD.F-FR to groove of RDD.F-Body.
 RDD.F-FRRDD.F-Body
4Fix bolt after assembling RKTP to groove of RDD.M.5Completed RDD system.※Bolt specificationRDD-36, 48 : M6X35RDD-56, 70 : M10X45※Bolt / Nut specificationRDD-36, 48 : M4X20, M4 Nylon nutRDD-56, 70 : M4X25, M4 Nylon nut
 RKTP RDD.M

RDD AssemblyRDD2E Assembly
6
Assemble the cover of enclose typeto assembled RDD2.7Completed RDD2E system.
※ RDD2E is now in the process of being developed, so the way of assembly may be changed afterwards.

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CABLEPROTECTIONSYSTEMSFORROBOT!
1RKTP is assembled by connecting the twohalf-circled guards.2Be sure to line up holes neatly for bolt insertion.3Tighten the bolt after inserting nut asshown with allen wrench.4All nuts and bolts are supplied with RKTP.1
When you've decided on a position, connect thegrooves in RKS to the ones on the conduit as shown.
2Line up the holes after connecting bothhalves to ensure smooth bolt entry.3Tighten bolt after inserting nut into engi-neered hole as shown with allen wrench.4Be sure to insert the bolt and nut all theway into the hexagonal slots as this willensure a tight seal.RKTP AssemblyRKS Assembly

10ROBO-KIT1When you've decided on a position, connect the grooves in RKS to the ones onthe conduit as shown.2Line up the holes after connecting bothhalves to ensure smooth bolt entry.3Tighten bolt after inserting nut into engi-neered hole as shown with allen wrench.4Be sure to insert the bolt and nut all theway into the hexagonal slots as this willensure a tight seal.1Connect RKCdirectlytorobotbodyorsupport, and fasten with bolts.2Open the clip.3After connecting RKD or RKS, insert theninto the clip as shown.4Fasten the clip with bolts to ensure optimum protection.RKD AssemblyRKC +RKD Assembly