Craftsman 320.38596 User manual

Operator's ManuaJ
®
C3 MAX AXESS ®AUTO RATCHET
Model No. 320.38596
_WARNING: To reduce the risk of injury,
the user must read and understand the
Operator's Manual before using this product.
*WARRANTY
*SAFETY
*DESCRiPTiON
*ASSEMBLY
* OPERATION
* MAINTENANCE
Sears Brands Management Corporation, Hoffman Estates,
IL 60179 U.S.A.
www.craftsman.com

Warranty Page 2
Safety Symbols Pages 4-5
Safety Instructions Pages 6-8
Description Pages 9-10
Assembly Page 10
Operation Pages 11-14
Maintenance Page 15
Troubleshooting Page 15
Parts List Pages 16-17
CRAFTSMAN ONE YEAR LiMiTED WARRANTY
FOR ONE YEAR from the date of purchase, this product is warranted
against any defects in material or workmanship. With proof of purchase,
defective product will be replaced free of charge.
This ONE YEAR warranty does not cover the sockets and adaptor, which
are covered by the Craftsman Hand Tool Full Warranty.
For complete warranty details, visit the web page :www.craftsman.
corn/warranty
This ONE YEAR warranty is void if this product is ever used while providing
commercial services or if rented to another person. For 90 DAY commercial
and rental use terms, see the Craftsman warranty web page.
This warranty gives you specific legal rights, and you may also have other
rights which vary from state to state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
SAVE THESE INSTRUCTIONS!
READ ALL INSTRUCTIONS!
2 © Sears Brands, LLC

This auto ratchet has many features for making its use more pleasant and
enjoyable. Safety, performance, and dependability have been given top priority
in the design of this product, making it easy to maintain and operate.
_, DANGER: People with electronic devices, such as pacemakers, should
consult their physician(s) before using this product. Operation of electrical
equipment in close proximity to a heart pacemaker could cause interference or
failure of the pacemaker.
_,WARNING: Some dust created by power sanding, sawing, grinding, drilling
and other construction activities contains chemicals known to the state of
California to cause cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
* Lead from lead-based paints
* Crystalline silica from bricks and cement and other masonry products, and
* Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type
of work. To reduce your exposure to these chemical: work in a well ventilated
area, and work with approved safety equipment, such as those dust masks that
are specially designed to filter out microscopic particles.

Thepurposeofsafetysymbolsistoattractyouattentiontopossibledangers.
Thesafetysymbolsandtheexplanationswiththemdeserveyourcareful
attentionandunderstanding.Thesymbolwarningsdonot,bythemselves,
eliminateanydanger.Theinstructionsandwarningstheygivearenosubstitutes
forproperaccidentpreventionmeasures.
,_, WARNING: Be sure to read and understand all safety instructions in this
manual, including all safety alert symbols such as "DANGER," "WARNING," and
"CAUTION" before using this tool. Failure to follow all instructions listed in this
manual may result in electric shock, fire, and/or serious personal injury.
SYMBOL SIGNAL MEANING
SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, or CAUTION; may
be used in conjunction with other symbols or pictographs.
,_ DANGER: Indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
,_, WARNING: Indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
_1_ CAUTION: Indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
Damage prevention and Information Messages
These inform the user of important information and/or instructions that could
lead to equipment or other property damage if they are not followed. Each
message is preceded by the word "NOTICE", as in the example below.
NOTICE" Equipment and/or property damage may result if these instructions are
not followed.
_WARNING: To ensure safety and reliability, all repairs should be performed
by a qualified service technician.
,_ WARNING: The operation of any power tools can result in
foreign objects being thrown into your eyes, which can result
in severe eye damage. Before beginning power tool operation,
always wear safety goggles or safety glasses with side shield
and a full face shield when needed. We recommend a Wide
Vision Safety Mask for use over eyeglasses or standard safety
glasses with side shields. Always use eye protection which is
marked to comply with ANSI Z87.1.

SAVE THESE iNSTRUCTiONS
Some of these following symbols may be used on this tool. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you to
operate the tool better and more safely.
SYMBOL NAME DESIGNATION/EXPLANATION
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
min Minutes Time
Alternating Current Type of current
Direct Current Type or a characteristic of current
iqO No-load Speed Rotational speed, at no load
] Class II Construction Double-insulated construction
.../min Per Minute Revolutions, strokes, surface speed,
orbits, etc., per minute
Do not expose to rain or use in damp
Wet Conditions Alert locations.
To reduce the risk of injury, user must
Read The Operator's Manual read and understand operator's manual
before using this product.
O Always wear safety goggles or safety
Eye Protection glasses with side shields and a full face
shield when operating this product.
Alert Precautions that involve
Safety your safety.
Failure to keep your hands away from the
No-Hands Symbol blade will result in serious personal injury.
Failure to keep your hands away from the
No-Hands Symbol blade will result in serious personal injury.
No-Hands Failure to keep your hands away from the
Symbol blade will result in serious personal injury.
No-Hands Symbol Failure to keep your hands away from the
blade will result in serious personal injury.
Hot Surface To reduce the risk of injury or damage,avoid contact with any hot surface.
5

GENERAL POWER TOOL SAFETY WARNINGS
,_ WARNING: Read all safety warnings and instructions. Failure to follow the
warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded)
power tool or battery-operated (cordless) power tool.
WORK AREA SAFETY
• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
ELECTRICAL SAFETY
•Power tool plugs must match the outlet. Never modify the plug in any
way. Do not use any adaptor plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or
unplugging the power tool. Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable
for outdoor use. Use of a cord suitable for outdoor use reduces the risk of
electric shock.
if operating a power tool in a damp location is unavoidable, use a
ground fault circuit interrupter (GFCl} protected supply. Use of a GFCI
reduces the risk of electric shock.

PERSONAL SAFETY
• Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use tool while tired or under the
influence of drugs, alcohol, or medication. A moment of inattention while
operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective
equipment such as dust mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position
before connecting to power source and/or battery pack, picking up or
carrying the tool. Carrying power tools with your finger on the switch or
energizing in power tools that have the switch on invites accidents.
•Remove any adjusting key or wrench before turning the power tool
on. A wrench or a key left attached to a rotating part of the power tool may
result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.
•Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and
collection facilities, ensure these are connected and properly used. Use
of these devices can reduce dust-related hazards.
POWER TOOL USE AND CARE
• Do not force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and more safely at
the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any
power tool that cannot be controlled with the switch is dangerous and must
be repaired.
• Disconnect the plug from the power source and/or the battery pack
from the power tool before making any adjustments, changing
accessories, or storing power tools. Such preventive safety measures
reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow
persons unfamiliar with the power tool or these instructions to operate
the power tool. Power tools are dangerous in the hands of untrained users.
•Maintain power tools. Check for misalignment or binding of moving
parts, breakage of parts and any other condition that may affect the
power tool's operation, if damaged, have the power tool repaired
before use. Many accidents are caused by poorly maintained power tools.

Keepcuttingtoolssharpandclean.Properlymaintainedcuttingtoolswith
sharpcuttingedgesarelesslikelytobindandareeasiertocontrol.
Usethepower tool, accessories, too[ bits, etc. in accordance with
these instructions, taking into account the working conditions and the
work to be performed. Use of the power tool for operations different from
those intended could result in a hazardous situation.
BATTERY TOOL USE AND CARE
• Recharge only with the charger specified by the manufacturer. A
charger that is suitable for one type of battery pack may create a risk of fire
when used with another battery pack.
• Use power tools only with specifically designated battery packs. Use of
any other battery packs may create a risk of injury and fire.
• When the battery pack is not in use, keep it away from other metal
objects, like paper clips, coins, keys, nails, screws or other small metal
objects that can make a connection from one terminal to another.
Shorting the battery terminals together may cause burns or a fire.
'* Under abusive conditions, liquid may be ejected from the battery;
avoid contact. If contact accidentally occurs, flush with water. If liquid
contacts eyes, additionally seek medical help. Liquid ejected from the
battery may cause irritation or burns.
SERVICE
Have your power too[ serviced by a qualified repair person using only
identical replacement parts. This will ensure that the safety of the power
tool is maintained.
Follow instructions in the Maintenance section of this manual. Use of
unauthorized parts or failure to follow Maintenance instructions may create
a risk of shock or injury.
SPECIFIC SAFETY RULES FOR AUTO RATCHET
Hold power tools by insulated gripping surfaces when performing an
operation where the tool may contact hidden wiring or its own cord.
Contact with a "live" wire will also make exposed metal parts of the tool
"live" and shock the operator.

KNOW YOUR AUTO RATCHET (Fig. 1)
Fig. 1 Ratchet Head
LED Worklight
Lock Switch
Paddle
Switch
J
Forward/Reverse
Toggle
Back of The Ratchet
Max Axess Max Axess Max Axess Max Axess
Socket 1/2" Socket 3/8" Socket 7/16" Adaptor 3/8"
PRODUCT SPECIFICATIONS
Motor 19.2 Volt DC
No-load speed 0-225 RPM
Torque Range 360 in.lbs.
,_ WARNING: The safe use of this product requires an understanding of the
information on the tool and in this operator's manual, as well as knowledge of
the project you are attempting. Before using this product, familiarize yourself
with all operating features and safety rules.
VARIABLE SPEED
The variable-speed paddle switch delivers higher speed with increased pressure
and lower speed with decreased pressure.
FORWARD/REVERSE TOGGLE
The forward/reverse toggle located on the head of the auto ratchet changes the
direction of rotation.

LED WORKLIGHT
The LED worklight, located below the ratchet head, illuminates when the paddle
switch is depressed. This feature provides extra light for increased visibility.
_WARNING: If any parts are broken or missing, do not attempt to attach the
battery pack or operate the auto ratchet until the broken or missing parts are
replaced. Failure to do so could result in possible serious injury.
_1_ WARNING: Do not attempt to modify this auto ratchet or create accessories
not recommended for use with this auto ratchet. Any such alteration or
modification is misuse and could result in a hazardous condition leading to
possible serious injury.
_, WARNING: To prevent accidental starting that could cause serious personal
injury, always remove the battery pack from the tool when not in use.
UNPACKING
This product has been shipped completely assembled.
• Carefully remove the tool and any accessories from the carton. Make sure
that all items listed in the packing list are included.
Inspect the tool carefully to make sure no breakage or damage occurred
during shipping.
Do not discard the packing material until you have carefully inspected and
satisfactorily operated the tool.
If any parts are damaged or missing, please return the tool to the place
of purchase.
PACKING LiST
Max Axess Auto Ratchet, Max Axess sockets: 1/2", 7/16" and 3/8"; Max Axess
adaptor 3/8" and operator's manual.
10

TO ATTACH BATTERY
PACK (AVAILABLE
SEPARATELY) (Fig. 2)
Fig. 2
1. Set the lock switch in the
locked position before Rib
attaching the battery pack, as
shown in Fig. 3.
2. Align the raised rib on battery
pack with groove inside the
auto ratchet, and then insert
the battery pack into the tool.
NOTICE: Make sure that the latch on the battery pack snaps into place and
the battery pack is secured to the tool before beginning operation. Improper
assembly of the battery pack can cause damage to internal components.
TO DETACH BATTERY PACK (Fig. 2)
1. Set the lock switch in the locked position before detaching the battery pack.
2. Depress both battery-release buttons located on the sides of the battery
pack to release the battery pack.
3. Pull the battery pack out and remove it from the tool.
11

LOCK SWITCH (Fig, 3)
To lock the paddle switch, slide
the lock switch to the locked
position. To unlock the paddle
switch, slide the lock switch to the
unlocked O position. The paddle
switch will not work when the lock
switch is in the locked position.
,_, WARNING: Always lock the
paddle switch or remove the
battery pack before performing
maintenance, changing
accessories, storing the tool and
any time the tool is not in use.
PADDLE SWITCH (Fig. 4}
1. Set the lock switch to the
unlocked position.
2. To turn the auto ratchet ON,
depress the paddle switch.
3. To turn it OFF, release
the switch.
LED WORKLIGHT (Fig. 5)
The LED worklight, located below
the auto ratchet head, will turn
on when the paddle switch is
depressed. The LED worklight
will turn off when the switch is
released. This provides additional
lighting on the surface of the
workpiece for operation in lower-
light areas.
VARIABLE SPEED
The variable speed paddle
switch delivers higher speed with
increased paddle switch pressure
and lower speed with decreased
switch pressure.
Fig. 3 Lock switch
®
®
Unlock
lock
Fig. 4 . -_,
Fig. 5 LED worklight
12

FORWARD/REVERSE
TOGGLE (Fig, 6)
The direction of rotation is
reversible and is controlled by a
toggle located on the auto ratchet
head. With the auto ratchet held
as shown in Fig. 6.
For forward rotation, set the
forward/reverse toggle to the
position marked "F." For reverse
rotation, set the forward/reverse
toggle to the position marked "R."
,_. WARNING: Never change the
direction of rotation when the tool
is operating.
ATTACHING AND
REMOVING THE SOCKET
1. Use only sockets of
appropriately fitting design,
within the recommended size
range of 3/8 in. to 7/8 in.
2. Set the lock switch at the
locked position.
3.
Fig. 6 Forward/Reverse Toggle
4.
Fig. 7
To attach the socket, hold the auto ratchet in the normal operating position,
as shown in Fig. 7.
Align the grooves on the socket with the raised ribs in the auto ratchet head.
From beneath the auto ratchet head (same side as the LED worklight), insert the
socket into the auto ratchet head as far as possible; you will hear a "click" to
indicate that the socket is locked in place (Fig. 7).
NOTICE: Make sure that the socket is locked at the same side of the tool as the LED
worklight so that the LED worklight can illuminate the working area.
5. To remove the socket, press it from the top of the auto ratchet head.
13

ATTACHING AND REMOVING THE ADAPTOR
1.
2.
3.
Set the lock switch in the locked position.
To attach the adaptor, hold
the auto ratchet in the normal
operating position, as shown
in Fig. 8.
Align the grooves on the
adaptor with the raised ribs
in the auto ratchet head.
Insert the adaptor into the
auto ratchet head as far
as possible from the opposite
side of the LED light; you
will hear a "click" to indicate
that the adaptor is locked in
place (Fig. 8).
Fig. 8 Adaptor Groove
d
LED worklight
Rib
4. To remove the adaptor, push it from the bottom of the auto ratchet head.
ATTACHING AND REMOVING
A SQUARE SOCKET
(AVAILABLE SEPARATELY)
(Fig. 9)
1. Set the lock switch in the
locked position.
2. Choose a suitable square
socket (depends on the bit to
be used).
3. Attach the adaptor in the auto
ratchet head.
Fig. 9
Square
_ drive
Square _ _._ /Adaptor
Socket ___el
iiiiii t:
4. Depress the steel retention=ball release button on the adaptor.
5. Slide the square socket onto the square drive of the adaptor until it locks
into place.
6. To remove the square socket, depress the steel retention=ball release button
on the adaptor (Fig. 9) and pull the square socket off.
14

TiGHTENiNG HEX BOLTS
AND NUTS (Fig. 10)
1. Install the correct socket to
match the hex bolt or nut.
2. Apply just enough pressure to
keep the socket engaged on
the hex bolt or nut.
3. Position the forward/reverse
toggle in the correct position
for forward rotation.
4. Initially apply minimal
pressure to the paddle switch. Increase the speed only when full control can
be maintained.
NOTICE: Do not over-tighten, as the force of the auto ratchet can break the
fastener. Keep the socket at a right angle to the fastener to avoid damaging the
fastener head.
LOOSENING HEX BOLTS AND NUTS (Fig. 10)
1. Install the correct socket to match the hex bolt or nut.
2. Apply just enough pressure to keep the socket engaged on the hex bolt or nut.
3. Position the forward/reverse toggle in the correct position for reverse rotation.
4. Initially apply minimal pressure to the paddle switch. Increase the speed
only when full control can be maintained.
15

,&
_, WARNING: To avoid serious personal injury, always remove the battery pack
from the tool when cleaning or performing any maintenance.
,_ WARNING: Always wear safety goggles or safety glasses with side shields
when using compressed air to clean the tool. Ifthe operation is dusty, also wear a
dust mask.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most plastics are susceptible
to damage from various types of commercial solvents and may be damaged by
their use. Use clean cloths to remove dirt, dust, oil, grease, etc.
_1_ WARNING: Do not at any time let brake fluids, gasoline, petroleum-based
products, penetrating oils, etc. come in contact with plastic parts. Chemicals can
damage, weaken or destroy plastic which may result in serious personal injury.
WARNING: When servicing, use only identical Craftsman replacement parts. Use
of any other parts may create a hazard or cause product damage. To ensure safety
and reliability, all repairs should be performed by a qualified service technician.
PROBLEM CAUSE SOLUTION
Socket cannot be improper socket Use suitable socket
attached
Socket cannot engage The socket is worn Replace it with a new socket
the fastener
The auto ratchet does Battery is depleted Charge the battery pack
not work
16

MAX AXESS AUTO RATCHET MODEL NUMBER 320.38596
The Model Number will be found on the nameplate attached to the handle of the
tool. Always mention the Model Number when ordering parts for this tool.
To order parts, call 1-800-469-4663.
12 l i l0
12
17

MAX AXESS AUTO RATCHET MODEL NUMBER 320.38596
The Model Number will be found on the nameplate attached to the handle of the
tool. Always mention the Model Number when ordering parts for this tool.
To order parts, call 1-800-469-4663.
3704820000 Sponge Pad 1
2 5620498000 Screw 4
3 3321739000 Left Housing Assembly 1
4 3127155000 Left Mesh 1
5 2830016000 Electric Assembly 1
6 3127140000 Lock Button 1
7 3127153000 Right Mesh 1
8 2790339000 Motor and Gear Case Assembly 1
9 3321740000 Right Housing Assembly 1
10 5670246000 Spring Pin 1
11 3705544000 Switch Trigger 1
12 5610241000 Tapping Screw 6
38596 Manual Revised 13-0516