Crary JOHN DEERE 200 User manual
PN 12068 R060107
Companion to 12085
OWNER’S MANUAL
JOHN DEERE
200
600
900
900F
RECORD SERIAL NUMBER HERE
DISCLAIMER
This document is based on information available at the time of its publication. While efforts have been made to be accurate, the
information contained herein does not purport to cover all details or variations, nor to provide for every possible contingency in con-
nection with installation, operation, or maintenance. Features may be described herein which are not present in all systems. Crary
Industries assumes no obligation of notice to holders of this document with respect to changes subsequently made.
herein.
SPECIFICATIONS AND DESIGN ARE SUBJECT TO CHANGE WITHOUT NOTICE.
Crary Industries is continually making improvements and developing new equipment. In doing so, we reserve the right to make
changes or add improvements to our product without obligation for equipment previously sold.
made without the written permission of Crary Industries. Part replacements should be with original equipment supplied by Crary
Industries.
THE CRARY INDUSTRIES STATEMENT OF PRODUCT SAFETY
As a manufacturer of specialized agricultural equipment, Crary Industries fully recognizes its responsibility of providing its customers
products that perform their expected use in a reasonably safe manner. Safety considerations shall be an integral and high prior-
ity part of all engineering/design analysis and judgments involving Crary products. It is our stated policy that our products will be
this statement should not be construed to mean that our product will safeguard against a customer’s own carelessness or neglect in
SERIAL NUMBER LOCATION
Always give your authorized Crary dealer the serial number of
your machine when ordering parts, requesting service, or any
other information. The serial number decal is located on the front,
left hand end of the air manifold.
Please record the serial number in the space provided on the front
cover and on the warranty and registration card.
© 2007, Crary Industries, All rights reserved. Produced and printed in the USA.
HOW TO REACH US
ADDRESS HOURS TELEPHONE
FAX NUMBER E-MAIL
INTERNET
Crary Industries
237 12th St. NW
P.O. Box 849
West Fargo, ND 58078-0849
Mon. - Fri.
8 A.M to 5 P.M.
Central Time
For Parts and Service:
1-800-247-7335
Fax: 1-701-282-9522
For Service: serv@crary.com
Visit us on the web @
www.crary.com
.
XXXXXX
Serial Number Decal
John Deere Air Reel Owner’s Manual 1
LIMITED WARRANTY
Crary Industries warrants to the original owner each new Crary Industries product to be free from defects
in material and workmanship, under normal use and service. The warranty shall extend 1 year from date of
delivery for income producing (commercial) applications and 2 years from date of delivery for non-income
producing (consumer) use of the product. The product is warranted to the original owner as evidenced by a
completed warranty registration on file at Crary Industries. Replacement parts are warranted for (90) days
from date of installation.
THE WARRANTY REGISTRATION MUST BE COMPLETED AND RETURNED TO CRARY INDUSTRIES
WITHIN 10 DAYS OF DELIVERY OF THE PRODUCT TO THE ORIGINAL OWNER OR THE WARRANTY
WILL BE VOID.
In the event of a failure, return the product, at your cost, along with proof of purchase to the selling Crary
Industriesdealer. Crary Industrieswill,atitsoption,repairorreplaceanypartsfoundtobedefectivein material
or workmanship. Warranty on any repairs will not extend beyond the product warranty. Repair or attempted
repair by anyone other than a Crary Industries dealer as well as subsequent failure or damage that may occur
as a result of that work will not be paid under this warranty. Crary Industries does not warrant replacement
components not manufactured or sold by Crary Industries.
This warranty applies only to parts or components that are defective in material or workmanship.
This warranty does not cover normal wear items including but not limited to bearings, belts, pulleys, filters
and chipper knives.
This warranty does not cover normal maintenance, service or adjustments.
This warranty does not cover depreciation or damage due to misuse, negligence, accident or improper
maintenance.
This warranty does not cover damage due to improper setup, installation or adjustment.
This warranty does not cover damage due to unauthorized modifications of the product.
CraryIndustries is notliablefor any propertydamage, personal injury ordeath resulting fromtheunauthorized
modificationoralterationofaCraryproductorfromtheowner’sfailuretoassemble,install,maintainoroperate
the product in accordance with the provisions of the Owner’s manual.
Crary Industries is not liable for indirect, incidental or consequential damages or injuries including but not
limited to loss of crops, loss of profits, rental of substitute equipment or other commercial loss.
CraryIndustriesmakesnowarranties,representationsorpromises,expressedorimpliedastotheperformance
of its products other than those set forth in this warranty. Neither the dealer nor any other person has any
authority to make any representations, warranties or promises on behalf of Crary Industries or to modify the
termsor limitations of this warrantyin any way. CraryIndustries,at its discretion,mayperiodicallyofferlimited,
written enhancements to this warranty.
CRARY INDUSTRIES RESERVES THE RIGHT TO CHANGE THE DESIGN AND/OR SPECIFICATIONS
OF ITS PRODUCTS AT ANY TIME WITHOUT OBLIGATION TO PREVIOUS PURCHASERS OF ITS
PRODUCTS.
1.
2.
3.
4.
5.
6.
7.
John Deere Air Reel Owner’s Manual
2
BOX 6: AIR MANIFOLD ASSY & BATS
BOX 3: FAR BOX OF PARTS BAT ASSEMBLY
BOX 1: FAN KIT (PART # 22665)
BOX 2: REEL ARM MOUNT KIT (PART # 25673, 29134)
BOX 4: GEARBOX MOUNT/DRIVE (PART # 25672, 29133)
INSPECTION AFTER DELIVERY
Inspect your shipping cartons for damage. If you suspect any damage, contact the carrier (trucking company) right away. Unpack the
shipping cartons and compare the contents with the parts listing on the packing slips. If any parts are missing or damaged, contact
all crates and/or boxes listed below.
BOX 5: BOX 2 OF 3
BOX 5: BOX 3 OF 3
BOX 5: RH DRIVE SHAFT KIT
BOX 5: BOX 1 OF 3
BOX 1 OF 3 BOX 2 OF 3 BOX 3 OF 3
John Deere Air Reel Owner’s Manual 3
TABLE OF CONTENTS
DESCRIPTION PAGE DESCRIPTION PAGE
INTRODUCTION...................................................................... 4
SAFETY ................................................................................... 5
................................................................... 5
.............................................................................. 6
.......................................................................... 7
.................................................................... 7
2.5.......................................................................... 8
....................................................................................... 8
......................................................................... 9
............................................................................. 9
2............................................................................. 9
.............................................................................. 9
............................................................................. 10
SAFETY DECALS...................................................................11
ASSEMBLY............................................................................ 12
...................................................................................... 12
.................................................................. 13
4.2.1 ........................... 13
4.2.2 .............................................................. 13
4.2.3 .......................................................... 14
4.2.4 .............................. 15
................................................................ 16
4.3.1 .......................................................... 16
4.3.2 .......................................................... 16
.................... 17
............................................. 18
................................................ 20
................................................. 22
........ 24
............................. 25
................................................ 26
... 28
............................................................. 30
4.13 ............................................ 34
4.14 ...................................................... 34
4.14.1 ................................ 34
4.14.2 ..................................... 35
4.14.3 .............................. 35
4.15 ....................................................................................... 36
4.16 ...................................................................................... 37
4.17 ...................................................................... 38
4.18 ............................................................................ 39
4.19
................................................................................... 40
4.19.1 ............................ 40
4.19.2 ................... 42
4.20
................................................................. 43
4.21
................................................................. 44
4.22 ................................................ 45
4.23 ............................................................................... 46
4.24 ........................... 48
4.25 ......................................................................................... 50
4.26 ..................................................................... 51
4.27 ................................................................. 52
4.27.1 ............................................................ 52
4.27.2 .................................................. 53
4.27.3 ............................................... 54
OPERATION .......................................................................... 56
................................................................ 57
......................................................... 58
......................................................................... 58
5.3.1 ...................................................... 58
5.3.2 ...................................... 58
5.3.3 .................................... 58
........................................................................................ 59
.................................................................... 60
............................................................ 60
............................................................... 60
.................................................... 61
........................................ 62
........................................................................... 63
............................................................................... 63
.......................................................................................... 63
SERVICE & MAINTENANCE................................................. 65
............................................................ 65
............................................................... 66
......................................................................................... 66
................................................................................... 66
6.5 ........................................................................... 67
..................................................................... 67
.................................................. 68
........................................................ 69
6.9 ....................... 69
TROUBLESHOOTING........................................................... 70
SPECIFICATIONS.................................................................. 71
.................................................................... 71
.............................................................. 71
....................................................... 72
.................................................................................. 73
John Deere Air Reel Owner’s Manual
4
Congratulations on your choice of a new Crary Air Reel to complement your farming operation. This equipment has
been designed and manufactured to meet the needs of a discerning agricultural industry for the efficient harvesting of
crops.
Safe, efficient, and trouble free operation of your Air Reel requires that you and anyone else who will be operating or
maintaining the machine, read and understand the Safety, Operation, Maintenance and Troubleshooting information
contained within the owner’s manual. Check each item referred to and acquaint yourself with the adjustments required
to obtain efficient operation.
series headers. Differences are explained where appropriate. Use the Table of Contents as a guide to locate required
information.
distributor if you need assistance, information, or additional copies of the manual.
Many people have worked on the design, production, and delivery of this machine. They have built into it the highest
quality of materials and workmanship. The information in this manual is based on the knowledge, study, and experience
of these people through years of manufacturing specialized farming machinery.
for future reference. It has been carefully prepared, organized, and illustrated to assist you in finding the information you
OPERATOR ORIENTATION - All references to left, right, front and rear of the machine, as mentioned throughout the
manual, are determined by standing behind the machine and facing the direction of forward travel.
Section INTRODUCTION
1
John Deere Air Reel Owner’s Manual 5
This Safety Alert Symbol means:
ATTENTION! BECOME ALERT!
YOUR SAFETY IS INVOLVED!
-
tant safety messages on the Air Reel and
in the manual. When you see this symbol,
be alert to the possibility of personal injury
or death. Follow the instructions in the
safety message.
DANGER - Indicates an imminently hazardous situa-
tion that, if not avoided, will result in death or serious
injury. This signal word is to be limited to the most
extreme situations, typically for machine components
that, for functional purposes, cannot be guarded.
WARNING - Indicates a potentially hazardous situa-
tion that, if not avoided, could result in death or serious
injury, and includes hazards that are exposed when
guards are removed. It may also be used to alert
against unsafe practices.
CAUTION - Indicates a potentially hazardous situa-
tion that, if not avoided, may result in minor or moder-
ate injury. It may also be used to alert against unsafe
practices.
IMPORTANT - Instructions that must be followed to
ensure proper installation/operation of equipment.
NOTE -
Why is SAFETY important to you?
1. Accidents Disable and Kill
2. Accidents Cost
3. Accidents Can Be Avoided
1.
2.
3.
SIGNAL WORDS:
Note the use of the signal words DANGER, WARN-
ING, CAUTION, IMPORTANT and NOTE with the
safety messages. The appropriate signal word for
each message has been selected using the following
guidelines:
3 Big Reasons
2.1 SAFETY ALERT SYMBOL
SAFETY
Section
2
John Deere Air Reel Owner’s Manual
6
SAFETY
YOU are responsible for the SAFE operation and main-
anyone else who is going to operate, maintain or work
around the machine are familiar with the operating and
maintenance procedures and related safety information
contained in this manual. This manual will alert you to
all good safety practices that should be adhered to while
operating the machine.
Remember, YOU-
tices not only protect you but also the people around you.
Makethesepracticesaworkingpartofyoursafetyprogram.
Be certain that EVERYONE operating this equipment is
familiarwiththerecommendedoperatingandmaintenance
procedures and follows all the safety precautions. Most
accidents can be prevented. Do not risk injury or death by
ignoring good safety practices.
Owners must give operating instructions to operators
or employees before allowing them to operate the
-
1928.57.
The most important safety device on this equipment is
asafeoperator.Itistheoperator’sresponsibilitytoread
andunderstandALLSafetyandOperatinginstructions
in the manual and to follow them.
Aperson who has not read and understood all operat-
ing and safety instructions is not qualified to operate
the machine. An untrained operator exposes himself
and bystanders to possible serious injury or death.
Donotmodifytheequipmentinanyway. Unauthorized
modificationmay impair thefunction and/or safety and
could affect the life of the equipment.
•
•
•
•
Read and understand the
Owner’s Manual and all
safetydecalsbeforeoperat-
ing,maintaining,adjustingor
servicing the machine.
Only trained persons shall
operate the machine. An
untrained operator is not
qualified to operate the machine.
shouldthe need arise,andknow how
to use it.
Provide a fire extinguisher for use in
case of an accident. Store in a highly
visible place.
Do not allow children, spectators or
bystanders within hazard area of ma-
chine.
Wearappropriateprotectivegear. This
list includes but is not limited to:
- A hard hat.
- Protective shoes with slip
resistant soles.
- Protective goggles.
- Respirator or filter mask.
Wear suitable ear protection during
prolonged exposure to excessive
noise.
Place all controls in neutral or off, lower header to the
ground,stopcombineengine,setparkingbrake,chock
wheels, remove ignition key and wait for all moving
parts to stop, before servicing, adjusting, repairing or
unplugging.
Reviewsafetyrelateditemsannuallywithallpersonnel
who will be operating or maintaining the machine.
1.
2.
3.
4.
5.
6.
7.
8.
9.
THINK SAFETY! WORK SAFELY!
2.2 GENERAL SAFETY
John Deere Air Reel Owner’s Manual 7
SAFETY
-
mation in this manual.
Supportthemachinewithblocksorsafetystandswhen
working around it.
Follow good shop practices:
clean and dry.
Be sure electrical out-
letsandtoolsare prop-
erly grounded.
Use adequate light for
the job at hand.
Use only tools, jacks and hoists of sufficient capacity
for the job.
Place all controls in neutral or off, lower header to the
ground,stopcombineengine,setparkingbrake,chock
wheels, remove ignition key and wait for all moving
parts to stop before servicing, adjusting, repairing or
unplugging.
When maintenance work is completed, install and
secure all guards before resuming work.
Relievepressurefromhydrauliccircuitbeforeservicing
or disconnecting from combine.
-
ing and/or rotating parts.
Cleartheareaofbystanders,especiallysmallchildren,
when carrying out any maintenance and repairs or
making any adjustments.
damaged or not clearly visible.
First-classmaintenance is aprerequisite for thesafest
operation of your machine. Maintenance, including
lubrications, should be performed with the machine
stopped and locked out.
1.
2.
3.
•
•
•
4.
5.
6.
7.
8.
9.
10.
11.
Read and understand the owner’s manual and all
safety decals before servicing, adjusting or repairing.
Install and secure all guards and shields before start-
ing or operating.
-
ing and/or rotating parts.
Place all controls in neutral or off, lower header to the
ground,stopcombineengine,setparkingbrake,chock
wheels, remove ignition key and wait for all moving
parts to stop before servicing, adjusting, repairing or
unplugging.
Cleartheareaofbystanders,especiallysmallchildren,
before starting.
free of leaks before and during use.
Clean reflectors and lights before transporting.
Reviewsafetyrelateditemsannuallywithallpersonnel
who will be operating or maintaining the Air Reel.
Shut the combine off when connecting the machine
hydraulics.
Do not exceed fan speed of 5300 RPM. Check the fan
speed by multiplying the drive shaft speed (RPM) by
the gear ratio of the gearbox.
Do not run the fan without back pressure. Close the
butterfly valve on the fan if the flex hose is discon-
nected.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
THINK SAFETY! WORK SAFELY!
2.3 OPERATING SAFETY 2.4 MAINTENANCE SAFETY
John Deere Air Reel Owner’s Manual
8
SAFETY
Always place all combine hydraulic controls in neutral
before disconnecting from combine or working on
hydraulic system.
Makesure that all componentsin the hydraulicsystem
are kept in good condition and are clean.
Relieve pressure before working on the hydraulic
system.
Replace any worn, cut, abraded, flattened or crimped
hoses.
Do not attempt any makeshift repairs to the hydraulic
fittings or hoses by using tape, clamps or cements.
The hydraulic system operates under extremely high-
pressure. Such repairs will fail suddenly and create a
hazardous and unsafe condition.
Wear proper hand and eye pro-
tection when searching for a
high-pressure hydraulic leak. Use
a piece of wood or cardboard as
a backstop instead of hands to
isolate and identify a leak.
If injured by a concentrated high-
pressurestream of hydraulic fluid,
seek medical attention immedi-
ately. Serious infection or toxic re-
action can develop from hydraulic
fluid piercing the skin surface.
Before applying pressure to the system, make sure
all components are tight and that lines, hoses, and
couplings are not damaged.
1.
2.
3.
4.
5.
6.
7.
8.
shafts.
BeextremelycarefulwhenworkingaroundPTOshafts,
drivelines, or other rotating shafts.
Do not remove or modify protective shields or
guards.
Do not step across a PTO shaft or driveline or use it
as a step.
operating.
Replace all damaged or missing parts or shields with
the correct original manufacturer’s parts.
-
cording to original manufacturer’s specifications and
information in this manual.
Clothing worn by the operator must be fairly tight.
Never wear loose-fitted jackets, shirts, or pants when
working around the drive shafts. Tie long hair back or
put under a cap.
other items from contacting the drive shafts.
Donotclean, lubricate, or adjust the driveshaftswhen
the reel is engaged and the combine is running.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
2.5 HYDRAULIC SAFETY 2.6 PTO SAFETY
THINK SAFETY! WORK SAFELY!
John Deere Air Reel Owner’s Manual 9
SAFETY
Make sure you are in compliance with all local regula-
tionsregardingtransportingequipmentonpublicroads
and highways.
It is the responsibility of the owner to know the light-
ing and marking requirements of the local highway
authorities and to install and maintain the equipment
to provide compliance with the regulations. Add extra
lights when transporting at night or during periods of
limited visibility.
See the owner’s manual that came with your combine
and header for proper transportation.
1.
2.
3.
Replacesafetydecalsthataremissingorhavebecome
illegible.
Replaced parts that displayed a safety decal should
also display the current decal.
Decals that need to be replaced are to be placed back
in the original location.
Safetydecalsareavailablefromyourauthorizeddealer
or the factory.
HOW TO INSTALL SAFETY DECALS:
Be sure that the installation area is clean and dry.
Decide on the exact position before you remove the
backing paper.
Remove the smaller portion of the split backing pa-
per.
Align the decal over the specified area and carefully
press the small portion with the exposed sticky back-
ing in place.
Slowly peel back the remaining paper and carefully
smooth the remaining portion of the decal in place.
Small air pockets can be pierced with a pin and
smoothed out using the piece of decal backing pa-
per.
1.
2.
3.
4.
5.
1.
2.
3.
4.
5.
6.
7.
2.7 TRANSPORT SAFETY 2.10 SAFETY DECALS
2.8 STORAGE SAFETY
2.9 ASSEMBLY SAFETY
Store the unit in an area away from human activity.
Do not permit children to play on or around the stored
machine.
See the owner’s manual that came with your combine
and header for proper storage.
1.
2.
3.
Assemble in an area with sufficient space to handle
the largest component and access to all sides of the
machine
Use only lifts, cranes and tools with sufficient capacity
for the load.
When necessary, have someone assist you.
Do not allow spectators in the working area.
Be sure to read the Maintenance Safety section.
1.
2.
3.
4.
5.
THINK SAFETY! WORK SAFELY!
John Deere Air Reel Owner’s Manual
10
SAFETY
manual.
Do not operate or allow anyone else to operate this equipment until such information has been reviewed. Annually re-
view this information before the season start-up.
Make these periodic reviews of safety and operation a standard practice for all of your equipment.An untrained operator
A sign-off sheet is provided for your record keeping to show that all personnel who will be working with the equipment
have read and understood the information in the owner’s manual and have been instructed in the operation of the equip-
ment.
SIGN - OFF FORM
DATE EMPLOYEE SIGNATURE EMPLOYER SIGNATURE
2.11 SIGN-OFF FORM
John Deere Air Reel Owner’s Manual 11
THINK SAFETY! WORK SAFELY!
REMEMBER - If safety decals have been damaged, removed or become illegible or parts have been replaced without
safety decals, new decals must be applied. New safety decals are available from the manufacturer or an authorized
dealer.
SAFETY DECALS
Section
3
Figure 1, Decal location
B
PN 11002 - Decal, Warning
A
PN 11001 - Decal, Caution
John Deere Air Reel Owner’s Manual
12
Section ASSEMBLY
4
4.1 UNCRATING
Cutthemetalbandsandremovethe2x4’sandsaddle
tops (Figure 2).
Remove the bat assemblies from the crate and place
to the side.
Remove the lag screws from the mounting clamps (as
shown in Figure 3) from all locations.
Using an overhead hoist and a nylon strap, sling or
chain, connect to the center of the manifold (Figure
4).
Remove from crate, and set down on two steel saw-
horses (or equivalent) placed two to four inches from
the ends of the manifold.
Thesawhorsesmustbecapableofsupporting
500 pounds each.
The sawhorses must be at least 3 feet high.
1.
2.
3.
4.
5.
6.
A.
B.
Figure 2, Manifold and bats crate
Figure 3, Manifold and bats crate
Figure 4, Manifold and bats crate
Read all instructions to become familiar with the parts and
refer to the parts catalog for additional aid in assembling
the Air Reel.
WARNING
Assemble in an area with sufficient space to handle
the largest component and access to all sides of
the machine.
Useonlylifts,cranes and tools with sufficientcapac-
ity for the load.
When necessary, have someone assist you.
Do not allow spectators in the working area.
1.
2.
3.
4.
WARNING
The sawhorses used to support the manifolds must
be capable of supporting 500 pounds each.
The sawhorses must be at least 3 feet high.
Thesawhorsesmustbeblockedtokeepthemanifold
from rolling.
1.
2.
3.
John Deere Air Reel Owner’s Manual 13
ASSEMBLY
Figure 7, Header preparation
Figure 6, Header preparation
4.2.1 CONTOUR MASTER/SIDEHILL HEADERS
Disassembly of existing header components:
shield.
removal of the shaft from the slip clutch (Figure 5).
Opentheaugerslipclutchshieldbyremovingtwobolts
(shield is hinged at bottom).
Remove the bolt and locknut (B) (Figure 6).
The bracket, bearing and shaft will not be used.
1.
2.
3.
4.
5.
Figure 5, Header preparation
4.2 HEADER PREPARATION
4.2.2 F SERIES HEADERS
Disassembly of existing header components:
removal of the shaft from slip the clutch (Figure 5).
Opentheaugerslipclutchshieldbyremovingtwobolts
(shield is hinged at bottom).
Remove the bolt and locknut (B) (Figure 6).
Removethethreebolts(F)fromtheflangette. Remove
from back of header (Figure 8).
On 18’ headers, the bearing mount bracket must be
removed from back of header to allow for installation
of the mount plate support.
1.
2.
3.
4.
5.
6.
Figure 8, Header preparation
John Deere Air Reel Owner’s Manual
14 14
ASSEMBLY
4.2.3 ALL OTHER HEADERS
to mount the standard fan/gearbox.
A fan/gearbox neck extension kit can be purchased for
headers smaller than 20’ on combines with dual tires
(Section 4.27.3). A support bearing is provided on 25’-30’
headers.
Disassembly of existing header components:
shield.
(B) from the sprockets (Figure 9)
Remove flange lock nut (C) and sprocket (D). Do not
discard sprocket; it is reused (Figure 9).
angle support. Remove the bracket and discard (Fig-
ure 10).
theanglesupport.Removethedriveshaftandbearing
hardware) (Figure 10).
Remove clutch from shaft. The clutch will be reused.
One support bearing is needed on 25’ and 30’ head-
and flangettes from the bearing mount plate. The
installation.
1.
2.
3.
4.
5.
6.
7.
Figure 10, Header preparation
Figure 9, Header preparation
4.2 HEADER PREPARATION
John Deere Air Reel Owner’s Manual 15
ASSEMBLY
4.2.4 LH DRIVE KIT (OPTIONAL, 600 SERIES)
Disassembly of existing header components:
(See Figure 11).
Removethesickledrivepulley,bearingandaugerdrive
sprocket from the shaft.
Remove the auger/sickle drive shaft.
Remove the bearing and flangettes from the drive
shaft support plate welded to the back of the header
(C) (Figure 12).
1.
2.
3.
4.
5.
Figure 12, Header preparation
Figure 11, Header preparation
4.2 HEADER PREPARATION
John Deere Air Reel Owner’s Manual
16
ASSEMBLY
4.3.1 600 SERIES HEADERS
Refer to Figure 14 for correct loca-
tions and measurements.
on the top portion of the header
for the top of the mount plate
support.
the bottom portion of the header
for the bottom of the mount plate
support (Figure 13).
Install the mount plate support.
75 ft-lbs.
If installing the optional left hand
drive, repeat Steps 1-3 using
the same measurements, only
reversed for the left hand side.
1.
2.
3.
4.
Figure 15,
Support plate location and measurements (All Others)
Figure 14,
Support plate location and measurements (600 Series)
4.3.2 ALL OTHER HEADERS
Refer to Figure 15 for correct locations and measure-
ments.
header for the top of the mount plate support.
the bottom of the mount plate support.
-
etsaccordingtothemeasurementsonthediagrambelow.
For contour master and “F” series headers: No
holes need to be drilled for the shield mount brackets.
The existing plastic clutch shield will be used.
Tighten to 75 ft-lbs.
1.
2.
3.
4.
Figure 13, Support plate
4.3 MOUNT PLATE SUPPORT (HEADER MOUNTED FAN)
IMPORTANT
Do not drill through the bottom holes of the mount plate
support and into the round tube at the bottom of header.
The tube contains a hydraulic accumulator that could
hole location.
John Deere Air Reel Owner’s Manual 17
ASSEMBLY
Figure 16, Fan/gearbox mounting (right hand drive)
Refer to Figure 16 during mounting.
Check the gearbox and if necessary, fill the gearbox
with lube before use.
Capacity: 40 oz.
1.
4.4 GEARBOX/FAN MOUNT (HEADER MOUNTED FAN)
Attach gearbox mounting plates to the mount plate.
DO NOT TIGHTEN AT THIS TIME.
overhead hoist and secure to the mount plate support
DO NOT TIGHTEN
AT THIS TIME.
next part of the installation.
2.
3.
4.
John Deere Air Reel Owner’s Manual
18
ASSEMBLY
Slide the gearbox shaft through the bearing mount
bracket,bushingshieldweldmentandthegearboxfrom
This is needed to attach the driveline. The key for the
thebushingonbothsidesofgearboxto15ft-lbs.or180
in-lbs. Tighten set screws over keys at this time.
Measure and cut the drive shaft shield to fit between
weldedonbackofheader. Slidedriveshaftshieldover
shaft and through bearing mount plate.
Install bearing and flangettes to bearing mount plate
welded on back of header.
Tighten the bolts securing the gearbox mounting plate
to the gearbox and the bolts securing the gearbox
mounting plate to the mount support plate.
Tighten the lock collar on the bearing. Insert a punch
in the collar dimple. Tap the collar in the direction of
shaft rotation to lock. Then, tighten the lock collar set
screw.
For 22’, 25’ and 30’ headers, bolt shield mount plate
to bearing mount plate. For all other header sizes bolt
gearboxshaft. SlidetheclutchendofthePTOdriveline
onto the gearbox shaft and tighten set screws.
Slide the slip clutch shield over the PTO driveline and
bolts.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
RIGHT HAND DRIVE KIT PARTS
KIT # DESCRIPTION
26152
26174
26297
26298
27241
Installing the support bearing mount bracket:
left of the gearbox (Figure 17).
Align the bearing mount bracket to the existing holes
on the support. Mark and drill a hole on the front of
the support.
Bolt the bearing mount bracket to the support.
1.
2.
Figure 17, Bearing mount bracket
Refer to Figure 18 for the following steps:
-
box sleeve on each side of the gearbox. Install two
bushings to the gearbox, aligning the keyways of the
bushings with each other at the 12:00 position. Install
tighten at this time.
1.
4.5 RIGHT HAND DRIVE KIT - 600 SERIES
WARNING
Place all controls in neutral or off, lower header to the
ground, stop combine engine, set parking brake, re-
move ignition key, chock wheels and wait for all moving
parts to stop before servicing, adjusting, repairing, or
unplugging.
NOTE
Steps 5-7 apply to 22’, 25’and 30’ headers. For all other
headers, skip to Step 8.
IMPORTANT
Correct shaft alignment is critical.
This manual suits for next models
3
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