Culligan Aqua-Cleer CC Basic User manual

CULLIGAN®
Aqua-Cleer®CC Basic™
Bottle-less Cooler
©2008 Culligan International Company
Installation, Operation
& Service Instructions
with Parts List
Printed in USA
Cat. No. 01021819
Rev. O 12/31/08
DCO # 010916

Attention Culligan Customer:
Your local independently operated Culligan dealer employs trained service and maintenance personnel who are experienced
in the installation, function and repair of Culligan equipment. This publication is written specifically for these individuals and is
intended for their use.
We encourage Culligan users to learn about Culligan products, but we believe that product knowledge is best obtained by con-
sulting with your Culligan dealer. Untrained individuals who use this manual assume the risk of any resulting property damage
or personal injury.
Culligan POU Coolers are combined with selected Culligan water treatment components to create a system specifically tai-
lored to match the customer application.
Prior to servicing equipment, disconnect power supply to prevent electricalWARNING!
shock.
This system is not intended for use where water is microbiologically unsafe or with water of un-NOTE
known quality.
If incorrectly installed, operated or maintained, this product can cause severeWARNING!
injury. Those who install, operate, or maintain this product should be trained in
its proper use, warned of its dangers, and should read the entire manual before
attempting to install, operate, or maintain this product.
Products manufactured and marketed by Culligan International Company (Culligan) and its affiliates are protected by patents
issued or pending in the United States and other countries. Culligan reserves the right to change the specifications referred to
in this literature at any time, without prior notice. Culligan, Aqua-Cleer, Culligan Man and www.culligan.com are trademarks of
Culligan International Company or its affiliates.
Culligan International Company
9399 West Higgins Road, Suite 1100
Rosemont, Illinois 60018
To Order Culligan Parts call: 1-800-428-2828
www.culliganindustrial.com
www.culligancommercial.com
This device complies with part 15 of the FCC rules subject to the two follow-WARNING!
ing conditions: 1) This device may not cause harmful interference, and 2) This
device must accept all intereference received including interference that may
cause undesired operation.
This equipment complies with Part 15 of the FCC rules. Any changes or modifications not expressly approved by the manufac-
turer could void the user’s authority to operate the equipment. Changes or modifications not expressly approved by the party
responsible for compliance could void the user’s authority to operate the equipment.

Contents i
Cat. No. 01021819
Installation, Operation
& Service Instructions
with Parts List
Culligan®Aqua-Cleer®
CC Basic™
Bottle-less Cooler
Models from 2008
Contents
Key Pre-Delivery Activities ................................................ii
Introduction....................................................................... 1
Safety Information ............................................................ 3
CC Basic™ Inspection and Setup .................................... 4
Installing the CC Basic™.................................................. 8
Sanitizing the CC Basic™ .............................................. 10
Descaling the CC Basic™ .............................................. 11
Troubleshooting.............................................................. 13
Technical Specifications................................................. 14
Warranty.......................................................................... 15
CC Basic™ Parts List..................................................... 16
Appendix Overview......................................................... 17
Appendix A ..................................................................... 18
Appendix B ..................................................................... 19
Appendix C..................................................................... 22
Appendix D..................................................................... 26
Appendix E ..................................................................... 29

ii Culligan® Aqua-Cleer® CC Basic™ ii Cat. No. 01021819
Key Pre-Delivery Activities
The cooler and the water treatment equipment must be properly prepared beforeCAUTION!
the system is delivered to the customer.
Aqua-Cleer®CC Basic™ Filter Systems
Aqua-Cleer®CC Basic™ Filter—see Appendix A, Figure 5, on page 18.
Uses: sediment filter and carbon block filter in two (2) E-Z Change heads.•
Aqua-Cleer®CC Basic™ Reverse Osmosis Systems
Aqua-Cleer®CC Basic™ RO—see Appendix B, Figure 8 on page 19.
Uses: carbon block and RO 50 cartridges in two (2) E-Z Change heads with storage tank and inline post carbon•
filler.
For detailed instructions about• Aqua-Cleer®components please refer to the complete Installation, Operation and
Service Manual, Cat. No. 01020219.
Aqua-Cleer®CC Basic™ LC-100 RO—see Appendix C, Figure 13 on page 22.
Uses: Preferred Series 250 Filter and LC-100 RO with storage tank and inline post carbon filter.•
For detailed instructions about Aqua-Cleer LC components please refer to the complete Installation, Operation and•
Service Manual, Cat. No. 01882074.
Aqua-Cleer®CC Basic™ AC50 RO—see Appendix D, Figure 17 on page 26.
Uses: AC50 inline post carbon filter and storage tank.•
For detailed instructions about AC 50 components please refer to the complete Installation, Operation and Service•
Manual, Cat. No. 01018587.
Aqua-Cleer®CC Basic™ POU Cooler
Inspection and Setup Procedures—see Appendix E on page 29.

Key Pre-Delivery Activities iii
Cat. No. 01021819
Pre-Delivery Activity: Prepare and Flush Water Treatment Components
All RO Membranes will require a 24-hour flush to drain. All flushing of mem-CAUTION!
branes and filters must be done with chlorine-free, filtered, softened water.
Activity Aqua-Cleer®
CC Basic™
Filter
Aqua-Cleer®
CC Basic™ RO
Aqua-Cleer®
CC Basic™ LC-
100 RO
Aqua-Cleer®
CC Basic™
AC50 RO
Flush the filters to drain for at least five (5)
minutes with filtered soft water
c
Verify that system includes Automatic
Shut-Off Valve (01021587)
c c
Verify that system includes Check Valve
(01021588)
c c
Verify system includes Air Gap (44403001
or equivalent) for system drain
ccc
Flush the RO cartridge to a drain with fil-
tered softened water for 24 hours prior to
installation
ccc
Flush the carbon block filter to drain for
at least five (5) minutes until there are no
more carbon fines observed.
c
Activate the Preferred Series 250 car-
tridge and thoroughly flush per the detailed
instructions
c
Flush the pre-carbon filter and sediment
filters to drain
c
Flush the carbon post filter to drain ccc
Sanitize and flush the storage tank ccc
Pre-Delivery Activity: Prepare and Flush POU Cooler for Service
Activity Aqua-Cleer®
CC Basic™ POU
Cooler
Unpack the POU Cooler. c
Inspect the POU Cooler for any shipping damage. c
Flush and test the POU Cooler. c

iv Culligan® Aqua-Cleer® CC Basic™ iv Cat. No. 01021819
This page intentionally left blank.

Introduction 1
Cat. No. 01021819
Introduction
The Culligan Aqua-Cleer®CC Basic™ system provides an economical solution to point-of-use water treatment systems in
the marketplace. Unlike a bottled water cooler, incoming tap water is treated as it is needed, so the water is always fresh
and great tasting. Best of all, there are no bottles to change and the supply is unlimited.
The Culligan Aqua-Cleer®CC Basic™ dispenses both hot and cold water using selected filters or reverse osmosis tech-
nology depending on your needs and the incoming water supply.
The Culligan Aqua-Cleer®CC Basic™ is shipped with empty EZ change single heads that will enable configurations for
virtually any incoming water condition. You decide on the filtration package needed and then simply twist the filters se-
lected into the EZ Aqua-Cleer filter heads behind the lower front panel.
The Culligan Aqua-Cleer®CC Basic™ has been designed to facilitate the use of other Culligan filtration and RO options
such as the AC-50 RO System and the LC-100 RO Membrane with Preferred Series Filter Systems.
This publication is based on information available when approved for printing. Continuing design refinements could cause
changes that may not be included in this publication.

2 Culligan® Aqua-Cleer® CC Basic™ 2 Cat. No. 01021819
Safe Practices
Throughout this manual there are paragraphs set off by special headings.
Notice
Notice is used to emphasize installation, operation or maintenance information which is important, but does not present
any hazard. For example,
The nipple must extend no more than 1 inch above the cover plate.NOTICE
Caution
Caution is used when failure to follow directions could result in damage to equipment or property. For example,
Disassembly while under water pressure can result in flooding.CAUTION!
Warning
Warning is used to indicate a hazard which could cause injury or death if ignored. For example,
Electrical shock hazard! Unplug the unit before removing the timer mechanism orWARNING!
cover plates!
The CAUTION and WARNING paragraphs are not meant to cover all possible conditions and situations that may occur. It
must be understood that common sense, caution, and careful attention are conditions which cannot be built into the equip-
ment. These MUST be supplied by the personnel installing, operating, or maintaining the system.
Be sure to check and follow the applicable plumbing codes and ordinances when installing this equipment. Local codes
may prohibit the discharge of sanitizing or descaling solutions to drain.
Use protective clothing and proper face or eye protection equipment when handling chemicals or power tools.
The Culligan Aqua-CleerNOTE ®CC Basic™ is not intended for use with water that is microbiologically un-
safe or of unknown quality without adequate disinfection either before or after the system.
Check with your public works department for applicable local plumbing and sanitation codes. FollowNOTE
local codes if they differ from the standards used in this manual. To ensure proper and efficient opera-
tion of the Culligan Aqua-Cleer®CC Basic™ to your full satisfaction, carefully follow the instructions in
this manual.

Safety Information 3
Cat. No. 01021819
Electrical Safety
Only connect the power cord to a 120V properly grounded outlet.•
Never pull the power plug from the outlet with a wet hand or allow the plug to get wet.•
Keep the power cord out of heavy traffic areas.•
To avoid a fire hazard, never put the power cord under rugs, near radiators, stoves or heaters.•
Do not use a damaged power cord or plug. If the power cord is damaged, a qualified service technician must•
replace it.
Do not use an extension cord with the CC Basic™.•
Installation and Usage Safety
Keep the CC Basic™ away from direct sunlight and excessive humidity.•
Keep at least four (4) inches from the wall.•
Do not lay the CC Basic™ down on its side. If for some reason the unit was placed on its side, it must stand up-•
right for a minimum of two (2) hours before operation to allow the compressor to stabilize.
Connect the water supply to a cold water line only. Feed water over 105°F (40°C) can damage the filters.•
Never install the system where it could freeze.•
If the feedwater pressure is over the recommended operating pressure of 60 psi (4 bar), install a pressure-reducing•
valve in the water line. Be aware of pressure transients.
Filters should be replaced on schedule. Overused filters will deteriorate the performance of the system.•
Drain the water out of the CC Basic™ after long periods of non-use, such as over the long weekend; this will allow•
a fresh batch of water to fill the system.
Safety Information

4 Culligan® Aqua-Cleer® CC Basic™ 4 Cat. No. 01021819
Inspect the Unit
All preparation work should be done in a clean area. A separate room is recommended.NOTE
Inspect the carton for evidence of shipping or handling damage.1.
Unpack the unit and inspect the plastic parts.2.
Install Point of Use Assembly Kit—Part Number 01017703
On the CC Basic™ unit, remove the locking pin from the Crystal Guard.1.
May require the use of a tool to remove pin.NOTE
Press on the Guard rim and turn counter clockwise to remove (Figure 1).2.
Open
Crystal Guard Locking Pin
Figure 1.
Open the POU Kit box and check the assembly for damage.3.
Verify the float mounting pins are firmly inserted onto the float arm.4.
Ensure that both floats are positioned downwards.5.
Install the POU kit on the CC Basic™ unit (Figure 2).6.
CC Basic™ Inspection and Setup

CC Basic™ Inspection and Setup 5
Cat. No. 01021819
Close
Figure 2.
Position the ¼" tubing from the POU kit so that it exits from the rear of the cooler (Figure 3).7.
Figure 3.
After installation of the POU kit, the RESET indicator should be located towards the rear of the unit (Figure 4).8.

6 Culligan® Aqua-Cleer® CC Basic™ 6 Cat. No. 01021819
Slide to reset
After installation of
the POU assembly,
the reset indicator
should be located
towards the rear of
the cooler
Figure 4.
Point of Use Kit Indicator Function
The POU Kit is designed with two floats. The lower float shuts off the feed water to the reservoir when it lifts. The upper
float is a safety float. If the first float should fail, the upper float will shut off the feed water AND LOCK the unit from further
feed water until the reset switch is manually reset after troubleshooting the cause.
The Check Indicator on the top of the POU kit (Figure 4) will normally be set to GREEN. It will change to RED
indicating a lower valve failure or leak from tubing or fittings in the reservoir and lock.
Determine the cause for the RED indicator before resetting indicator to the GREEN position. No more water will
be allowed into the reservoir until the switch is manually reset to the GREEN position.
Initial Sanitization
Connect a filtered feed water supply at 40-45 psi to the tubing at the rear of the unit (Figure 3). RO water is1.
recommended.
Prepare all filters, RO cartridges, and the RO storage tank strictly in accordance with the instructionsNOTE
included in the Appendix section of this manual.
Make sure the indicator is in the GREEN position.2.
Slowly turn on the feed water supply and fill the unit.3.
It may take several minutes before the cold tank is full and water begins to flow from the dispensingNOTE
head. Flush approximately 3 gallons (11 liters) of water through the cold tank.
Check that the lower float shuts off the feed water and the indicator remains GREEN.4.
Check for leaks.5.
Flush water through both faucets.6.
Plug in the unit and turn ON the Hot tank switch.7.

CC Basic™ Inspection and Setup 7
Cat. No. 01021819
The unit is now live. Take suitable safety precautions.CAUTION!
Allow 45 minutes to reach full Hot and Cold temperatures.8.
Flush 1-2 gallons (4-8 liters) through each faucet.9.
Verify lower float allows filling and that the upper float will trip the indicator to RED.10.
Turn OFF the Hot tank and the feed water.11.
Unplug and drain the unit.12.
Remove the POU kit and Baffle Cup.13.
Add 1 tablespoon of liquid chlorine beach (5¼% sodium hypochlorite) to one gallon of RO water.14.
Pour sanitizer solution into reservoir.15.
Place baffle in solution and allow to stand for 5-10 minutes.16.
Use a clean cloth, paper towels or small brush to scrub all parts of the reservoir, floats, baffle cup and faucets.17.
Rinse all parts with filter water several times.18.
Replace baffle cup and refill the unit.19.
It may take several minutes before the cold tank is full and water begins to flow from the dispensingNOTE
head. Flush approximately 3 gallons (11 liters) of water through the cold tank.
Flush 1-2 gallons of fresh filtered water through the faucets until no chlorine is present.20.
Turn off the feed water and drain the unit.21.
Wipe down the unit and repackage for transport to the installation site.22.

8 Culligan® Aqua-Cleer® CC Basic™ 8 Cat. No. 01021819
All personnel should be aware of company requirements for their own cleanliness and hygiene whenNOTE
installing, servicing or sanitizing a unit
If the treatment components have remained in the unit for more than 24 hours since they were flushedNOTE
and transported to a customer location, it is highly recommended that they get flushed to the drain
before installing.
Install a pressure regulator, if needed, on the incoming water supply line, set to 40-45 psi.
The unit should not be exposed to direct sunlight, heat sources, or an ambient air temperature above
90°F (32°C) or below 37°F (3°C).
Make sure there is adequate clearance around the unit to allow for heat dissipation of the condenser.
The warmer the environment is surrounding the unit, the more clearance that is required. A typical
office install should require 2 inches of clearance all around the machine. Installs in factories, ware-
houses, and garages, where the ambient temperature is above 80°F, will require a minimum of 4 inches
clearance.
Install the Water Treatment System Components
The water treatment system components are installed outside the CC Basic™ POU Cooler. See Appendix for typical
treatment system types. Detailed instructions for the preparation and sanitization of treatment components are in Appen-
dixes A, B, C, and D.
Position the Unit
Locate the unit as close to the water supply and the electrical connections as possible.1.
Level the unit so the POU kit floats will work properly.2.
Check that the indicator is in the GREEN position.3.
Establish the Water Connection
Flush the feed water tubing to the unit before making the connection to the ¼" tubing at the rear of the unit.1.
Connect the unit to the water.2.
Do not turn on the power switches yet.NOTE
Slowly turn on the water supply. Check all connections for leaks.3.
Check that the water treatment system begins to fill the reservoir.4.
Once the reservoir fills, depress and hold the Hot button and verify that water dispenses from the faucet.5.
Because it will take some time for the RO system to fill the reservoir, take along a few jugs of freshlyNOTE
prepared RO water from your shop to fill the reservoir for the first time.
Depress and hold the Cold dispense button until water dispenses from the faucet.6.
Plug the unit into a power supply.7.
The unit is now live. Take suitable safety precautions.CAUTION!
Turn ON the Power Switch to start the chilling and heating processes.8.
Installing the CC Basic™

Installing the CC Basic™ 9
Cat. No. 01021819
Verify that the compressor and heater are both working. This is best accomplished by placing a hand on top of9.
the compressor to feel for vibration, and by dispensing water from the hot tank (after five minutes) noting a tem-
perature increase in the water.
Taste the water. Check the unit is clean and functions to the customer’s satisfaction. If you are not satisfied10.
with the quality of the water, check the filters and flush additional water through the unit.
Prior to leaving the unit, answer any customer questions about the operation of the CC Basic™ POU cooler.11.

10 Culligan® Aqua-Cleer® CC Basic™ 10 Cat. No. 01021819
The CC Basic™ model must be sanitized every 12 months, when taste concerns arise, or after boil-NOTE
water alerts are lifted.
Units in dusty or high-use locations may need more frequent servicing.
All personnel should be aware of company requirements for their own cleanliness and hygiene when
servicing and sanitizing a unit.
Latex gloves must be used when handling the filters, UV bulb, quartz sleeve or any components that
have contact with the drinking water.
Prepare the CC Basic™ for Sanitization
Turn OFF the Hot tank and the feed water line.1.
Unplug and drain the unit.2.
Remove the POU kit and the Baffle Cap.3.
Sanitize the Unit
Add 1 tablespoon of liquid chlorine beach (5¼% sodium hypochlorite) to one gallon of RO water.1.
Pour sanitizer solution into reservoir.2.
Place baffle in solution and allow to stand for 5-10 minutes.3.
Use a clean cloth, paper towels or small brush to scrub all parts of the reservoir, floats, baffle cup and faucets.4.
Rinse all parts with filter water several times.5.
Replace baffle cup and POU kit.6.
Make sure the indicator is in the Green position.7.
Turn on the feed water and refill the unit.8.
Flush and Return Unit to Service
Flush 2–4 gallons (8–11 liters) of fresh filtered water through the faucets until no chlorine is present.1.
Turn off the feed water and drain the unit completely.2.
Refill the unit with fresh water from the water treatment system.3.
Plug in the unit and turn ON the Hot tank switch.4.
The unit is now live. Take suitable safety precautions.CAUTION!
Verify that the compressor and heater are working.5.
Taste the water. Check the unit is clean and functions to the customer’s satisfaction. If you are not satisfied6.
with the quality of the water, check the filters and flush additional water through the unit.
Wipe down the unit, clean the area, and answer any customer questions.7.
Sanitizing the CC Basic™

Descaling the CC Basic™ 11
Cat. No. 01021819
CC Basic™ units using an RO configuration should rarely need to be descaled.
A unit with the hot water option may require removing any calcium build-up inside the hot tank,
depending on local water conditions and the type of water treatment.
All personnel should be aware of company requirements for their own cleanliness and hygiene when
servicing and sanitizing a unit.
Latex gloves must be used when handling the filters, UV bulb, quartz sleeve or any components that
have contact with the drinking water.
Prepare the CC Basic™ Unit for Descaling
Turn OFF the Hot tank and the feed water line.1.
Unplug and drain the unit.2.
Drain water will be hot!CAUTION!
Remove the POU kit and the Baffle Cap.3.
Descale the Hot Tank
Mix 1 bag of ScaleKleen (7 oz. bag of non-toxic citric acid-based descaler, Innowave part no. 01-2076) with 11.
gallon of hot RO water in a separate container or pitcher. Stir well.
Add red or green food coloring to the solution, in order to make it easier to tell when the solution isNOTE
completely flushed from the unit.
Pour the solution into the reservoir and allow the solution to fill the Hot tank.2.
Fill the reservoir the rest of the way with RO water.3.
Plug in the unit and turn ON the Hot tank switch.4.
The unit is now live. Take suitable safety precautions.CAUTION!
Allow the solution in the Hot tank to heat for 5–10 minutes.5.
Turn OFF the Hot tank and unplug the unit.6.
Allow the solution to sit in the hot tank for an additional 10–20 minutes.7.
Drain the unit through the hot tank.8.
Drain water will be hot!CAUTION!
Replace the drain plug.9.
Descaling the CC Basic™

12 Culligan® Aqua-Cleer® CC Basic™ 12 Cat. No. 01021819
Slowly turn ON the feed water supply and refill the unit.10.
Drain the Hot tank and continue to flush for another five minutes.11.
Check that no food coloring remains in the rinse water.12.
Turn OFF the feed water and drain the unit completely.13.
Flush and Return the Unit to Service
Replace the Baffle Cup and POU kit.1.
Make sure the indicator is in the GREEN position.2.
Turn ON the feed water and refill the unit.3.
Refill the unit with fresh water from the water treatment system.4.
Flush water through both faucets.5.
Plug in the unit and turn ON the Hot tank switch.6.
The unit is now live. Take suitable safety precautions.CAUTION!
Verify that the compressor and heater are working.7.
Taste the water. If you are not satisfied with the quality of the water, check the water treatment system and8.
flush additional water through the unit.
Wipe down the unit, clean the area, and answer any customer questions regarding use of the unit.9.

Troubleshooting 13
Cat. No. 01021819
Fault finding must only be carried out by trained personnel.NOTE
Symptom Possible Cause Solution
NO FLOW OF WATER Make sure that there is a water supply to the1.
unit and that it is turned on.
If an anti-flood or leak detection device is in-2.
stalled, please check and reset if necessary.
For units with EZ heads, ensure that the filter3.
is twisted all the way into the head; other-
wise the valve inside the filter head will not be
opened.
Check to see that the filter is not blocked with4.
sediment.
THERE IS FLOW FOR THE
HOT WATER, BUT NO FLOW
FOR THE COLD WATER
This may be a result of the
water inside the cold tank
mechanism being frozen.
Verify that the thermostat is set at the factory1.
setting.
Unplug the unit and allow the ice inside the2.
cold tank to melt.
WATER DISPENSED BY THE
UNIT IS NEITHER HOT NOR
COLD
Make sure that the power switch and the Hot1.
tank are turned on at the back of the unit.
THE POWER IS NOT ON Make sure that the unit is plugged in correctly1.
and that the power switch is on.
Check the fuse on the back of the unit2.
BAD TASTE Flush the unit for a period of 15 minutes.1.
If the bad taste persists, taste the water com-2.
ing directly from the filter; if still bad change
the filter, or contact your authorized service
provider.
LOW FLOW OF COLD WATER If this happens in the cold water
circuit, there may be a problem
with freezing.
Please refer to “There is flow for the hot water, but
no flow for the cold water.”
LOW FLOW OF WATER FOR
ALL CIRCUITS OF THE UNIT
The filter may require chang-
ing, or there is low water supply
pressure.
Ensure that the filter is not blocked.
LOW FLOW OF HOT WATER Indicates that the hot tank needs
to be de-scaled.
Troubleshooting

14 Culligan® Aqua-Cleer® CC Basic™ 14 Cat. No. 01021819
Item Specification
Width/Depth/Height 12.4"x12.8"x38.8" (315mmx325mmx985 mm)
Water Connection 1/4" Tubing
Cold Tank Capacity 0.9 Gallons (3.5 Liters)
Hot Tank Capacity 1.2 Gallons (4.5 Liters)
Hot Tank Temperature 167F to 198F(75C to 99C)
Recommended Service Pressure 40-45 PSI (3.1 Bar)
Maximum Service Pressure 50 PSI (3.4 Bar)
Rated Service Flow 0.5 GPM (1.89 LPM)
Temperature Rating 50-100 F (10 - 37C)
Refrigerant R134a
Refrigerant Charge 1.0 Oz (28.4 gm)
Weight 27.5 Lbs (12.5 Kg)
Electrical Supply 120V / 60 Hz
Compressor 74 Watts
Heater 450 Watts
System 6.2 Amps
End of Life
At the end of this product’s life, please ensure that it is disposed of in an environmentally friendly manner that is fully com-
pliant with your Country requirements/guidelines.
Technical Specifications