Hanskamp PipeFeeder Dump User manual

EN
Installaon instrucon
Arcle number: 010-273-000
Date: November 2017
Version 1.1 - Translaon of Original Instrucon for use
According to Annex 1 Chapter 1.7.4 Machine guideline 2006/42/EG
Doenchem,
The Netherlands
www.hanskamp.nl/en
Carrousel voersysteem
Carousel feeding system
Karussell-Fütterungssystem
Système d’alimentation carrousel
PipeFeeder Dump
029-019-000 & 029-049-000

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Preface
Manual Contents
This manual contains the informaon necessary for the correct installaon and operaon
of a Hanskamp Dump.
Study and understand this informaon thoroughly before conguraon of the Dump. Fai-
lure to do so could result in damage to equipment. Please consult your milking equip-
ment dealer if you do not understand the informaon in this manual, or if you need addi-
onal informaon. All informaon in this manual has been compiled with care. Hanskamp
shall not be liable for errors or faults in this manual. The recommendaons are meant to
serve as guidelines. All instrucons, pictures and specicaons in this manual are based
on the latest informaon that was available at the me of publicaon. Your Dump may
comprise improvements, features or opons that are not covered in this manual.
Applicability
The table below shows the type numbers of the Dump for which this manual is appli-
cable.
Model designaon
Contact number Local Service Provider
We suggest you write the name, address, telephone number and e-mail address of your
local service provider contact in the table below. This makes sure you can easily nd the
informaon.
Model Model number
Dump 1Kg. 029-019-000
Dump 4Kg. 029-049-000
Name
Adress
Telephone number
E-mail address

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1. Introducon
With Hanskamp's Dump, concentrate distribuon in the carousel milking parlour becomes
truly successful. The Dump automacally and highly accurately dispenses the desired
amount of feed when the cow enters the carousel. The benet? Faster milking with signi-
cantly less concentrate. Hanskamp's Dump is supplied with 1 limit switch as standard. The
switch enables the Dump to release the feed at exactly the right me. The Dump is also
equipped with the ingenious an-spill system. Aer the feed has been dispensed, no more
pellets can fall into the feed tray. This prevents cows from bumping against the Dump.
The information in this manual is for farmers and technicians.
• Dairy farmers use the information tot test and adjust the Dump or to list overviews.
• Technicians use the information to install and setup the Dump.

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2. Safety
2.1 Introducon
The safety alert symbol idenes important safety messages on your Dump and in the
manual. When you see this symbol, be alert to the possibility of personal injury or death.
Follow the instrucons of the safety message.
Safety Alert Symbol
2.2 Signal Words
Note the use of the signal words DANGER, WARNING and CAUTION with the safety mes-
sages. The signal word for each message uses the following guidelines:
Warning! Indicates a potenally hazardous situaon that, if not avoided, could
result in death or serious injury, and includes hazards that are exposed when
guards are removed.
Danger! Indicates a imminently hazardous situaon that, if not avoided, will re-
sult in death or serious injury.
2.3 Safety Instrucons
YOU are responsible for the SAFE operaon and maintenance of your Dump. YOU must
make sure that you and anyone else who is going to operate, maintain or work in the vi-
cinity of the Dump knows all the related SAFETY informaon in this manual.
YOU are the key to safety. Good safety pracces protect you and the people around you.
Make these pracces a working part of your safety program. Make sure EVERYONE who
operates, maintains or works near the Dump obeys the safety precauons. Do not risk
injury or death by ignoring good safety pracces.
• Dump owners must train operators before they operate the Dump. This training
must be repeated at least annually.
• The operator must read, understand and obey all safety and operang instrucons
in the manual.
• A person who has not read and understood all safety and operang instrucons is
not permied to operate the Dump.
• Do not modify the equipment in any way. Unauthorized modicaon may impair
the funcon and/or safety and could aect the life of the equipment, and persons.
• Only use approved parts, and make sure they are only installed by authorized tech-
nicians.

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2.3.1 General Safety
• Read and understand the manual and all safety signs before you connect
power supplis to operate or adjust the Dump.
• Only trained persons are permied to operate the Dump. A rst-aid kit must
be available near the Dump. Store in a highly visible place.
• A carbon dioxide or foam re exnguisher must be available near the Dump.
Store the re exnguisher in a highly visible place.
• Install all protecve covers and guards before you operate the Dump.
• Wear the correct protecve colthing and equipment. Disconnect and isolate
the electrical power supply before you clean or do maintenance on the
Dump.
• Know the emergency medical centre number for you area.
• Contact your nearest milking equipment dealer provider if you have any
quesons.
• Review safety related items with all operators frequently (annually).
2.3.2 Electrical Safety
• Only an authorized electrician must install the electrical power supply fr the
Dump.
• Make sure the electrical grounding of the electrical system and all parts of
the Dump meet the local rules and regulaons.
• Replace any damaged electrical conduits, switches and components imme-
diately.
• Isolate the electrical power supply before you open the lid of the Dump to
work on the electrical system.
2.3.3 Installaon Safety
• Read and understand the instrucons in this manual.
• Make sure the Dump is correctly installed.
2.3.4 Operang Safety
• Read and understand the applicable manual and all safety signs before you
connect power supplies to operate or adjust the Dump.
• Only trained persons are permied to operate the Dump.
• Switch o the electrical power supply by taking plug out of the power point
and secure the plug before you clean or do maintenance on the Dump.
• Install the covers and guards before you operate the Dump.
• Keep hands, feet, hair and clothing away from the electrical parts.
• Keep unauthorized persons, especially small children away from the Dump
at all mes.
• Before the electrical supply is aached to the Dump, make sure all parts are
ght and that all parts are in goood condions.
• Contact your nearest milking equipment dealer if you have any quesons.

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2.3.5 Maintenance Safety
• Read and understand the applicable manual and all safety signs before you
connnect power supplies to operate or adjust the Dump.
• Only trained persons are permied to maintain the Dump.
• Switch o the electrical power supply by taking the plug out of the power
point and secure the plug before you clean or do maintenance on the
Dump.
• Wear protecve clothing and safety goggles when you do work on the elec-
trical system.
• Make sure all the covers and guards are installed when maintenance work is
complete.
2.3.6 Safety Decals
• General safety messages appear in this safety messages secon. Specic
safety messages are in applicable parts of this manual when potenal ha-
zards may occur if the instrucons or procedures are not followed.

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3. Installatie–en gebruik instructie
General descripon:
Hanskamps Dump is an electrically operated valve developed to dispense concen-
trate pellets in a carousel (g. 1). The Dump is lled by 1 or 2 HighSpeed Pipe-
Feeders. The PipeFeeders can be connected to the feed computer or to Han-
skamp's SmartPanel system. That also allows standalone feeding.
Component names and part numbers can be found in the appendix.
Transport and storage:
The Dump will be shipped in a box containing one Dump. Where a complete mil-
king stall feeding installaon is being shipped the boxes will be transported on a
pallet. This pallet is completely sealed and the corners are covered with tape to
prevent damage. The Dump is also stored this way.
Please note! Always use an appropriate vehicle (forkli truck, pallet
fork, pump truck, etc.) to move the pallet.
Please note! Parts may fall o the pallet/box during unpacking.
Safety sckers:
The user and installer are responsible for the safe operaon and mainte-
nance of the Dump. Safety sckers are used to ensure safety in and around
the Dump. These sckers must be placed correctly. The locaons of these
sckers are indicated below.
The box contains:
1x PipeFeeder Dump, Art.No.: 029-0X9-000
1x bag with 2 PF clamps, Art. No.:001-902-000;
1x PVC Ø125 L=850mm fall tube, Art.No.: 011-163-000
Type descripons, located on the side of the tube, just above the motor
Product
descripons
Arcle number
CE
marking
Address
Serial
Number
1
Locaon of scker auto-start

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Applying the sckers:
• Make sure the surface is dry and clean.
• Make sur the surface temperature is at least 5 °C.
• Find the right posion for the scker.
• Remove a small poron of the foil on the back.
• Place the scker on the surface and press a small poron of the self-adhesive
layer onto the surface.
• Carefully remove the foil and press down the rest of the scker.
• Remove any air bubbles with a needle and use the foil to smoothen the scker.
Maintenance of the sckers:sckers clean and legible. Clean the safety sckers with soap
water. Do not use any solvents or
• Keep the safety abrasives that could damage the safety sckers.
• Replace missing or illegible safety sckers.
Safety sckers are available by Hanskamp. Always use the Arcle numbers in correspon-
dence.

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Installaon:
1. Mount the valve (Art.no.: 011-155-000) in the drop tube and slide the sloed
axle (Art.no.: 001-159-000) through the bushings, locking the valve in place.
(g. 2)
Cauon! Ensure that the valve is horizontal when installing the motor. The
arrow laser etched into the gear runs parallel to the valve and should be
horizontal, poinng le or right. (Fig. 3)
Cauon! The coupling is aached to the motor’s drivesha with
threadlocker.
2. Mount the motor, including motor plate and coupling, (Art. no.:
011-145-000) to the cross tube, ensuring that the dump valve
remains horizontal. The cams at the end of the cross tube t into
the slots in the motor plate, prevenng the motor from turning
around the tube.
3. Secure the motor with the supplied self-drilling screws. (Art. no.: 001-284-000).
(g. 5).
4. Push the axle as far as possible towards the motor
Cauon! Check that the dump valve is
closed from the boom of the drop tube.
If it is not closed, repeat steps 2 and 3.
5. Insert a Ø125 PVC pipe (Art. no.: 011-163-
000) of at least 85 cm underneath the
Dump unl it reaches the tab in the Dump,
which is ush with the underside of the
cross tube. The tab ensures that the valve
can always move freely. The PVC pipe pre-
vents access to the moving parts (valve) in
the drop tube. (Fig. 6).
3
4
011-145-000
2
011-155-000
011-159-000
5
001-284-000
6
011-163-000
001-955-000

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6. Depending on the number of feed types, the Dump should be ed with a cover
plate. Use art. no.: 011-161-000 for one type of feed, and art. no.: 011-162-000 for
two types of feed. Secure the cover plate with blind rivets (Art. no.: 001-951-000).
(Fig. 7). The edges can be nished with kit to block dust.
Warning! Always install a drop tube of at least 85 cm or shield o the cung
hazard in another way.
7. Mount the Dump to a wall or a frame with the PipeFeeder clamps (Art. no.: 001-
902-000). For safety reasons, ensure that the Dump is mounted at least 80 cm
above the feed trough. (Fig. 8)
Note: Wall-mounng hardware not provided.
8. Mount the PipeFeeder HighSpeed above the Dump. The top of the Dump has slots
into which the PipeFeeder HighSpeed ts. A slot has been laser cut into the
boom of the PipeFeeder HighSpeed. The slot is used to posion the PipeFeeder
correctly, to prevent the PipeFeeders from dispensing into each other when using
two types of feed. (Fig. 9 & 10).
9
7
011-161-000
011-162-000
8
001-902-000
10

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It is also possible to have up to 4 PipeFeeders HighSpeed (with extension tube) sup-
plying their poron of feed into a storage container of 28 litres (Art.no. 011-165-000).
For this, one has to mount a PVC tube ø125 (Art. No. 011-163-001) in the tube of the
Dump (Art. No. 011-163-001). See also g. 11.
10. Drill 2 extra holes (4.2mm) on both sides of the PipeFeeder Dump (g. 12).
11. Slide the PVC tube in the upper side of the Dump, in such a way that both up-
per sides of the tubes are even.
12. Fix the PVC tube with 4 screws.
13. Slide in the storage container into the PVC tube that has just been mounted
(Art. No. 002-055-000).
14. To let the PipeFeeders HighSpeed supply their feed porons into the contain-
er, C-shaped holes have to be made into the cover of the container.
15. Mount the Dump to a wall or a frame with the PipeFeeder clamps (Art. no.: 001
-902-000). For safety reasons, ensure that the Dump is mounted at least 80 cm
above the feed trough. (Fig. 8)
16. Now place the PipeFeeder HighSpeed on top of the storage container (g. 13).
For mounng instrucons of the PipeFeeders, please consult the corresponding
installaon instrucon (Art. No. 010-107-000).
11
12
13
Drill extra holes
at both sides
Top aligned
with PVC Tube

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Electrical connecon:
The dump is powered by 24V AC/DC and is acvated by a limit switch (Art. no.: 011-150-
000). The limit switch must be posioned so that it switches as soon as the feed trough
moves under the drop tube. The enre supply in the drop tube will be released into the
feed trough at once. If you do not have 24V AC/DC available, order the Hanskamp PowerU-
nit 24VDC 10A with power boost (Art. no.: 002-812-000).
Danger! When connected to the power supply, the valve of the Dump will
start to rotate as soon as the limit switch is actuated.
Cauon! When using a 4 kg drop tube with a single PipeFeeder HighSpeed,
make sure that the PipeFeeder does not run for longer than 10 seconds. If it
runs for longer, the drop tube will overow, causing blockage and prevenng
the valve from operang.
11
Brown
Green
Yellow
Limit switch NO/NC
With Dump
Connect
NO 13/14
Yellow (NC) not used
Green (NO)
RIM motor complete
Brown
White
Yellow
Green
Pink
Grey
Green
Red

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If the 4 kg drop tube is ed with two PipeFeeder HighSpeeds, make sure that they do not
run for longer than a combined total of 10 seconds.
Important!
• The Dump in only intended for cylindrical concentrate with a diameter
of Ø4 to Ø6 mm. The manufacturer cannot guarantee proper funco-
ning for other shapes or dimensions.
• During the installaon of the Dump ensure the pressure of the concen-
trate on the dosing unit is greater than 50 kg.
• Never insert your hand into the boom of the Dump when it is sll in
operaon or is connected to the electrical power supply (pic. 5). The
size of the exit point is limited by a bar to prevent cuts.
Maintenance
1. Check the Dump installaon daily for faults and wear. Do this by means of a control
test on the feed motors. Make sure that the vibraons and noise caused by the Dump
are reduced as much as possible.
2. If the Dump needs maintenance and is connected to the controls ensure that the
Duump cannot start unexpectedly. Make sure there is no voltage on the installaon!
To do this plug the power supply o at the control unit of the dosing motor.
3. It is recommended to have repairs and maintenance carried out by a specialist.
4. To avoid electric shocks or geng trapped in the feed auger never open the houssing
when the Dump is sll running.
5. For the safety of all concerned the user/owner of the Dump should follow the advice
and direcons given in the installaon instrucons. If it is not possible to follow this it
is the responsibility of the user and the manufacturer cannot be held responsible/
liable for any injury or damage to or by the product.
Please note! In case of maintenance or disassembly make sure to always rst
switch o the electricity of the installaon.
Cleaning
Clean the Dump regularly with a moist cloth. Do not spray water under the hood in the
stock pipe. To guarantee the equipment funcons correctly make sure the exit point is
clean an stays clean.
Please note! Do not spray with high pressure in or on the Dump. This can cause
blockage.
Disassembly
In case of disassembly all parts must be separated by material type for processing through
a suitable waste management system.

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Warranty limitaons:
The warranty excludes costs and expenses due to:
− Incorrect use of the equipment, not in accordance with the specicaons in the
instrucons for installaon and use;
− The consequences of any intervenons by engineers other than engineers recog-
nised and approved by Hanskamp for carrying out service, maintenance and other
technical work;
− Incidents such as freezing, ice, re, ooding, inundaon or any other form of ex-
treme water damage, and lightening;
− Defects in the electrical system or earthing system;
− Damage to the electrical system caused by vermin and so forth.
The warranty is not applicable to consequenal damage that is not related to the feed-
staon itself. All systems have been tested. However, in the event of faults, Hanskamp
cannot be held responsible for consequenal damage.
List of included amendments in these installaon and operang instrucons:
Copyright and disclaimer
The informaon given in this publicaon is provided for informaon purposes only and does not constute an oer for sale. The products supplied may
dier from those illustrated. No part of this publicaon may be reproduced or made public without prior permission in wring from Hanskamp AgroTech
BV. Although this publicaon was put together with the utmost care, Hanskamp AgroTech is not liable for any damage that might arise due to errors or
gaps in this publicaon. The instrucons for installaon and use in Dutch are the original instrucons for installaon and use. The translaons into other
languages have used the Dutch instrucons for installaon and use as the source document. Hanskamp AgroTech does not accept any liability for die-
rences between the trans-laons. If there are doubts about the content and accuracy of the translated instrucons for installaon and use, the Dutch
instrucons for installaon and use constute the authoritave document.
Nr. Release date Chapter(s) Comments
111/2016 First release
1.1 11/2017 Dump container introduced

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Declaraon for completed machinery IIA
(According to annex VIIA of Machinery Direcve 2006/42/EG, for completed machinery
We,
Hanskamp AgroTech BV
Broekstraat 17
7009 ZB Doenchem
The Netherlands
Authorised compiler(s) of the technical le:
H.J. Hanskamp
Declare enrely under our own responsibility that the product:
029-009-000 PipeFeeder Dump
Dosator for concentrate supply for dairy cattle.
To which the declaraon relates, fully complies with the provisions of the following direc-
ve(s):
- Machine Direcve 2006/42/EG
- EMC Direcve
And completely or parally meets the following essenal requirements and that the rele-
vant technical documents were drawn up in accordance with annex VIIA. The product
also complies with the spulaons in the following annex(es):
NEN-EN 349
NEN 5509
NEN-EN-ISO 12100
NEN-EN-IEC 60204-1
NEN-EN-ISO 13857
We call your aenon to the fact where the Dump has not been installed or has not
been installed in accordance with safety measures in these installaon and operang
instrucons this declaraon of spulaons is null and void and so no rights can be deri-
ved from this declaraon.
The Netherlands, Doenchem 15-12-2016 H.J. Hanskamp

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4. FAQ
Occuring problem: Possible cause Soluon
There is no feed. No feed in stock pipe. Check auger and silo
Motor is not controlled by the controller.
Take of the cover at the motor and check
the indicator lights on the PCB.
Check supply and control (voltage)
Check if the rotor spins. Connecon piece
between the motor and valve could be
broken.
Remove motor of rotor and reinsert.
Conspaon by, for example wood or
plasc.
Remove the Dump o the wall and shake it
empty. The rotor can be rotated by hand
when it is empty.
Dump isn’t an spill. Dump isn’t set. For set up see page 9
Dump doesn’t distribute the
proper amount.
Calibraon is incorrect. Calibrate the controller

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Loose components:
It is possible to reorder loose components from your supplier for maintenance, or for
any other reason. Please use the item numbers shown below on the drawing.
001-755-000

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Descripon of the components:
Art no. Descripon Qty,
001-284-000 Self drilling screw 3,5 x 9,5 mm, stainless steel 3
001-902-000 Wall mounng bracket Ø129 complete 2
001-951-000 Blind rivet DIN all stainless steel A2 4x10 2
001-955-000 Chipboardscrew 4 x 13mm, stainless steel 4
011-145-000 RIM motor complete 28RPM *kg. for PF-Dump 1
011-150-000 Limit switch No with exible rod complete with 15m cable 1
011-152-000 Stainless steel Pipe Ø129x2 for Dump *Kg. complete 1
011-155-000 Dosingvalve complete Stainless steel for Dump 1
011-158-000 Slide bearing nylon black 10x12x21mm for Dump 2
011-159-000 Sha with gear complete for Dump 1
011-161-000 Coverplate stainless steel 1,5mm one feedsort for Dump 1
011-162-000 Coverplate stainless steel 1,5mm zwei feedsorts for Dump 1
011-163-000 PVC rube Ø125, 850mm blackt for Dump 1
* italic is variaon Arcle
Art no. Descripon Qty,
011-145-001 RIM motor complete 28RPM 1kg. for PF-Dump 1
011-145-004 RIM motor complete 28RPM 2kg. for PF-Dump 1
Motor variaon list:
Pipe variaon list:
Art no. Descripon Qty,
011-152-001 Stainless steel Pipe Ø129x2 for Dump 1Kg. complete 1
011-152-004 Stainless steel Pipe Ø129x2 for Dump 4Kg. complete 1

19 - 23
Hanskamp AgroTech B.V. (the Netherlands) www.hanskamp.nl/en
Dump
EN Carrousel voersysteem—Carousel feeding system—Karussel-Füerungssystem—Système d’alimentaon carrousel
Individual parts of PipeFeeder Dump Container (011-165-000)

20 - 23
Hanskamp AgroTech B.V. (the Netherlands) www.hanskamp.nl/en
Dump
EN Carrousel voersysteem—Carousel feeding system—Karussel-Füerungssystem—Système d’alimentaon carrousel
Descripon of the components:
Art no. Descripon Qty,
001-284-000 Self drilling screw 3,5 x 9,5 mm, stainless steel 3
001-902-000 Wall mounng bracket Ø129 complete 2
001-955-000 Chipboardscrew 4 x 13mm, stainless steel 2
002-055-000 Storage container, white, 28 liter - 17 kg 1
011-145-004 RIM motor complete 28RPM 4kg. for PF-Dump 1
011-150-000 Limit switch No with exible rod complete with 15m cable 1
011-152-001 Stainless steel Pipe Ø129x2 for Dump 1Kg. complete 1
011-155-000 Dosingvalve complete Stainless steel for Dump 1
011-158-000 Slide bearing nylon black 10x12x21mm for Dump 2
011-159-000 Sha with gear complete for Dump 1
011-163-000 PVC tube Ø125, 850mm black for Dump 1
011-163-001 PVC tube Ø125, 100mm black for Dump 1