Culligan MARK 89 User manual

CULLIGAN®
MARK 89 AND 812
AUTOMATIC
WATER CONDITIONER
©2000 Culligan International Company
Cat. No. 01882324
Rev. A 12/7/00
DCO#1809
Installation
and
Operating
Instructions
Printed in USA

This system is not intended to be used for treating water that is
microbiologically unsafe or of unknown quality without
adequate disinfection before or after the system.
WARNING - Prior to servicing equipment, disconnect
power supply to prevent electrical shock.
Attention Culligan Customer:
Your local independently operated Culligan dealer employs trained
service and maintenance personnel who are experienced in the
installation, function and repair of Culligan equipment. This
publication is written specifically for these individuals and is intended
for their use.
We encourage Culligan users to learn about Culligan products, but
we believe that product knowledge is best obtained by consulting
with your Culligan dealer. Untrained individuals who use this manual
assume the risk of any resulting property damage or personal
injury.
Culligan International Company
1 Culligan Parkway
Northbrook, IL 60062
847-205-6000

Table of Contents
Page
Introduction ............................................................... 2
Specifications ........................................................... 3
Preparation ............................................................... 4
Installation ................................................................ 6
Settings .................................................................. 10
Start-Up Procedure ................................................. 16
Appendix A - Sanitizing Instructions ....................... 17
Wiring Schematic ..................................................... 18
Parts List ................................................................. 20
CULLIGAN®
MARK 89 AND 812
AUTOMATIC
WATER CONDITIONER
Installation
and
Operating
Instructions

Introduction
The Culligan®Mark 89 and 812 water softeners are tested and validated by WQA to ANSI/NSF
Standard 44 for the effective reduction of calcium and magnesium (hardness) along with barium
and Radium 226/228*.
SAFE PRACTICES
Throughout this manual there are paragraphs set off by special headings.
NOTICE: Notice is used to emphasize installation, operation or maintenance information which is important, but
does not present any hazard.
Example: NOTICE: The nipple must extend no more than 1 inch above the cover plate.
CAUTION:Caution is used when failure to follow directions could result in damage to equipment or
property. Example:
CAUTION: Disassembly while under water pressure can result in flooding.
WARNING:Warning is used to indicate a hazard which could cause injury or death if ignored. Example:
WARNING! ELECTRICAL SHOCK HAZARD! UNPLUG THE UNIT BEFORE
REMOVING THE TIMER MECHANISM OR COVER PLATES!
SERIAL NUMBERS
The control valve serial number, is on the back of the timer case.
The media tank serial number is on the top edge of the tank side wall.
NOTICE: Do not remove or destroy the serial number. It must be referenced on request for warranty repair or
replacement.
This publication is based on information available when approved for printing. Continuing design refinement
could cause changes that may not be included in this publication.
* Verified utilizing hardness surrogate per ANSI/NSF Standard 44.
2CULLIGAN®MARK 89 AND 812 WATER CONDITIONER

SPECIFICATIONS 3
Culligan®Mark 89 and 812 Water Conditioners with Automatic Time Clock or Soft-Minder®Meter
1 Capacities and corresponding salt dosages pertain to low hardness waters. Capacities given are per recharge
2 Measured from top of media to top of inlet fitting (backwashed and drained).
3 Measured from top of underbedding to top of inlet fitting.
4 Hardness to iron ratio does not apply and total hardness and iron specifications change as follows when
Sofner-Gard®accessory is used: 89 Model - 50 gpg (855 mg/L) total hardness, 10 ppm (mg/L) iron;
812 Model - 75 gpg (1 200 mg/L) hardness, 20 ppm (20 mg/L) iron.
5 Backwash at 120 psi (830 kPa).
6 10 minute backwash, 7 lb (3.2 kg) 89 model or 13 lb (5.9 kg) 812 model salt dosage.
89 Model 812 Model
Control Valve
5-cycle, Reinforced Thermoplastic 5-cycle, Reinforced Thermoplastic
Overall Conditioner Height 51 in 51 in
1 29.5 cm 1 29.5 cm
Media Tank Dimensions (Dia x Ht) 9 x 45 in 12 x 45 in
23 x 114 cm 30 x 114 cm
Salt Storage Tank Dimensions (Dia x Ht) 16 x 43 in 16 x 43 in
41 x 109 cm 41 x 109 cm
18 x 43 in
46 x 109 cm
Exchange Media, Type and Quantity Cullex®Media, 0.7 cu.ft. Cullex Resin, 1.4 cu. ft.
Cullex Media, 20 L Cullex Resin, 40 L
Underbedding, Type and Quantity Cullsan®Underbed, 20 lb Cullsan Underbed, 30 lb
Cullsan Underbed, 9.1 kg Cullsan Underbed, 13.6 kg
Exchange Capacity 15,400 gr @ 4.0 lb 25,000 gr @ 6.0 lb
@ Salt Dosage Per Recharge1998 gr @ 1.8 kg 1 620 gr @ 2.7 kg
21,200 gr @ 7.7 lb 35,900 gr @ 12.0 lb
1 374 gr @ 3.5 kg 2 326 gr @ 5.4 kg
24,200 gr @ 12 lb 42,400 gr @ 18.0 lb
1 568 gr @ 5.4 kg 2 748 gr @ 8.2 kg
Freeboard to Media218.9-19.9 in 17.5-18.5 in
48-51 cm 44-47 cm
Freeboard to Underbedding339.2 in 38.5 in
99.6 cm 98 cm
Salt Storage Capacity 250 lb or 375 lb 375 lb
114 kg or 170 kg 170 kg
Rated Service Flow @ Pressure Drop 7.8 gpm @ 15 psi 8.25 gpm @ 15 psi
Total Hardness, Maximum 50 gpg 75 gpg
1 300 mg/L 1 700 mg/L
Total Iron, Maximum 5 ppm 5 ppm
5 mg/L 5 mg/L
Hardness to Iron Ratio, Minimum48 gpg to 1 ppm 8 gpg to 1 ppm
140 mg/L to 1 mg/L 140 mg/L to 1 mg/L
Operating Pressure 20-125 psi 20-125 psi
140-860 kPa 140-860 kPa
Operating Temperature 33-120°F 33-120°F
1-50°C 1-50°C
Electrical Requirements 120V/60 Hz 120V/60 Hz
Electrical Power Consumption, Min/Max 3 Watts/35 Watts 3 Watts/35 Watts
Drain Flow, Maximum52.0 gpm 3.5 gpm
7.6 L/pm 13.5 L/pm
Recharge Time, Average680 min 85 min
Recharge Water Consumption, Average 45 gal/4 lb 75 gal/6 lb
170 L/1.8 kg 284 L/2.7 kg
Specifications

COMPONENT DESCRIPTION
The water conditioner is shipped from the factory in three cartons. Remove all components from their cartons and
inspect them before starting installation.
Control Valve Assembly - Includes the 5-cycle regeneration control valve and timer assembly. A small parts
package contains installation hardware and consumer literature, including an Owner’s Guide and warranty policy.
Media Tank - Includes Tripl-Hull™media tank complete with Cullex®ion exchange resin, underbedding and
outlet manifold.
Salt Storage Tank Assembly - Includes salt storage container with support plate and Dubl-Safe™brine refill
valve and chamber.
Bypass Valves - The system installation includes a manually operated bypass valve which enables the softener to
be isolated from the water service lines for maintenance and service and also maintain the continuity of the water
supply when the softener is disconnected.
TOOLS AND MATERIALS
The following tools and supplies will be needed, depending on installation method. Observe all applicable codes.
All Installations
• Safety glasses
• Phillips screwdrivers, small and medium tip
• Gauge assembly (PN 00-3044-50 or equivalent)
• Silicone lubricant (PN 00-4715-07 or equivalent) - DO NOT USE PETROLEUM-BASED LUBRICANTS
• A bucket, preferably light-colored
• Towels
Special Tools
• Torch, solder and flux for sweat copper connections
• Threading tools, pipe wrenches and thread sealer for threaded connections.
• Saw, solvent and cement for plastic pipe connections.
Materials
• Brine line, 5/16” (PN 00-3031-28 or equivalent)
• Drain line, 1/2” (PN 00-3030-82, gray, semi-flexible; or PN 00-3319-46, black, semi-rigid; or equivalent)
• Thread sealing tape
• Pressure reducing valve (if pressure exceeds 125 psi [860 kPa], PN 00-4909-00 or equivalent)
• Pipe and fittings suited to the type of installation
• Water softener salt (rock, solar or pellet salt formulated specifically for water softeners)
APPLICATION
Water quality - Verify that raw water hardness and iron are within limits. Note the hardness for setting the salt
dosage and recharge frequency.
Pressure - If pressure exceeds 125 psi (860 kPa), install a pressure reducing valve (see materials checklist). On
private water systems, make sure the minimum pressure (the pressure at which the pump starts) is greater than 20
psi (140 kPa). Adjust the pressure switch if necessary.
4CULLIGAN®MARK 89 AND 812 WATER CONDITIONER
Preparation

CAUTION: The use of a pressure reducing valve may limit the flow of water
in the household.
Temperature - Do not install the unit where it might freeze, or next to a water heater or furnace or in direct
sunlight.
LOCATION
Space requirements - Allow 6-12 inches (15-30 cm) behind the unit for plumbing and drain lines and 4 feet (1.3
metres) above for service access and filling the salt container.
Floor surface - Choose an area with solid, level floor free of bumps or irregularities. Bumps, cracks, stones and
other irregularities can cause the salt storage tank bottom to crack when filled with salt and water.
Drain facilities - Choose a nearby drain that can handle the rated drain flow (floor drain, sink or stand pipe). Refer
to the Drain Line Chart, Table 1 (page 10), for maximum drain line length.
NOTICE: Most codes require an anti-siphon device or airgap. Observe all local plumbing codes and drain
restrictions. The system and installation must comply with all state and local laws and regulations.
Electrical facilities - A 6-foot grounded cord is provided. The customer should provide a 3-prong grounded
receptacle, preferably one not controlled by a switch that can be turned off accidentally. Observe local electrical
codes.
WARNING: ELECTRICAL SHOCK HAZARD! DO NOT REMOVE THE
GROUNDING PRONG! IF THE RECEPTACLE IS DESIGNED ONLY FOR
2-PRONG PLUGS, OBTAIN A 3-PRONG ADAPTER AND GROUND IT
SECURELY TO THE RECEPTACLE. DO NOT USE EXTENSION CORDS.
PREPARATION 5

PLACEMENT
Refer to Fig. 1.
• Set the media tank on a solid, level surface near water, drain and electrical facilities. Place the outlet (black
coupling) of the tank on the left.
• Set the brine system on a flat, smooth, solid surface as near the media tank as possible.
MOUNT THE CONTROL VALVE
See Fig. 2.
• Remove and discard the protective covers on the tankcouplings.
• Lubricate the o-rings on the tank couplings with silicon lubricant.
• Place the control on the tank couplings and press down firmly.
• Install the u-clamps on both sides of the control and secure with the screws.
PLUMBING CONNECTIONS
Two methods of connecting the water softener to the plumbing system are available. Shipped with each softener
is a Culligan®Cul-Flo-Valv®bypass valve. If local conditions warrant, you may use the sweat adaptor kits,
PN 00-3314-44 or 00-3314-45.
NOTICE: The Soft-Minder®meter cannot be used with the sweat adaptors.
CAUTION: Close the inlet supply line and relieve system pressure before
cutting into the plumbing! Flooding could result!
FIG. 1
6CULLIGAN®MARK 89 AND 812 WATER CONDITIONER
Installation

CAUTION: When making sweat connections, remove all plastic and rubber
components which contact brass or copper. Damage to these components may
result otherwise.
BYPASS VALVE INSTALLATION - TIME CLOCK UNITS ONLY
The bypass valve connects directly to the backplate of the valve with a pair of screws (Fig. 3). To facilitate this
connection, remove the plate by pulling up on the u-clip on the back of the valve. Lubricate all o-rings with silicon
lubricant.
BYPASS VALVE INSTALLATION - SOFT-MINDER®METER ONLY
The Soft-Minder meter is placed between the bypass valve and the control (Fig. 4). Make sure the meter is on the
outlet port of the control. A pair of elongated bolts are packaged with the meter to hold the bypass valve to the
back plate of the control. Lubricate all o-rings with silicon lubricant.
SWEAT ADAPTOR INSTALLATION
The sweat adaptors use a snap ring to hold them to the backplate of the control valve. The back plate will need to
be removed from the valve for this connection. A pair of snap ring pliers, PN 00-5916-09, are needed for this
connection.
INSTALLATION 7
FIG. 2
FIG. 3
FIG. 5
FIG. 4

8CULLIGAN®MARK 89 AND 812 WATER CONDITIONER
CAUTION: When reinstalling back plate to control valve, make sure the u-clip
fully engages the two bottom holes of the bracket (Fig. 5). Secure bracket from
the top with the two mounting screws provided.
CONNECT THE BRINE LINE
Refer to Fig. 7.
• Measure a length of brine line sufficient to reach from the brine tank to the brine fitting and then add four feet
(1.3 meters). Cut both ends squarely and cleanly.
• Remove the brine valve from the brine tank and remove the white nut and insert. Return float rod to its original
position.
• Slip the white nut over one end of the tubing and press the plastic insert into the end of the tubing. Connect to the
brine valve and tighten nut. (Figure 6)
• Remove white nut and insert from wire tie around drain elbow.
• Slip the white nut over one end of the tubing and press the plastic insert into the end of the tubing. Connect to the
brine connection on the valve and tighten nut.
DRAIN LINE CONNECTION
Refer to Table 1, page 11 under the applicable tank size for drain line length and height limitations, and to Fig. 7.
• Remove 1/2” pipe clamp from end of drain elbow.
• Route a length of 1/2” drain line from the drain elbow to the drain.
• Fasten the drain line to the elbow with the clamp.
• Secure the drain line to the drain to prevent its movement during regeneration. A loop in the end of the tube will
keep it filled with water and will reduce splashing at the beginning of each regeneration.
NOTICE: Observe all plumbing codes. Most codes require an anti-siphon device or air gap at the discharge
point!
FILL THE SALT STORAGE CONTAINER
Fill the salt storage container with water until the level reaches about 1 inch above the salt support plate. Pour salt
into the container. Fill to within a few inches of the top.
FIG. 7
FIG. 6