Crary CWS 1010 User manual

OWNER’S
MANUAL
RECORD SERIAL NUMBER HERE
CASE IH
1010
1020
Manual P/N 26037-00
Rev. 072208
Companion to P/N 26038-00
SN Range: 709608-A00808

DISCLAIMER
This document is based on information available at the time of its publication. While efforts have been made to be accurate, the
information contained herein does not purport to cover all details or variations, nor to provide for every possible contingency in con-
nection with installation, operation, or maintenance. Features may be described herein which are not present in all systems. Crary
Industries assumes no obligation of notice to holders of this document with respect to changes subsequently made.
Crary Industries assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the information contained
herein.
SPECIFICATIONS AND DESIGN ARE SUBJECT TO CHANGE WITHOUT NOTICE.
Crary Industries is continually making improvements and developing new equipment. In doing so, we reserve the right to make
changes or add improvements to our product without obligation for equipment previously sold.
Because modification to this machine may affect the performance, function, and safety of its operation, no modifications are to be
made without the written permission of Crary Industries. Part replacements should be with original equipment supplied by Crary
Industries.
THE CRARY INDUSTRIES STATEMENT OF PRODUCT SAFETY
As a manufacturer of specialized agricultural equipment, Crary Industries fully recognizes its responsibility of providing its customers
products that perform their expected use in a reasonably safe manner. Safety considerations shall be an integral and high prior-
ity part of all engineering/design analysis and judgments involving Crary products. It is our stated policy that our products will be
manufactured to comply with the safety standards specified by theAmerican Society ofAgricultural Engineers, the National Electrical
Code, the Society of Automotive Engineers, and/or any other applicable recognized standards at the time manufactured. However,
this statement should not be construed to mean that our product will safeguard against a customer’s own carelessness or neglect in
violating common safety practices specified in each product’s manual, nor will we be liable for any such act.
SERIAL NUMBER LOCATION
Always give your authorized Crary dealer the serial number of your
machine when ordering parts, requesting service, or any other in-
formation. The serial number decal is located on the front, left hand
end of the air manifold.
Please record the serial number in the space provided on the front
cover and on the warranty and registration card.
© 2008, Crary Industries, All rights reserved. Produced and printed in the USA.
HOw TO reaCH us
aDDress HOurs TelePHOne
FaX numBer e-maIl InTerneT
Crary Industries
237 12th St. NW
P.O. Box 849
West Fargo, ND 58078-0849
Mon. - Fri.
8 A.M to 5 P.M.
Central Time
For Parts and Service:
1-800-247-7335
Fax: [phone]
For Service: [e-mail]
Visit us on the web @
www.terramarc.com
Serial Number Decal
MANUFACTURED BY CRARY INDUSTRIES
MANUFACTURED IN U.S.A.
XXXXXX
WEST FARGO, NORTH DAKOTA 58078 U.S.A.
SERIAL NUMBER

PN 26037-00 R072208 iii
LIMITED WARRANTY
This warranty applies to all AG and Outdoor Power Equipment manufactured by Crary Industries.
Crary Industries warrants to the original owner each new Crary Industries product to be free from defects
in material and workmanship, under normal use and service. The warranty shall extend 1 year from date of
delivery for income producing (commercial) applications and 2 years from date of delivery for non-income
producing (consumer) use of the product. The product is warranted to the original owner as evidenced by a
completed warranty registration on file at Crary Industries. Replacement parts are warranted for (90) days
from date of installation.
THE WARRANTY REGISTRATION MUST BE COMPLETED AND RETURNED TO CRARY INDUSTRIES
WITHIN 10 DAYS OF DELIVERY OF THE PRODUCT TO THE ORIGINAL OWNER OR THE WARRANTY
WILL BE VOID.
In the event of a failure, return the product, at your cost, along with proof of purchase to the selling Crary
Industriesdealer. CraryIndustrieswill,at its option,repairorreplaceanypartsfoundtobedefectivein material
or workmanship. Warranty on any repairs will not extend beyond the product warranty. Repair or attempted
repair by anyone other than a Crary Industries dealer as well as subsequent failure or damage that may occur
as a result of that work will not be paid under this warranty. Crary Industries does not warrant replacement
components not manufactured or sold by Crary Industries.
This warranty applies only to parts or components that are defective in material or workmanship.1.
This warranty does not cover normal wear items including but not limited to bearings, belts, pulleys, filters2. and chipper knives.
This warranty does not cover normal maintenance, service or adjustments.3.
This warranty does not cover depreciation or damage due to misuse, negligence, accident or improper4. maintenance.
This warranty does not cover damage due to improper setup, installation or adjustment.5.
This warranty does not cover damage due to unauthorized modifications of the product.6.
Engines are warranted by the respective engine manufacturer and are not covered by this warranty.7.
CraryIndustriesis not liable for any property damage, personalinjuryordeath resulting from the unauthorized
modificationoralterationof a Craryproductor fromtheowner’sfailuretoassemble,install,maintainoroperate
the product in accordance with the provisions of the Owner’s manual.
Crary Industries is not liable for indirect, incidental or consequential damages or injuries including but not
limited to loss of crops, loss of profits, rental of substitute equipment or other commercial loss.
This warranty gives you specific legal rights. You may have other rights that may vary from area to area.
CraryIndustriesmakesnowarranties,representationsorpromises,expressedorimpliedastotheperformance
of its products other than those set forth in this warranty. Neither the dealer nor any other person has any
authority to make any representations, warranties or promises on behalf of Crary Industries or to modify the
termsorlimitationsofthiswarrantyinanyway. CraryIndustries,atitsdiscretion,mayperiodicallyofferlimited,
written enhancements to this warranty.
CRARY INDUSTRIES RESERVES THE RIGHT TO CHANGE THE DESIGN AND/OR SPECIFICATIONS
OF ITS PRODUCTS AT ANY TIME WITHOUT OBLIGATION TO PREVIOUS PURCHASERS OF ITS
PRODUCTS.

PN 26037-00 R072208
iv
TABLE OF CONTENTS
DESCRIPTION PAGE DESCRIPTION PAGE
INTRODUCTION.............................................1
SAFETY ..........................................................2
2.1 SAFETY ALERT SYMBOL ............................................................2
2.2 GENERAL SAFETY.......................................................................3
2.3 OPERATING SAFETY...................................................................4
2.4 MAINTENANCE SAFETY .............................................................4
2.5 HYDRAULIC SAFETY...................................................................5
2.6 PTO SAFETY................................................................................5
2.7 TRANSPORT SAFETY..................................................................6
2.8 STORAGE SAFETY......................................................................6
2.9 ASSEMBLY SAFETY.....................................................................6
2.10 SAFETY DECALS.........................................................................6
2.11 SIGN-OFF FORM..........................................................................7
SAFETY DECALS...........................................8
ASSEMBLY.....................................................9
4.1 REELARM MOUNT ......................................................................9
4.1.1 LEFT HAND.........................................................................9
4.1.2 RIGHT HAND....................................................................10
4.2 MANIFOLD..................................................................................11
4.3 AIR TUBES..................................................................................12
4.4 ELECTRIC ACTUATOR ..............................................................13
4.5 HEADER PREPARATION...........................................................13
4.6 GEARBOX/FAN MOUNT-PRE 1993 SERIES.............................14
4.7 GEARBOX/FAN MOUNT-1993/1994 SERIES
(15-22.5 FT. HEADERS) .............................................................16
4.8 GEARBOX/FAN MOUNT-’95 AND LATER SERIES
(15-22.5 FT. HEADERS) .............................................................18
4.9 GEARBOX/FAN MOUNT-1993 AND LATER SERIES
(25-30 FT. HEADERS) ................................................................20
4.10 RIGHT HAND DRIVE KIT-PRE 1993 SERIES............................22
4.11 RIGHT HAND DRIVE KIT-1993/1994 SERIES (15-22.5 FT.
HEADERS)..................................................................................24
4.12 RIGHT HAND DRIVE KIT-1995 AND LATER SERIES
(15-22.5 FT. HEADERS) .............................................................26
4.13 RIGHT HAND DRIVE KIT-1993 AND LATER SERIES
(25-30 FT. HEADERS) ................................................................28
4.14 ELECTRICAL WIRING................................................................29
4.15 FAN HOSE ASSEMBLY ..............................................................30
4.16 OPTIONAL EQUIPMENT............................................................32
4.16.1 NEUTRAL DRIVE SHAFT...............................................32
4.16.2 GEARBOX/FAN EXTENSION.........................................32
OPERATION .................................................34
5.1 MACHINE COMPONENTS.........................................................35
5.2 INITIALADJUSTMENTS.............................................................36
5.2.1 MANIFOLD ADJUSTMENT...............................................36
5.2.2 TORQUE LIMITER............................................................36
5.3 PRE-OPERATION CHECKLIST..................................................37
5.4 MACHINE BREAK-IN..................................................................37
5.4.1 PRE-START INSPECTION ...............................................37
5.4.2 AFTER OPERATING FOR 2 HOURS ...............................37
5.4.3 AFTER OPERATING FOR 10 HOURS .............................37
5.5 NEUTRAL DRIVE SHAFT (OPTIONAL)......................................37
5.6 CONTROLS.................................................................................38
5.7 OPERATING HINTS....................................................................39
5.8 TRANSPORTING........................................................................39
5.9 STORAGE...................................................................................40
SERVICE & MAINTENANCE........................41
6.1 MAINTENANCE CHECKLIST.....................................................41
6.2 FLUIDS AND LUBRICANTS........................................................41
6.3 GREASING..................................................................................42
6.4 GEARBOX OIL............................................................................42
6.5 PTO LUBRICATION ....................................................................43
6.6 FAN HOUSING AND AIR HOSE .................................................43
6.7 TORQUE LIMITER (SLIP CLUTCH)...........................................43
TROUBLESHOOTING..................................47
SPECIFICATIONS.........................................48
8.1 FAN PERFORMANCE DATA.......................................................48
8.2 BOLT TORQUE...........................................................................49

PN 26037-00 R072208 1
Section INTRODUCTION
1
Congratulations on your choice of a new CWS to complement your farming operation. This equipment has been designed and manu-
factured to meet the needs of a discerning agricultural industry for the efficient harvesting of crops.
Safe, efficient, and trouble free operation of your CWS requires that you and anyone else who will be operating or maintaining the
machine, read and understand the Safety, Operation, Maintenance, and Troubleshooting information contained within the Operator’s
Manual. Check each item referred to and acquaint yourself with the adjustments required to obtain efficient operation.
This manual covers all the CWS models manufactured by Crary Industries for Case IH 1010 and 1020 headers. Use the table of
contents as a guide to locate required information.
Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your Crary dealer or distributor if you
need assistance, information, or additional copies of the manuals.
Many people have worked on the design, production, and delivery of this machine. They have built into it the highest quality of ma-
terials and workmanship. The information in this manual is based on the knowledge, study, and experience of these people through
years of manufacturing specialized farming machinery.
The performance of the machine depends on proper maintenance and adjustment. Even if you are an experienced operator of this
or similar equipment, we ask you to read the operator’s manual before running the machine. Keep the manual handy for future refer-
ence. It has been carefully prepared, organized, and illustrated to assist you in finding the information you need. Your Crary dealer
will be happy to answer any further questions you may have about the machine.
OPERATOR ORIENTATION - All references to left, right, front and rear of the machine, as mentioned throughout the manual, are
determined by standing behind the machine and facing towards the direction of forward travel.

PN 26037-00 R072208
2
This Safety Alert Symbol means:
ATTENTION! BECOME ALERT!
YOUR SAFETY IS INVOLVED!
The Safety Alert symbol identifies important
safety messages on the machine and in the
manual. When you see this symbol, be alert to
thepossibilityofpersonalinjuryor death. Follow
the instructions in the safety message.
DANGER - Indicates an imminently hazardous
situation that, if not avoided, will re-
sult in death or serious injury. This
signalwordistobelimitedtothemost
extreme situations, typically for ma-
chinecomponentsthat,for functional
purposes, cannot be guarded.
WARNING - Indicates a potentially hazardous
situation that, if not avoided, could
result in death or serious injury, and
includes hazards that are exposed
when guards are removed. It may
also be used to alert against unsafe
practices.
CAUTION - Indicatesapotentiallyhazardoussitu-
ation that, if not avoided, may result
in minor or moderate injury. It may
also be used to alert against unsafe
practices.
IMPORTANT- Instructions that must be followed to
ensure proper installation/operation
of equipment.
NOTE - General statements to assist the
reader.
Why is SAFETY important to you?
1. Accidents Disable and Kill
2. Accidents Cost
3. Accidents Can Be Avoided
SIGNAL WORDS:
Notethe useof thesignalwords DANGER,WARNING, CAU-
TION,IMPORTANT andNOTE withthesafetymessages. The
appropriate signal word for each message has been selected
using the following guidelines:
3 Big Reasons
SAFETY
Section
2
2.1 SAFETY ALERT SYMBOL

PN 26037-00 R072208 3
SAFETY
YOU are responsible for the SAFE operation and maintenance
of your machine. You must ensure that you and anyone else
who is going to operate, maintain or work around the machine
are familiar with the operating and maintenance procedures and
related safety information contained in this manual. This manual
will alert you to all good safety practices that should be adhered
to while operating the machine.
Remember, YOU are the key to safety. Good safety practices
not only protect you but also the people around you. Make these
practices a working part of your safety program. Be certain that
EVERYONE operating this equipment is familiar with the recom-
mended operating and maintenance procedures and follows all
the safety precautions. Most accidents can be prevented. Do
not risk injury or death by ignoring good safety practices.
Owners must give operating instructions to operators or• employees before allowing them to operate the machine,
andannuallythereafterperOSHA(OccupationalSafetyand
Health Administration) regulation 1928.57.
Themostimportantsafetydeviceon thisequipmentisa safe• operator. It istheoperator’sresponsibility toread andunder-
standallSafetyandOperatinginstructionsinthemanualand
to follow them. All accidents can be avoided.
Apersonwho hasnotreadandunderstoodall operatingand• safety instructions is not qualified to operate the machine.
An untrained operator exposes himself and bystanders to
possible serious injury or death.
Do not modify the equipment in anyway. Unauthorized• modificationmayimpair thefunction and/orsafety andcould
affect the life of the equipment.
Read and understand the1. Owner’s Manual and all safety
decals before operating, main-
taining, adjusting or servicing
the machine.
Onlytrained personsshalloper-2. ate the machine. An untrained
operatoris notqualified tooper-
ate the machine.
Have a first-aid kit available for use,3. should the need arise, and know how
to use it.
Provideafire extinguisherfor use incase4. of an accident. Store in a highly visible
place.
Do not allow children, spectators or by-5. standers within hazard area of machine.
Wear appropriate protective gear. This list6. includes but is not limited to:
- A hard hat.
- Protective shoes with slip
resistant soles.
- Protective goggles.
- Heavy gloves.
- Hearing protection.
- Respirator or filter mask.
Wearsuitable earprotection duringpro-7. longed exposure to excessive noise.
Place all controls in neutral or off, lower8. header to the ground, stop combine en-
gine, set parking brake, chock wheels,
remove ignition key and wait for all
moving parts to stop, before servicing,
adjusting, repairing or unplugging.
Review safety related items annually with all personnel who9. will be operating or maintaining the machine.
THINK SAFETY! WORK SAFELY!
2.2 GENERAL SAFETY

PN 26037-00 R072208
4
SAFETY
Follow ALL operating, maintenance, and safety information1. in this manual.
Support the machine with blocks or safety stands when2. working around it.
Follow good shop practices:3.
Keep service area clean• and dry.
Be sure electrical outlets• and tools are properly
grounded.
Useadequatelightforthe• job at hand.
Use only tools, jacks and hoists of sufficient capacity for4. the job.
Placeallcontrolsinneutraloroff,lowerheadertotheground,5. stop combine engine, set parking brake, chock wheels, re-
moveignition keyand waitfor allmoving partsto stopbefore
servicing, adjusting, repairing or unplugging.
When maintenance work is completed, install and secure all6. guards before resuming work.
Relieve pressure from hydraulic circuit before servicing or7. disconnecting from combine.
Keep hands, feet, hair and clothing away from all moving8. and/or rotating parts.
Clear the area of bystanders, especially small children,9. when carrying out any maintenance and repairs or making
any adjustments.
Keep safety decals clean. Replace any decal that is dam-10. aged or not clearly visible.
First-class maintenance is a prerequisite for the safest11. operation of your machine. Maintenance, including lubrica-
tions, should be performed with the machine stopped and
locked out.
Read and understand the Owner’s Manual and all safety1. decals before servicing, adjusting or repairing.
Install and secure all guards and shields before starting or2. operating.
Keep hands, feet, hair and clothing away from all moving3. and/or rotating parts.
Placeallcontrolsinneutraloroff,lowerheadertotheground,4. stop combine engine, set parking brake, chock wheels, re-
moveignition keyand waitfor allmoving partsto stopbefore
servicing, adjusting, repairing or unplugging.
Clear the area of bystanders, especially small children,5. before starting.
Keep all hydraulic lines, fittings, and couplers tight and free6. of leaks before and during use.
Clean reflectors and lights before transporting.7.
Review safety related items annually with all personnel who8. will be operating or maintaining the machine.
Shut the combine off when connecting the machine hy-9. draulics.
Donotexceedfanspeedof5300RPM. Checkthefanspeed10. by multiplying the driveline speed (RPM) by the gear ratio
of the gearbox.
Donot runthe fanwithoutback pressure. Closethebutterfly11. valve on the fan if the flex hose is disconnected.
THINK SAFETY! WORK SAFELY!
2.3 OPERATING SAFETY 2.4 MAINTENANCE SAFETY

PN 26037-00 R072208 5
SAFETY
Always place all combine hydraulic controls in neutral be-1. fore disconnecting from combine or working on hydraulic
system.
Make sure that all components in the hydraulic system are2. kept in good condition and are clean.
Relieve pressure before working on the hydraulic system.3.
Replace any worn, cut, abraded, flattened or crimped4. hoses.
Do not attempt any makeshift repairs to the hydraulic fittings5. or hoses by using tape, clamps or cements. The hydraulic
system operates under extremely high-pressure. Such re-
pairs will fail suddenly and create a hazardous and unsafe
condition.
Wear proper hand and eye protection6. when searching for a high-pressure
hydraulic leak. Use a piece of wood
orcardboardas abackstop insteadof
hands to isolate and identify a leak.
If injured by a concentrated high-7. pressure stream of hydraulic fluid,
seek medical attention immediately.
Serious infection or toxic reaction can
develop from hydraulic fluid piercing
the skin surface.
Before applying pressure to the system, make sure all com-8. ponents are tight and that lines, hoses, and couplings are
not damaged.
Keep bystanders, especially children, away from1. drivelines.
Be extremely careful when working around PTO shafts,2. drivelines, or other rotating shafts.
Do not remove or modify protective shields or guards.3.
Do not step across a PTO shaft or driveline or use it as a4. step.
Keep guards and shields in place at all times while operat-5. ing.
Replace all damaged or missing parts or shields with the6. correct original manufacturer’s parts.
Grease, clean, and maintain PTO components according7. to original manufacturer’s specifications and information in
this manual.
Clothingwornbytheoperatormustbefairlytight. Neverwear8. loose-fittedjackets,shirts,or pantswhenworkingaroundthe
drivelines. Tie long hair back or put under a cap.
Keep hydraulic hoses, electrical cords, chains, and other9. items from contacting the drivelines.
Donot clean,lubricate,or adjustthe drivelineswhenthereel10. is engaged and the combine is running.`
THINK SAFETY! WORK SAFELY!
2.5 HYDRAULIC SAFETY 2.6 PTO SAFETY

PN 26037-00 R072208
6
SAFETY
Make sure you are in compliance with all local regulations1. regarding transporting equipment on public roads and
highways.
It is the responsibility of the owner to know the lighting and2. marking requirements of the local highway authorities and
to install and maintain the equipment to provide compliance
with the regulations. Add extra lights when transporting at
night or during periods of limited visibility.
See the Owner’s manual that came with your combine and3. header for proper transportation.
Keep safety decals clean and legible at all times.1.
Replace safety decals that are missing or have become2. illegible.
Replaced parts that displayed a safety decal should also3. display the current decal.
Decals that need to be replaced, are to be placed back in4. the original location.
Safety decals are available from your authorized dealer or5. the factory.
HOW TO INSTALL SAFETY DECALS:
Be sure that the installation area is clean and dry.1.
Be sure temperature is above 50°F (10°C).2.
Decide on the exact position before you remove the back-3. ing paper.
Remove the smaller portion of the split backing paper.4.
Alignthedecaloverthespecifiedareaandcarefullypressthe5. small portion with the exposed sticky backing in place.
Slowly peel back the remaining paper and carefully smooth6. the remaining portion of the decal in place.
Small air pockets can be pierced with a pin and smoothed7. out using the piece of decal backing paper.
THINK SAFETY! WORK SAFELY!
2.7 TRANSPORT SAFETY 2.10 SAFETY DECALS
2.8 STORAGE SAFETY
2.9 ASSEMBLY SAFETY
Store the unit in an area away from human activity.1.
Do not permit children to play on or around the stored ma-2. chine.
See the Owner’s manual that came with your combine and3. header for proper storage.
Assemble in an area with sufficient space to handle the larg-1. est component and access to all sides of the machine
Use only lifts, cranes and tools with sufficient capacity for2. the load.
When necessary, have someone assist you.3.
Do not allow spectators in the working area.4.

PN 26037-00 R072208 7
SAFETY
Crary Industries follows the general Safety Standards specified by the American Society of Agricultural Engineers (ASAE) and the
Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the equipment must read
and clearly understand ALL Safety, Operating and Maintenance information presented in this manual.
Do not operate or allow anyone else to operate this equipment until such information has been reviewed. Annually review this in-
formation before the season start-up.
Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment. An untrained operator is
unqualified to operate this machine.
Asign-off sheet is provided for your record keeping to show that all personnel who will be working with the equipment have read and
understand the information in the owner’s manual and have been instructed in the operation of the equipment.
SIGN - OFF FORM
DATE EMPLOYEE SIGNATURE EMPLOYER SIGNATURE
2.11 SIGN-OFF FORM

PN 26037-00 R072208
8
Good safety requires that you familiarize yourself with the various safety decals, the type of warning and the area, or particular func-
tion related to that area, that requires your SAFETYAWARENESS.
THINK SAFETY! WORK SAFELY!
REMEMBER - If safety decals have been damaged, removed or become illegible or parts have been replaced without safety decals,
new decals must be applied. New safety decals are available from the manufacturer or an authorized dealer.
SAFETY DECALS
Section
3
PN 0732-0598-00 - Decal, Warning
PN 17423 - Decal, Danger

PN 26037-00 R072208 9
Section ASSEMBLY
4
4.1 REEL ARM MOUNT
4.1.1 LEFT HAND
BoltreelarmmountplatesontotheOEMreelsupportbracket1. with two 1/2” x 1” bolts and nuts per plate. Mount as shown
in Figures 1 & 2.
Measure 7-1/4” forward from the center of the mount plate2. bolt shown in Figure 2. Mark and drill a 17/32” hole through
the OEM reel support bracket in this location.
Placeanarmmounttubebetweenthereelarmmountplates3. and install it in the top hole with a 1/2” x 3” bolt, washers
and nut.
Insert the LH reel mount assembly into the arm mount4. tube.
Attach the notched end of the adjustment strap to the arm5. mount tube and the LH reel mount with a 1/2” x 3” bolt,
washers and nut. Install the strap with its notches pointing
down.
Remove the OEM spacer at the front of the OEM reel sup-6. port bracket. Use the existing 1/2” hardware to install the
bottom end of the adjustment strap and the OEM spacer in
the previously drilled hole.
Figure 1, Reel arm mount (left hand)
Figure 2, Reel arm mount plates

PN 26037-00 R072208
10
ASSEMBLY
4.1 REEL ARM MOUNT
4.1.2 RIGHT HAND
BoltreelarmmountplatesontotheOEMreelsupportbracket1. with two 1/2” x 1” bolts and nuts per plate. Mount as shown
in Figure 3.
Remove the lower OEM spacer located between the reel2. drive shield and shield support plate (Figure 4). It will not
be reused.
Placeanarmmounttubebetweenthereelarmmountplates3. and install it in the top hole with a 1/2” x 3” bolt, washers
and nut.
Insert the RH reel mount assembly into the arm mount4. tube.
Attach the notched end of the adjustment strap to the arm5. mount tube and the RH reel mount with a 1/2” x 3” bolt,
washers and nut. Install the strap with its notches pointing
down.
Attach the bottom end of the adjustment strap to the OEM6. reel support bracket by using the existing 1/2” hardware at
the front of the reel support bracket.
Ensure equal height of both LH and RH reel mounts.7.
Figure 3, Reel arm mount (right hand)
Figure 4, Removing the OEM spacer

PN 26037-00 R072208 11
ASSEMBLY
4.2 MANIFOLD
Figure 6, Mounting the manifold (left hand)
Figure 7, Mounting the manifold (right hand)
If your CWS was shipped with one manifold, skip to step 2.1. Otherwise, follow either stepAor B, depending on the width
of your header.
18’-22.5’ headers:A. Bolt the right and left manifold sec-
tions together with eight 3/8” x 1-1/2” bolts and nylock
nuts. (Figure 5) The baffle plate should be installed
between the two sections. The hole of the baffle plate
should be on the bottom. Make sure all air holes are
pointing the same direction and torque hardware to
30 ft-lbs.
25’-35’ headers:B. Bolt the RH and LH manifold ends to
the center manifold using eight 3/8” x 1-1/2” bolts and
nylock nuts for each end (Figure 5). Install the baffle
platebetweenthe rightand center sections.The holeof
the baffle plate should be on the bottom. Make sure the
air holes of all sections are pointing the same direction
and torque hardware to 30 ft-lbs.
Slide a brace clamp over each end of the manifold.2. Set the manifold in the reel mount assemblies. The brace3. clamps should be positioned inside the reel mount assem-
blies (Figures 6 & 7). Center the manifold.
Secure the manifold in the reel mount assemblies by bolting4. a half clamp to each reel mount assembly. Use four 3/8” x
1” carriage bolts and nylock nuts per half clamp. Insert the
bolts from the bottom.
Slide the brace clamps against the inside of the reel mount5. assemblies and tighten the clamps on the manifold.
Slide a tube cap onto the LH end of the manifold and secure6. it with an 8-3/8” t-bolt clamp.
Figure 5, Sectional manifold assembly

PN 26037-00 R072208
12
ASSEMBLY
4.3 AIR TUBES
MANIFOLD LENGTH # OF SHORT
AIR TUBES # OF LONG AIR TUBES
15 FT. (12” SPACING) (DRILL) 7 7
20 FT. (12” SPACING) (DRILL) 9 10
20 FT. (13 5/16” SPACING) 9 9
25 FT. (12” SPACING) (DRILL) 12 13
25 FT. (13 5/16” SPACING) 11 12
30 FT. (12” SPACING) (DRILL) 14 15
30 FT. (13 5/16” SPACING) 13 14
4.3.1 MANIFOLDS WITH 12” TUBE SPACING
When installing the air tubes, start working from the LH side (as
looking from the combine cab) of the manifold and work to the
right. Install a short air tube first. In step 6, you will drill holes for
the long end tubes. Refer to Figure 8 during assembly.
Begin by installing a short air tube at an end hole and• alternate short and long air tubes the length of the
manifold.
You will drill a hole for a long air tube at each end of• the manifold after installing all other air tubes.
Apply the self adhesive foam seals.1.
Remove and discard the slot and two hole cutoutsA. from the self adhesive foam seal.
Removethe selfadhesivefoamsealfrom the back-B. ing and apply foam seal to manifold.
To connect the air tube, place it on one of the holes in the2. manifold and point the end towards the direction of the
cutterbar.
Install the U-bolt around the manifold and through the holes3. on theair tube weldment.Make surethe airtubeseats inthe
manifold hole to maintain proper tube alignment.
Secure the U-bolt with two 5/16” flange nuts. Torque to4. 17 ft-lbs.
Repeat procedure for all air tubes, making sure to alternate5. long and short air tubes.
To mount the end air tubes, a 1-9/16” hole must be drilled6. on each end of the manifold. Drill the holes as far to the
outside of the header as possible, while still providing room
to install the air tube. Repeat the steps above to mount the
end air tubes.
4.3.2 ALL OTHER MANIFOLDS
When installing the air tubes, start working from the LH side (as
looking from the combine cab) of the manifold and work to the
right. Refer to Figure 8 during assembly.
Therstairtubeinstalledwillbealongairtube.• Alternate short and long air tubes the length of the• manifold.
Apply the self adhesive foam seals.1.
Remove and discard the slot and two hole cutoutsA. from the self adhesive foam seal.
RemB. ovethe selfadhesivefoamsealfrom the back-
ing and apply foam seal to manifold.
To connect the air tube, place it on one of the holes in the2. manifold and point the end towards the direction of the
cutterbar.
Install the U-bolt around the manifold and through the holes3. on theair tube weldment.Make surethe airtubeseats inthe
manifold hole to maintain proper tube alignment.
Secure the U-bolt with two 5/16” flange nuts. Torque to4. 17 ft-lbs.
Repeat procedure for all air tubes, making sure to alternate5. long and short air tubes.
Figure 8, Drop tube assembly

PN 26037-00 R072208 13
ASSEMBLY
4.4 ELECTRIC ACTUATOR
Adjust reel arm mounts to desired position and torque all1. 1/2” hardware to 75 ft-lbs.
SlidethepivotclampontotheRHsideofthemanifold(Figure2. 9). Loosely tighten the 3/8” x 1-1/2” bolts and nylock nuts.
Attachthe baseendof theelectric actuatorto thereel mount3. assembly with a 1/2” x 2-1/2” bolt and locknut.
Adjust the manifold so the air tubes point directly behind the4. cutterbar. The reel tines should extend past the air tubes.
Manuallyturnthereeltoensurethatthetinesfollowthecurve
of the air tubes as they rotate downward (Figure 10).
Extend the actuator rod 2 inches.5. Bolt the actuator rod to the clevis on the pivot clamp with a6. 1/2” x 2-1/2” bolt and locknut.
Tighten the pivot clamp hardware once the manifold and air7. tubes are properly positioned.
Figure 9, Electric actuator
Figure 10, Air tube adjustment
4.5 HEADER PREPARATION
Clearance of 42” is required between the outside edge of the RH
tire and the RH inside edge of the header in order to mount the
standard fan/gearbox.
Agearbox/fanextensionkitcanbepurchasedforheaderssmaller
than 20’on combines with dual tires (See Section 4.15 for instal-
lation instructions).
PRE ‘93 HEADERS
No disassembly required.
‘93 AND AFTER HEADERS (15 FT - 22.5 FT)
On RH side of header, remove the driveline clutch assembly and
shielding and set aside. These components will not be used in
reassembly.
‘93 AND AFTER HEADERS (25 FT - 30 FT)
Remove the OEM PTO driveline from the auger drive1. shaft.
Remove the OEM drive shaft shield and door assembly.2.
Remove the OEM clamp from the auger drive shaft. Then,3. remove the OEM sprocket and hub from the RH end of the
drive shaft.
Remove all OEM drive shaft bearings except the far RH4. bearing. Also, remove the OEM auger drive shaft.
Set parts aside.All removed parts will be reused except the5. OEM bearings and auger drive shaft.
Place all controls in neutral or off, stop combine engine, set
parkingbrake,removeignitionkey,wait forallmovingparts to
stop,thenproperlyblockmachinebeforeservicing,adjusting,
repairing, or unplugging.
WARNING

PN 26037-00 R072208
14
ASSEMBLY
4.6 GEARBOX/FAN MOUNT - PRE 1993 SERIES
Position the mount plate support on the back of the header1. as shown in Figure 11 and clamp in place. Refer to the fol-
lowing table for Dimension “A.”
Markanddrillthefour27/64”(.4218”)holesandtapto 1/2-132. NC for the mount plate support.
HEADER WIDTH DIM. “A”
15’ 9”
17.5’ 24”
20’ 39”
22.5’ 39”
25’ 54”
30’ 84”
Figure 11, Gearbox/fan mount dimensions (Pre 1993 series)
Attach the mount plate support to the header with four3. 1/2” x 1-1/4” serrated flange bolts and washers. Torque to
75 ft-lbs.
Attach gearbox mounting plates to the mount plate support4. (Figure 12) with 1/2” x 1-1/4” serrated flange bolts, washers
and nuts. Do not tighten at this time.
Lift the gearbox/fan into position using a floor jack or over-5. head hoist and attach to the mounting plates with four 1/2”
bolts and washers. Do not tighten at this time.
Check the gearbox and, if necessary, fill the gearbox with6. lube before use.
Use Mobilube SHC 75W-90 synthetic gear lube or
equivalent with the following specifications:
API Service GL-5/MT.1
MIL-L-2105D
MACK GO-J PLUS
SAE J2360
Capacity: 40 oz. (1.2 L)
Keep gearbox/fan suspended with hoist or jack to install the7. right hand drive kit.
Place all controls in neutral or off, stop combine engine, set
parkingbrake,removeignitionkey,wait forallmovingparts to
stop,thenproperlyblockmachinebeforeservicing,adjusting,
repairing, or unplugging.
WARNING

PN 26037-00 R072208 15
ASSEMBLY
4.6 GEARBOX/FAN MOUNT - PRE 1993 SERIES
Figure 12, Gearbox/fan mount (pre 1993 series)

PN 26037-00 R072208
16
ASSEMBLY
4.7 GEARBOX/FAN MOUNT - 1993/1994 SERIES (15-22.5 FT. HEADERS)
Position the mount plate support on the back of the header1. as shown in Figure 13 and clamp in place.
Mark and drill four 27/64” (.4218”) holes and tap to 1/2-132. NC for the mount plate support.
Attach the mount plate support to the header with four3. 1/2” x 1-1/4” serrated flange bolts and washers. Torque to
75 ft-lbs.
Attach gearbox mount plates to the mount plate support4. with 1/2” x 1-1/4” serrated flange bolts (Figure 14). Do not
tighten at this time.
Lift the gearbox/fan into position using a floor jack or over-5. headhoist andattach tothemount plateswith four1/2” bolts
and washers. Do not tighten at this time.
Check the gearbox and, if necessary, fill the gearbox with6. lube before use.
Use Mobilube SHC 75W-90 synthetic gear lube or
equivalent with the following specifications:
API Service GL-5/MT.1
MIL-L-2105D
MACK GO-J PLUS
SAE J2360
Capacity: 40 oz. (1.2 L)
Keep gearbox/fan suspended with hoist or jack to install the7. right hand drive kit.
Figure 13, Gearbox/fan mount dimensions (1993/1994 series headers 15’-22.5’)
Place all controls in neutral or off, stop combine engine, set
parkingbrake,removeignitionkey,wait forallmovingparts to
stop,thenproperlyblockmachinebeforeservicing,adjusting,
repairing, or unplugging.
WARNING