Krone 1022623 User manual

Original Operating Instructions
Document no.: 150001049_01_us
Status: 05/11/2019
RP701-20
Round Baler
Comprima F 155
From machine no.: 1022623

2
Comprima F 155
Original Operating Instructions 150001049_01_en
Contact
Mailing address
Krone North America, Inc.
P.O. Box 18880
Memphis, TN 38181-0880
USA
Physical address
Krone North America, Inc.
3363 Miac Cove
Memphis, TN 38118
USA
Phone [phone]
Fax [phone]
E-mail [email protected]
Internet www.krone-northamerica.com
Information for enquiries and orders
Type
Vehicle identification number
Year of manufacture
Contact data of your dealer

Contents
Comprima F 155
Original Operating Instructions 150001049_01_en 3
1 Information on This Document................................................................................................. 9
1.1 Validity ......................................................................................................................................... 9
1.2 Re-ordering.................................................................................................................................. 9
1.3 Applicable documents.................................................................................................................. 9
1.4 Target group of this document..................................................................................................... 9
1.5 How to use this document ........................................................................................................... 9
1.5.1 Directories and references........................................................................................................... 9
1.5.2 Information on direction ............................................................................................................. 10
1.5.3 Term “machine”.......................................................................................................................... 10
1.5.4 Figures....................................................................................................................................... 10
1.5.5 Scope of the document.............................................................................................................. 10
1.5.6 Means of representation ............................................................................................................ 10
1.5.7 Conversion table........................................................................................................................ 12
2 Safety ........................................................................................................................................ 14
2.1 Intended use .............................................................................................................................. 14
2.2 Reasonably foreseeable misuse................................................................................................ 14
2.3 Service life of the machine......................................................................................................... 15
2.4 Basic safety instructions ............................................................................................................ 15
2.4.1 Importance of operating instructions.......................................................................................... 15
2.4.2 Personnel qualification of the operating personnel.................................................................... 15
2.4.3 Personnel qualification of the technicians.................................................................................. 16
2.4.4 Children in danger ..................................................................................................................... 16
2.4.5 Connecting the machine ............................................................................................................ 16
2.4.6 Structural modifications on the machine.................................................................................... 16
2.4.7 Additional equipment and spare parts ....................................................................................... 16
2.4.8 Jobs on the machine.................................................................................................................. 17
2.4.9 Operational safety: Technically sound condition ....................................................................... 17
2.4.10 Danger zones ............................................................................................................................ 18
2.4.11 Ensuring functionality of safety devices..................................................................................... 20
2.4.11.1 Keeping universal shaft guard functional................................................................................... 20
2.4.12 Personal protective equipment .................................................................................................. 20
2.4.13 Safety markings on the machine ............................................................................................... 21
2.4.14 Road safety................................................................................................................................ 21
2.4.15 Parking the machine safely ....................................................................................................... 22
2.4.16 Consumables............................................................................................................................. 22
2.4.17 Dangers arising from environment............................................................................................. 22
2.4.18 Sources of danger on the machine............................................................................................ 24
2.4.19 Dangers in connection with certain activities: Working on the machine .................................... 25
2.4.20 Dangers in connection with certain activities: working on wheels and tyres.............................. 26
2.4.21 Behaviour in dangerous situations and in case of accidents ..................................................... 27
2.5 Safety routines........................................................................................................................... 27
2.5.1 Shutting down and safeguarding the machine........................................................................... 27
2.5.2 Securing raised machine and machine parts against lowering.................................................. 27
2.5.3 Carrying out oil level check and oil and filter element changes safely....................................... 28
2.5.4 Running actuator test................................................................................................................. 28
2.6 Safety labels on the machine..................................................................................................... 29
2.7 Safety equipment....................................................................................................................... 35
2.7.1 SMV emblem ............................................................................................................................. 36
3 Data memory ............................................................................................................................ 37
4 Machine description ................................................................................................................ 38
4.1 Machine overview ...................................................................................................................... 38
4.2 Overload protections on the machine ........................................................................................ 38
4.3 Identification plate...................................................................................................................... 39
4.4 Function description net wrapping ............................................................................................. 39
4.5 Function description net and chamber film wrapping ................................................................ 40
5 Technical data.......................................................................................................................... 42
5.1 Consumables............................................................................................................................. 43
5.1.1 Oils............................................................................................................................................. 44

Contents
4
Comprima F 155
Original Operating Instructions 150001049_01_en
5.1.2 Lubricating greases ................................................................................................................... 44
6 Initial operation ........................................................................................................................ 45
6.1 Scope of delivery ....................................................................................................................... 45
6.2 Mounting hose and cable support.............................................................................................. 46
6.3 Preparing the brake disc of the wrapping material brake .......................................................... 46
6.4 Checking/adapting the tyre pressure ......................................................................................... 46
6.5 Adjusting the drawbar height ..................................................................................................... 47
6.6 Universal shaft ........................................................................................................................... 49
6.6.1 Adjusting the length of the universal shaft ................................................................................. 49
6.6.2 Mounting protective cap of universal shaft ................................................................................ 50
6.6.3 Mounting universal shaft bracket ............................................................................................... 50
6.6.4 Mounting the universal shaft on the machine ............................................................................ 51
6.7 Removing the tensioning device................................................................................................ 51
7 Commissioning........................................................................................................................ 53
7.1 Connecting machine to tractor................................................................................................... 53
7.2 Mounting the universal shaft on the tractor................................................................................ 54
7.3 Connecting hydraulic hoses....................................................................................................... 55
7.4 Connecting hydraulic brake (export).......................................................................................... 56
7.5 Coupling the hydraulic auxiliary brake ....................................................................................... 57
7.6 Connecting/disconnecting compressed air connections for the compressed air brake ............. 57
7.7 Adjusting drawbar eye ............................................................................................................... 58
7.8 Connecting the KRONE ALPHA operation unit ......................................................................... 58
7.9 Connecting KRONE terminal DS 500 ........................................................................................ 59
7.10 Connecting KRONE BETA II terminal........................................................................................ 61
7.11 Connecting the KRONE ISOBUS terminal (CCI800, CCI 1200)............................................... 63
7.12 Connecting foreign ISOBUS terminal ........................................................................................ 65
7.13 Connecting the camera to the KRONE ISOBUS terminal CCI 800 or CCI 1200....................... 67
7.14 Connecting the road lighting ...................................................................................................... 67
7.15 Mounting safety chain................................................................................................................ 68
8 Operation.................................................................................................................................. 69
8.1 Preparation before baling .......................................................................................................... 69
8.2 Filling the bale chamber............................................................................................................. 69
8.3 Improving bale chamber filling ................................................................................................... 71
8.3.1 Reducing the pressure on the side walls of the bale chamber .................................................. 71
8.3.2 Mounting additional driver guide rails on the starter roller ......................................................... 71
8.3.3 Mounting additional deflector sheets in the tailgate................................................................... 72
8.4 Completing the baling process, starting tying cycle and ejecting round bales........................... 73
8.5 Operating the support jack......................................................................................................... 73
8.6 Using the stop cock of the tailgate............................................................................................. 75
8.7 Releasing/applying the parking brake........................................................................................ 76
8.8 Fitting wheel chocks .................................................................................................................. 77
8.9 Removing/mounting the safety device which prevents unauthorised use ................................. 78
8.10 Operating brake force regulator................................................................................................. 78
8.11 Operating the bale counter ........................................................................................................ 79
8.12 Pick-up....................................................................................................................................... 79
8.12.1 Bringing the pick-up to transport/working position ..................................................................... 79
8.12.2 Setting the pick-up working height............................................................................................. 80
8.12.3 Adjusting the bearing pressure relief for the pick-up ................................................................. 81
8.13 Crop press roller unit ................................................................................................................. 81
8.13.1 Setting the crop press roller unit ................................................................................................ 82
8.13.2 Setting the baffle sheet on the crop press roller unit ................................................................. 82
8.13.3 Removing/mounting the baffle sheet on the crop press roller unit............................................. 83
8.14 Lifting/lowering the feeder rotor floor ......................................................................................... 84
8.15 Net wrapping.............................................................................................................................. 84
8.15.1 Inserting the net roll ................................................................................................................... 84
8.15.2 Insert net.................................................................................................................................... 86
8.16 Net and chamber film wrapping ................................................................................................. 87
8.16.1 Inserting a net or film roll ........................................................................................................... 87
8.16.2 Inserting the net or film .............................................................................................................. 88

Contents
Comprima F 155
Original Operating Instructions 150001049_01_en 5
8.16.3 Notes on operation .................................................................................................................... 90
8.16.4 Checking the tension of the inserted film................................................................................... 91
8.17 Using the bale ejector ................................................................................................................ 92
8.18 Removing crop blockages ......................................................................................................... 92
8.18.1 Crop blockage at the right-hand and left-hand end of the pick-up............................................. 92
8.18.2 Crop blockage in the pick-up ..................................................................................................... 92
8.18.3 Crop blockage under feed rotor ................................................................................................. 93
8.18.4 Crop blockage in the baling element ......................................................................................... 93
8.19 Operating the reversing device with crop blockages ................................................................. 93
8.20 Operating the central chain lubrication system.......................................................................... 94
9 KRONE ALPHA operation unit................................................................................................ 97
9.1 Overview.................................................................................................................................... 98
9.2 Switching the operation unit on/off............................................................................................. 99
9.3 Start tying process in manual mode .......................................................................................... 99
9.4 Starting tying in automatic mode ............................................................................................... 99
9.5 Setting the net layers ............................................................................................................... 100
9.6 Setting the automatic blocking time ......................................................................................... 100
9.7 Digital sensor test .................................................................................................................... 101
9.8 Analogue sensor test ............................................................................................................... 102
9.9 Setting the feed and end position of the feed rocker arm ........................................................ 102
9.10 Display filling............................................................................................................................ 103
9.11 Showing the software version number..................................................................................... 103
10 KRONE Beta II terminal ......................................................................................................... 104
10.1 ISOBUS Shortcut Button not available .................................................................................... 104
10.2 Switching terminal on/off.......................................................................................................... 105
10.3 Design of display ..................................................................................................................... 106
11 KRONE Terminal DS 500....................................................................................................... 107
11.1 Touchable display.................................................................................................................... 107
11.2 Switching terminal on/off.......................................................................................................... 107
11.3 Design DS 500......................................................................................................................... 108
12 KRONE ISOBUS terminal (CCI 800, CCI1200) .................................................................... 110
12.1 Touchable display.................................................................................................................... 110
12.2 Switching terminal on/off.......................................................................................................... 111
12.3 Design of display ..................................................................................................................... 112
12.4 Design of the KRONE machine application ............................................................................. 112
12.5 Setting units on the terminal .................................................................................................... 113
13 Foreign ISOBUS terminal...................................................................................................... 114
13.1 Varying functions to KRONE ISOBUS terminal ....................................................................... 114
14 Terminal machine functions ................................................................................................. 115
14.1 Status line ................................................................................................................................ 115
14.2 Keys......................................................................................................................................... 116
14.3 Displays on the working screen ............................................................................................... 117
14.4 Displays on the information bar ............................................................................................... 119
14.5 Direction display ...................................................................................................................... 120
14.6 Accessing the working screen ................................................................................................. 121
14.7 Automatic call of the Road travel screen ................................................................................. 122
14.8 Adjusting the baling pressure .................................................................................................. 122
14.9 Operating TIM 1.0 (Tractor Implement Management) ............................................................. 123
14.9.1 Mode of operation of TIM 1.0................................................................................................... 123
14.9.2 TIM displays and keys on the working screen ......................................................................... 124
14.9.3 Activating TIM functions........................................................................................................... 125
14.9.4 Pausing TIM functions ............................................................................................................. 125
14.10 Operating machine via joystick ................................................................................................ 126
14.10.1 Auxiliary functions (AUX) ......................................................................................................... 126
14.10.2 Auxiliary assignment of a joystick ............................................................................................ 126
15 Terminal menus ..................................................................................................................... 128