Cumberland SUPER-SAVER XL SS-225-XL User manual

Cumberland 1004 E.Illinois St. Assumption, IL 62510 Phone [phone] Fax [phone]
Manual Part No. 4801-5101 Rev 1-2015
CONSIGNES DE
SECURITE
II es interdit dutiliser des liquides
inflammables ou degageant des
vapeurs inflammables, a proximite de
tout appareil fonctionnant au gaz
FOR YOUR SAFETY
If You Smell Gas:
1. Open windows
2. Do not touch electrical switches
3. Extinguish any open flames
4. Immediately call your gas supplier
FOR YOUR SAFETY
Do not store or use gasoline or any
flammable vapors and liquids in the
vicinity of this or any other appliance
CONSIGNES DE
SECURITE
Si vous sentez une odeur de gaz:
1. Ouvrez les fenetres
2. Ne touchez pas aux interrupteurs
electriques
3. Etegnex toute flamme hue
4. Contactez immediatement votre
compangie de gaz
SUPER-SAVER XLTMHEATER
Model SS-225-XL
65.9 kW
225,000 BTUH
Hot Surface Ignition
Wash Down Design
Agricultural Building Heater
Retain Instructions For Future Reference
Owner’s Manual
0086
PIN: 86CM039

4801-5101 Rev 1-2015 Warnings Super Saver XL CE Heater
GENERAL HAZARD WARNING
Failure to comply with precautions and instructions provided with
this heater can result in death, serious bodily injury and property
loss or damage from hazards of fire, explosion, burn, asphyxiation,
carbon monoxide poisoning, and/or electrical shock. If you need
assistance or heater information such as an instruction manual,
labels, etc. contact the manufacturer.
WARNING
Keep solid combustibles, such as building materials, paper or
cardboard, feathers, and dust a safe distance away from the heater
as recommended by the instructions. Never use the heater in
spaces which contain or may contain volatile airborne
combustibles, or products such as gasoline, solvents, paint
thinner, dust particles, or unknown chemicals. Failure to follow
these instructions may result in a fire or explosion, property
damage, personal injury or loss of life.
WARNING
Not for home or recreational vehicle use. Installation of this heater
in a home or recreational vehicle may result in a fire or explosion,
property damage, personal injury or loss of life.
WARNING
Before installation, check that the local distribution conditions,
nature of gas and pressure, and the current state of adjustment of
the appliances are compatible.
CAUTION
A qualified installer is required to install, commission, adjust, and
where applicable, convert the appliance for use with other gases.
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4801-5101 Rev 1-2015 Page 3of 30 Super Saver XL CE Heater
Table Of Contents
1. Specifications And Requirements .......................................................................................................................4
2. Warnings And Cautions.......................................................................................................................................5
3. Maintenance........................................................................................................................................................6
4. Warranty..............................................................................................................................................................7
5. Installation ...........................................................................................................................................................8
6. User Instructions............................................................................................................................................... 10
7. Gas/Air Requirements...................................................................................................................................... 12
8. Conversion To Other Gases............................................................................................................................. 12
9. Component And Wiring Diagram...................................................................................................................... 15
10. Ladder Type Schematic Diagram................................................................................................................. 16
11. Servicing Instructions.................................................................................................................................... 17
12. Pipe Sizing For Sufficient Gas Service......................................................................................................... 22
13. Parts & Assemblies....................................................................................................................................... 24

4801-5101 Rev 1-2015 Page 4of 30 Super Saver XL CE Heater
Adjustable
Wrench
Gas Leak Testing
Pipe Glue
¼ in. (7 mm.) Nut Driver
Install screw hooks with hammer or drill.
BE SURE TO CHECK DELIVERY!
Locate packing slip and make sure all of the listed
parts are enclosed. If not, call your Cumberland
Distributor immediately.
HEATER DIMENSIONS
WEIGHT
60 kG (130 lb.)
HEIGHT
76.2 cm (30 in.)
WIDTH
62.2 cm (24½ in.)
DEPTH
48.9 cm (19¼ in.)
1. Specifications And Requirements
Model No.
Maximum Input
Ventilation
SS-225-XL
65.9 kW (225,000 BTUH)
1700 m3/h (1000 CFM)
Butane & Propane
Gas:
Maximum 57.5 mbar (22.7 in. w.c.) and minimum 25 mbar (9.9 in. w.c.) inlet gas
supply pressure acceptable at heater input. Burner manifold pressure 25 mbar (10
in. w.c.) at maximum input. Gas pressure should be checked by certified gas
technician while heater is in operation. All sealing devices must be restored after the
gas conversion. Refer to Section 7. Gas/Air requirements.
Natural Gas:
Maximum 25 mbar (9.9 in. w.c.) and minimum 17 mbar (6.7 in. w.c.) inlet gas
pressure acceptable at heater input. Burner manifold pressure 9.45 mbar (3.8 in.
w.c.) at maximum input. Gas pressure should be checked by a certified gas
technician while heater is in operation. All sealing devices must be restored after the
gas conversion. Refer to Section 7. Gas/Air requirements.
LHV Natural Gas
Maximum 30 mbar (11.9 in. w.c.) and minimum 20 mbar (7.9 in. w.c.) inlet gas
supply pressure acceptable at heater input. Burner manifold pressure 14.1 mbar
(5.6 in. w.c.) at maximum input. Gas pressure should be checked by a certified gas
technician while heater is in operation. All sealing devices must be restored after the
gas conversion. Refer to Section 7. Gas/Air requirements.
Refer to heater ratings plate for unit voltage, amperage, and frequency ratings.
READ ALL INSTRUCTIONS BEFORE YOU START ASSEMBLING
MINIMUM CLEARANCES
Measured From
Inches
mm
Ceiling
12
305
Wall
12
305
Floor
20
500
Livestock must not be allowed to contact
heater or come within 3 meters (10 feet)
of hot air discharge

4801-5101 Rev 1-2015 Page 5of 30 Super Saver XL CE Heater
2. Warnings And Cautions
C A U T I O N !
1. Before installation, check that the local distribution conditions, nature of gas and pressure, and
the current state of adjustment of the appliance are compatible.
2. Follow safety, maintenance, and test firing instructions packaged with Heater.
3. Refer to model specifications label for gas type.
4. Check all connections for gas leaks.
5. Gas supply and regulator must be installed outside building.
6. The gas supply line should be protected from traffic, building materials, and any contact with hot
surfaces both during and while in storage.
7. Do not open doors, or move or handle heater while hot, burning, or connected to power supply.
8. Turn power off before servicing. (Heater may start at any time if power is connected).
9. Heater is not recommended for heating human living quarters.
10. Not to be used for heating where flammable liquids and vapors are stored or used.
11. Inadequate gas volume and (or) pressure will directly influence the combustion efficiency of the
heater. Adequate gas volume and (or) pressure is the responsibility of the installer.
12. Adequate ventilation must be provided.
13. Combustion and ventilation air must not be obstructed.
14. Not for use with duct work other than types provided by manufacturer.
15. Position heater properly before use. Heater must be level and in accordance with minimum
clearances.
16. For safety, this heater is equipped with air flow proving switch and manual-reset high limit switch.
17. Keep temperature of fuel containers below 37.8°C (100°F). Containers must be installed
outside building.
18. Heater must not be operated for one hour following wash-down.
WARNING
If Connected To A Remote Thermostat
Heater May Start At Any Time!
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3. Maintenance
MA INTENANCE
1. This appliance is in compliance with EN 12669 and must be commissioned after servicing.
A qualified installer is required to install, commission, and adjust appliance.
2. The appliance area should be kept clear & free from combustible materials, gasoline and other
flammable vapors, and liquids.
3. The flow of combustion and ventilation air must not be obstructed.
4. Your Super Saver XL Heater should be inspected before each use, and at least annually by a
qualified service person.
5. Visually inspect gas plumbing to the heater prior to each use. Gas plumbing must be in accordance
with local codes and requirements.
6. Inspect heater and gas connections periodically for gas leaks with an approved gas leak testing
solution (soap and water work well).
7. Keep heater clean at all times.
A. Open doors and blow out dust with high pressure air hose. Be sure interior of
burner and flared end are kept clean.
B. Burner orifice and hot surface ignition assembly must be kept clean and free of
carbon build-up.
C. Check blower wheel regularly for dust accumulation and clean periodically for
maximum airflow.
D. Thermostat coils must be kept clean to assure proper temperature control.
E. Igniter must be cool before wash down. Do not operate heater for one hour
following wash-down.

4801-5101 Rev 1-2015 Page 7of 30 Super Saver XL CE Heater
Limited Warranty
4. Warranty
The GSI Group, LLC. (“GSI”) warrants products which it manufactures to be free of defects in
materials and workmanship under normal usage and conditions for a period of 12 months after
sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge,
whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or
replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in
materials or workmanship. Expenses incurred by or on behalf of the end-user without prior
written authorization from the GSI Warranty Group shall be the sole responsibility of the end-user.
Warranty Extensions: The Limited Warranty period is extended for the following products:
Product
Warranty Period
AP Fans and
Flooring
Performer Series Direct Drive
Fan Motor
3 Years
All Fiberglass Housings
Lifetime
All Fiberglass Propellers
Lifetime
AP/Cumberland
Flex-Flo/Pan Feeding Systems
2 Years
Cumberland
Feeding/Watering
Systems
Feeder System Pan Assemblies
5 Years **
Feed Tubes (1.75" & 2.00")
10 Years *
Centerless Augers
10 Years *
Watering Nipples
10 Years *
Grain Systems
Grain Bin Structural Design
5 Years
Grain Systems
Farm Fans
Zimmerman
Portable & Tower Dryers
2 Years
Portable & Tower Dryer Frames
and Internal Infrastructure †
5 Years
GSI further warrants that the frame, basket and excluding all auger and auger drive components of the portable and
tower dyer shall be free from defects in materials for a period of time beginning on the twelfth (12th) month from the
date of purchase and continuing until the sixtieth (60th) month from the date of purchase (extended warranty period).
During the extended warranty period, GSI will replace the frame or basket components that prove to be defective
under normal conditions of use without charge, excluding the labor, transportation, and/or shipping costs incurred in
the performance of this extended warranty.
Conditions and Limitations:
THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH
ABOVE. SPECIFICALLY, GSI MAKES NO FURTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED,
INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE OR USE IN CONNECTION WITH: (i) PRODUCT MANUFACTURED OR SOLD BY GSI OR (ii) ANY
ADVICE, INSTRUCTION, RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT,
REPRESENTATIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION,
INSTALLATION, LAYOUT, SUITABILITY FOR A PARTICULAR PURPOSE, OR DESIGN OF SUCH PRODUCTS.
GSI shall not be liable for any direct, indirect, incidental or consequential damages, including, without limitation, loss
of anticipated profits or benefits. The sole and exclusive remedy is set forth in the Limited Warranty, which shall not
exceed the amount paid for the product purchased. This warranty is not transferable and applies only to the original
end-user. GSI shall have no obligation or responsibility for any representations or warranties made by or on behalf of
any dealer, agent or distributor.
GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to products
which it manufactured. Modifications to products not specifically delineated in the manual accompanying the
equipment at initial sale will void the Limited Warranty.
This Limited Warranty shall not extend to products or parts which have been damaged by negligent use, misuse,
alteration, accident or which have been improperly/inadequately maintained. This Limited Warranty extends solely to
products manufactured by GSI.
Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the location
and installation of products manufactured or sold by GSI.
* Warranty prorated from list price:
0 to 3 years –no cost to end-user
3 to 5 years –end-user pays 25%
5 to 7 years –end-user pays 50%
7 to 10 years –end user pays 75%
** Warranty prorated from list price:
0 to 3 years –no cost to end-user
3 to 5 years –end-user pays 50%
†Motors, burner components and
moving parts not included. Portable
Dryer screens included. Tower Dryer
screens not included.

4801-5101 Rev 1-2015 Page 8of 30 Super Saver XL CE Heater
5. Installation
5.1 Hanging The Heater
Chain Suspension
Cable Suspension
Mount heater with screw hooks and chains so that
back of heater is at least 305 mm (12 inches) from
ceiling and wall. Heater must be a minimum of 500
mm (20 inches) from floor, and located so livestock
and combustible materials are unable to come in
contact with heater or within 3 meters (10 feet) of hot
air discharge (Fig. 1)
If frequent height adjustment is required, use
cables and pulleys as shown in Fig. 2. Main
line cable would be connected to a winch (not
shown).
5.2 Directions For Leveling
Adjust cables or chains as required to level the heater. Use a carpenter's level to check that the
heater is level.
5.3 Installing Dual-Flare Duct
Install Dual-Flare duct (Fig. 3) as shown with sheet metal screws provided. This provides a multi-
directional heat flow that may be set by bending flaps.
5.4 Connecting The Gas Supply
For gas connection (Fig. 4) attach regulator to the Hi-Pressure Line (A) at outside of building.
Connect gas supply line (B) to low pressure end of regulator with special brass coupling. See
Section 1 for LP, natural gas, and LHV natural gas requirements.
Fig. 1
Suspend heater from
ceiling with chains if
heater is to remain fixed.
Fig. 2
Suspend heater with
pulleys and chains if
frequent adjustment
is required.
Fig. 3
Fig. 4
Gas regulator
Hi-Pressure Line
Adjust flap
to direct
heat flow.

4801-5101 Rev 1-2015 Page 9of 30 Super Saver XL CE Heater
5.5 Outside Mount (Optional)
Cumberland heaters are available in Outside Mount (OSM) models. These heaters are designed to be mounted to
the outside wall of a building. This saves valuable space inside the building and ensures fresh air intake for the
heater. If you have purchased one of our OSM heaters, please read the following before installing your new heater.
1. Before disposing of the box, cut the installation template
from the side.
2. Position template on outside of building where heater is
to be mounted. Be sure the template is level.
3. Drill 6.3 mm (1/4) holes through all 8 X‟s shown on
template. NOTE: Opening for duct measures 254 mm
(10) width (W) x 254mm (10) height (H). See Detail A.
4. Locate 4 X‟s for thru-wall extension duct and cut from
one hole to the next until opening is removed. See Detail
A.
5. If additional support is needed, add support by fastening
two '2 x 4' boards on outside of wall where heater
support brackets are to be positioned. The two '2 x 4'
boards are to be fastened to studs inside the wall. See
Detail B.
6. Assemble heater support bracket as shown in Detail C.
7. Attach Insert thru-wall extension duct assembly through
opening in wall. The „varmint‟ flap, located inside the
thru-wall extension duct, should be positioned as shown
in Detail D.
8. Bend extension duct mounting flange into a rectangle
and fasten around exhaust outlet on front of heater with
sheet metal screws provided.
9. Place heater on support bracket. Support bracket must
be level before heater is set in place.
10. Slide thru-wall extension duct assembly into flange,
and secure with sheet metal screws.
11. Place outer flashing seal around thru-wall extension
duct and secure with sheet metal screws to inside
of wall.
12. Fasten directional duct to extension duct mounting
flange, then bend deflectors until they force heated
air in the desired direction.
13. To continue with installation of your heater, see
„User Instructions‟ section on the next page.
C A U T I O N !
The minimum side clearance to combustible walls must be 305 mm (12 inches).
The minimum clearance between the appliance and rear wall must be 305 mm (12 inches).
Weeds, snow, or other materials must not be allowed to accumulate on heater or adjacent to heater. Heater and
thru-wall extension duct must be a minimum of 500 mm (20 inches) above ground and out of reach of livestock.
Detail B
Detail A
H
W
W = 254 mm (10)
H = 254 mm (10)
Detail C
1
2
3
4
5
6
7
8
9
10
11
12
13
Detail D
Figure 5
Legend
1. Wall (By others)
2. Rain shield, included with OSM heater.
3. Door, included with OSM heater.
4. Mounting brace, included with OSM kit.
5. Gas shutoff valve, included with heater.
6. Thru-wall extension duct, included with OSM kit.
7. Dual flare duct. Use T-duct included with heater
or use optional OSM Y-duct ordered separately.
8. Extension flange, included with OSM kit.
9. Gas Supply Line, not included.
10. 2 x 4 Framing for Brace, not included
11. „Varmint‟ flap, included with OSM kit.
12. Inner flashing seal, included with OSM kit.
13. Outer flashing, included with OSM kit.

4801-5101 Rev 1-2015 Page 10 of 30 Super Saver XL CE Heater
6. User Instructions
Before turning on gas, check main supply valve to be sure it is open (Figure 8). Be sure to check all
connections for leaks with a Gas Leak Testing solution, (soap and water work well). Check to see if gas
valve knob is in the ON position. If not, turn counter-clockwise until knob “clicks” into the ON position.
(This may not apply to all units). Turn on gas by turning ball valve handle into vertical position.
6.1 Connecting Electrical Power
Make sure a circuit breaker or similar cutoff device is provided to permit disconnection of
electrical power to heater for service and cleaning. All wiring must meet local electrical codes.
This heater is designed to be wired directly, with no plugs and outlets necessary. All electrical work
should be performed by a certified electrician. The wiring diagrams in Sections 9 and 10 shows how
to wire a 230V, 50 Hz power supply directly to the heater‟s terminal block. If no adjustments are made,
the heater will operate every time power is supplied and the on/off switch is activated. If an external
thermostat is to be used (See Component & Wiring Diagram), the heater will operate only when power
is supplied, the on/off switch is activated, and the thermostat indicates a call for heat.
1. Route the power cable (customer supplied) through the metal cabinet grommet. Refer to Figure 6.
2. Assemble the black cable fitting and supplied fitting nut to the control box and tighten securely.
3. Install a heat-protective sleeve (customer provided) around the power cable from the metal
grommet to the black cable fitting. Route the power cable through the black cable fitting and into
the control box. Refer to Figure 7.
4. Make the necessary electrical connections as shown in Sections 9 & 10 Wiring Diagrams.
5. Tighten the black cable fitting dome-shaped nut securely around the power cable.
6. Secure the power cable to the existing wire harness with cable ties. DO NOT allow the power
cable near or touching metal surfaces. WARNING: Metal surfaces are HOT during operation.
7. Tighten the two metal grommet screws securely by hand.
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Black Cable Fitting
Cable Fitting
Nut
Wiring
Terminal Block
Dome Shaped Nut
F
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Metal
Grommet
Screws
Motor
Power
Cable
Metal
Grommet
Wire Harness
Cable Ties
On/Off
Switch

4801-5101 Rev 1-2015 Page 11 of 30 Super Saver XL CE Heater
F
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Gas valve
Shown in
“ON” position
C A U T I O N !
LIMITING EXCESS CARBON DIOXIDE (CO2 )
In order to prevent hazardous accumulation of CO2 gases, the heater must
operate ONLY in a properly ventilated room.
The Gas/Air Requirement table (Section 7) lists the minimum amount of fresh air required
for heater to limit CO2 to safe levels.
Both installer and operator must ensure that the building‟s ventilation rate never drops
below the noted limits.
6.2 Starting Up
Adjust thermostat higher than house temperature. Allow 20 seconds for heater to ignite. On initial start
up or when heater has not been in service for some time, heater may require more than one attempt to
purge air and ignite heater. (IF HEATER FAILS TO IGNITE, REFER TO TROUBLE SHOOTING
GUIDE). Adjust thermostat to desired house temperature.
6.3 Shutting OFF Heater
Shut off main gas supply valve, close ball valve, and disconnect electrical power.

4801-5101 Rev 1-2015 Page 12 of 30 Super Saver XL CE Heater
7. Gas/Air Requirements
Table 1: Gas/Air Requirements
Appliance
Gas
Common
Inlet Pressure
Operating
Orifice Dia. (mm)
Conversion Kit
Category
Number
Name
(mbar)
Pressure (mbar)
Below 610m
TO the stated Category
2H, 2E
G20
Natural Gas
20
9.45
9.15
6450-9085
2L
G25
Low Heat Value Nat. Gas
25
14.10
9.15
6450-9085
3B/P
G30/G31
Butane/Propane
30/50
25.00
4.57
6450-9087
3P
G31
Propane
37
25.00
4.69
6450-9086
Appliance
Gas
Flow Rate
Combustion Air
Ventilation
CO2 Limit Air
Cal. Value*
Category
Number
Required (m3/hr)
Provided (m3/h)
Required (m3/hr)
(MJ/m3)
2H,2E
G20
6.28 m3/hr
60
1700
238
37.78
2L
G25
7.31 m3/hr
60
1700
266
32.49
3B/P
G30/G31
4.8 kg/hr
58
1700
160
125.81
3P
G31
4.71 kg/hr
59
1700
115
95.65
Source: Adopted European Standard EN 437:1993
*Gross Cal. Values, 15°C (59°F ), 1013.25 mbar (406.78 in. w.c.)
8. Conversion To Other Gases
8.1 Tools Required
Adjustable Wrench
Pipe Wrench
Pipe Sealant
Gas Leak Testing Solution
Orifice
Burner
Gas Valve
Ball Valve
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4801-5101 Rev 1-2015 Page 13 of 30 Super Saver XL CE Heater
8.2 Orifice Replacement
WARNING
FIRE OR EXPLOSION HAZARD - - CAN CAUSE PROPERTY
DAMAGE, SEVERE INJURY, OR DEATH.
Disconnect power supply before wiring to prevent electrical shock or equipment
damage.
To avoid dangerous accumulation of fuel gas, turn off gas supply at service valve
before starting installation and perform gas leak test after completion of installation.
Use hand operation only to turn gas control knob. If gas control knob will not operate
by hand, have a qualified technician replace the gas control. Forcing the knob with
any tools may result in fire or explosion.
Read all instructions carefully. Failure to follow instructions can
cause severe personal injury or property damage. The installer of
this product should be a trained experienced service technician.
Qualified Gas Technician Use Only
1. Turn the On/Off switch (Refer to Figure 6),
located on the heater control panel to the OFF
position.
2. Disconnect heater from the power source.
3. Turn the Ball Valve to the CLOSED position.
4. Turn OFF gas supply at source and disconnect
the gas supply line from the Ball Valve.
5. Unplug the wires connected to the Gas Valve
assembly and ensure notes are taken to
represent the proper wire locations for
reconnection.
6. Remove the Ball Valve, Elbow assembly, and
(1/2”) M-to-M Pipe from the Gas Valve
(counter-clockwise).
NOTE: If the (1/2”) M-to-M Pipe does not turn
loose from the Gas Valve, the Burner
Mounting Screws may be loosened to
allow Gas Valve assembly removal.
7. Remove the 3/8” Hex Bolt beneath the Orifice.
8. Twist the Gas Valve / Orifice assembly to free it
from the Burner.

Orifice (Tapered End)
Ball Valve
Gas Valve
Wire Connections
3/8” Hex Bolt
Elbow
Assembly
Gas Flow
Burner
Pipe M-to-M 1/2”
Pipe M-to-M 1/4”
Burner
Mounting
Screws
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4801-5101 Rev 1-2015 Page 14 of 30 Super Saver XL CE Heater
9. Loosen and remove the Orifice from the (1/4)
pipe.
10. Apply pipe sealant to threads and reinstall the
new Orifice to the (1/4”) pipe. Replace with the
appropriate orifice for the new gas type (Refer
to Table 1).
NOTE: Ensure the tapered portion of the Orifice
points straight upward when installed to the
Gas Valve Assembly.
NOTE: Extra care should be taken to avoid turning
the pipe too far into the orifice. The pipe
should not restrict gas flow through the
orifice. A drill bit may be used as a stop-
guide if placed down through the Orifice
opening while threading the Orifice onto
the pipe. When the Orifice is properly
threaded onto the pipe, remove the drill bit
from the Orifice opening and ensure the
drill bit is removed before continuing
assembly.
11. Place the Gas Valve assembly with the Orifice
inside the Burner and allow the Gas Valve to
rest in the support bracket.
12. Install the 3/8” Hex Bolt thru the cabinet bottom
and into the bottom of the Orifice. Tighten
securely.
13. Apply pipe sealant to the threads and snugly
reinstall the ball valve, elbow, and (1/2”) M-to-M
Pipe to the Gas Valve.
14. Reconnect the wires to the Gas Valve
assembly and ensure the wires are connected
to the proper terminals.
15. Apply pipe sealant to the threads of the Ball
Valve and connect the gas supply line.
16. Turn the main gas supply ON.
17. Turn the Ball Valve to the ON position.
18. Check for gas leaks. (A soap and water
mixture works well.) Allow all areas to
completely dry.
19. Connect the heater to the power source.
20. Turn the toggle switch, located on the control
panel, to the ON position.
8.3 Adjust the Manifold Pressure
Qualified Gas Technician Use Only!
1. Turn the toggle switch, located on the control
panel, to the OFF position.
2. Disconnect heater from the power source.
3. Turn the Ball Valve to the CLOSED position.
4. Turn OFF gas supply at source.
5. Completely loosen pressure tap and remove
regulator screw metal cap on gas valve.
NOTE: Do not remove the plastic regulator
adjustment screw beneath the metal cap.
6. Fit a gas pressure gauge on the pressure tap of
the gas valve. NOTE: A standard barbed fitting
may be required for this connection.
7. Reconnect gas, power supply, and turn the Ball
Valve ON.
8. Start heater and monitor the supply and
operating pressures.
9. Check supply pressure to ensure supply pressure
is within the heater‟s operating limits (See Table
1, Gas/Air Requirements).
10. Adjust the gas valve regulator to set the
operating pressure as specified in Table 1,
Gas/Air Requirements. The plastic regulator
adjustment screw is already sealed after
adjustment.
11. Replace the regulator screw metal cap.
12. Turn OFF heater.
13. Remove gas pressure gauge and tighten the
pressure tap securely.
14. Verify proper heater operation and perform gas
leak test at the Pressure Tap.
Regulator
Honeywell VR8615 Gas Valve
Gas OUT
Pressure Tap
Gas IN
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4801-5101 Rev 1-2015 Page 15 of 30 Super Saver XL CE Heater
COMPONENT AND WIRING DIAGRAM
230 Volts A. C. 50 Hz Single Phase
9. Component And Wiring Diagram

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LADDER TYPE SCHEMATIC DIAGRAM
230 Volts A. C. 50 Hz Single Phase
10. Ladder Type Schematic Diagram

4801-5101 Rev 1-2015 Page 17 of 30 Super Saver XL CE Heater
11. Servicing Instructions
IMPORTANT!
Inspect and check operation of this appliance monthly. Follow the
instructions below. If a problem is detected, contact a qualified
technician to make any necessary repairs.
In an effort to minimize the time required to trouble shoot this system:
1. Turn off the gas supply at the main gas valve.
2. Disconnect electric power to system at main fuse of circuit breaker, if connected.
3. Visually inspect equipment for apparent damage. Check wiring for loose
connections.
4. Inspect igniter for visible cracking or scale deposits. Inspect flame sensor for
position or deposits shorting sensor to burner.
5. After performing the above inspections, restore gas supply, and electric power to the
equipment. Close thermostat contacts to cycle the system. If a “no heat” condition
persists, the three visual indicators listed below will help determine if system is
operating properly.
The igniter will warm up and glow bright red.
The main burner flame will ignite.
The main burner flame will continue to burn after the igniter
is turned off.
Trouble shooting the system consists of checking for these three visual indications.
The Visual Check Charts define the proper action if any of these indications do not
occur.
Visual checks are an important and easy method to ensure that your Cumberland
heater continues to operate properly. These checks should be performed regularly.
If a problem is detected, it is recommended to contact a qualified technician to make
the necessary repairs. The appliance must be recommissioned by a qualified
technician after servicing is completed.
Detailed drawings and a replacement parts list are located at the end of this manual.
Consult Cumberland before replacing any heater component with a non-standard
part.
This heater is designed to require a minimum of servicing, but in the case it does
become necessary, the design provides easy access to each component.
1
2
3

4801-5101 Rev 1-2015 Page 18 of 30 Super Saver XL CE Heater
11.1 Checking Manifold Pressure
To be performed by a certified gas technician only!
1. Unplug heater from power source and turn ball valve to OFF position.
2. Remove outlet pressure tap plug from gas control valve and connect
pressure gauge.
3. Return electrical power to heater and plug to power source and turn ball
valve to ON position.
4. To obtain an accurate manifold pressure reading, heater must be cycled
on and off several times to stabilize the pressure regulator diaphragm.
5. Return the heater to operation and read pressure gauge.
6. If necessary, adjust pressure regulator on gas control valve to the
acceptable manifold pressure found on rating plate and Section 1 of
owner‟s manual.
7. Remove pressure regulator adjustment screw.
8. Using a screwdriver, turn inner adjustment screw clockwise to increase or
counter clockwise to decrease manifold pressure to burner.
9. Always replace cap screw and tighten firmly to prevent gas leakage.
10. Unplug heater from power source and turn ball valve to OFF position.
11. Remove pressure gauge and replace outlet pressure tap plug.
12. Return heater to operation and observe through at least one complete
cycle to ensure all controls are operating properly.
13. Perform gas leak test at outlet pressure tap plug. (Soap and water work
well).

4801-5101 Rev 1-2015 Page 19 of 30 Super Saver XL CE Heater
11.2 Chart 1 First Visual Check
Chart 1
First Visual Check
Call for heat. Thermostat contacts close.
Does igniter
glow red?
Is 230V
present at the
thermostat
terminals?
Are 4A fuse switch
and supply voltage
correct?
Replace
thermostat.
Go to Chart 2
Is 230V
present
across
JT1 & JT2?
Is control module in
lockout?
Has the unit
been overheated?
Check wiring
between terminal
block and
module.
Press Reset
button.
Press thermal
switch reset
button
(above burner).
Replace igniter.
Disconnect electric
power to system at
main fuse or circuit
breaker.
Unplug igniter and restore power.
Is 24V present at the igniter leads?
Check
Wiring and
transformer.
No
No
No
Yes
Yes
Yes
No
No
No
Yes
Yes
No
No
Yes

4801-5101 Rev 1-2015 Page 20 of 30 Super Saver XL CE Heater
11.3 Chart 2 Second Visual Check
Chart 2
Second Visual Check
Does main burner
ignite?
Is manual
knob on
gas valve on?
Turn gas off
to heater.
Place gas gauge
in line between
heater & gas
supply.
Turn gas on
to purge air.
Go to Chart 3.
Turn gas
valve on, then
energize system.
Restore gas supply
at manufacturer's
recommendation.
Is gas present at
manufacturer's
recommendation before
entering
gas valve?
Press reset button.
Is module in lock out?
With system
energized, it is 230V
present at the transformer
primary?
Disconnect lead at
gas valves. Energize
system. Is 25V
present?
Check wires
between
transformer
and gas valve.
Is 24V present
at transformer
secondary?
Replace
transformer.
Replace gas valve.
Yes
No
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
Yes
NOTE: All voltage readings
+10% - 15%