Cumberland SUPER-SAVER XL User manual

Cumberland •1004 E. Illinois St. •Assumption, IL 62510 •Phone [phone] •Fax [phone]
Manual Part No. 4801-5190 Rev 4-2021
SUPER-SAVER XLTMHEATER
Direct Spark Ignition
Wash Down Design
FOR YOUR SAFETY
If You Smell Gas:
1. Open windows
2. Do not touch electrical switches
3. Extinguish any open flames
4. Immediately call your gas supplier
FOR YOUR SAFETY
Do not store or use gasoline or any
flammable vapors and liquids in the
vicinity of this or any other appliance
Owner’s Manual
MODEL
MJ/h
kW
HH-SS-225-XL
237
65.9
Agricultural Building Heater
0359
PIN: 0359CO1375
This manual must be retained for future reference.
Date: 07-12-21
Date: 04-15-15
Date: 04-15-15Da
Date: 04-15-15

Part No. 4801-5190 Rev 4-2021 Table of Contents Super-Saver XL CE Heater –Universal Mount
Table of Contents
1. Limited Warranty - Protein Products ...................................................................................................................3
2. CE Declaration ....................................................................................................................................................4
3. Specifications and Requirements........................................................................................................................5
4. Warnings and Cautions.......................................................................................................................................6
5. Maintenance........................................................................................................................................................9
6. Installation ........................................................................................................................................................ 10
6.1. Hanging the Heater .............................................................................................................................................................................................10
6.2. Directions for Leveling .......................................................................................................................................................................................10
6.3. Installing Dual-Flare Duct...................................................................................................................................................................................10
6.4. Connecting the Gas Supply ...............................................................................................................................................................................11
6.5. Check for Gas Leaks...........................................................................................................................................................................................11
6.6. Outside Mount (Optional) ...................................................................................................................................................................................12
6.7. Electrical Installation ..........................................................................................................................................................................................14
7. User Instructions............................................................................................................................................... 15
7.1. Start-Up ................................................................................................................................................................................................................15
7.2. Normal Operation................................................................................................................................................................................................15
7.3. Normal Shut-down ..............................................................................................................................................................................................15
7.4. Emergency Shut-down .......................................................................................................................................................................................15
8. Gas/Air Requirements...................................................................................................................................... 16
9. Conversion to Other Gases.............................................................................................................................. 17
9.1. Tools Required ....................................................................................................................................................................................................17
9.2. Orifice Replacement ...........................................................................................................................................................................................18
9.3. Adjust the Manifold Pressure ............................................................................................................................................................................19
10. Component and Wiring Diagram .................................................................................................................. 21
11. Servicing Instructions.................................................................................................................................... 22
11.1. Checking Manifold Pressure..............................................................................................................................................................................23
11.2. Chart 1 First Visual Check..................................................................................................................................................................................24
11.3. Chart 2 Second Visual Check ............................................................................................................................................................................25
11.4. Chart 3 Third Visual Check ................................................................................................................................................................................26
12. Pipe Sizing for Sufficient Gas Service.......................................................................................................... 27
13. Parts & Assemblies....................................................................................................................................... 29

Part No. 4801-5190 Rev 4-2021 Super-Saver XL CE Heater –Universal Mount Page 3of 34
1. Limited Warranty - Protein Products
The GSI Group, LLC. (“GSI”) warrants products which it manufactures, to be free of defects in materials and
workmanship under normal usage and conditions for a period of 12 months from the date of purchase (or, if shipped
by vessel, 14 months from the date of arrival at the port of discharge). If, in GSI’s sole judgment, a product is found
to have a defect in materials and/or workmanship, GSI will, at its own option and expense, repair or replace
the product or refund the purchase price. This Limited Warranty is subject to extension and other terms as
set forth below.
Warranty Enhancements: The warranty period for the following products is enhanced as shown
below and is in lieu of (and not in addition to) the above stated warranty period.
Product
Warranty Period
AP®Fans
Performer Series Direct Drive Fan
Motor
3 Years
AP®and
Cumberland®
Flex-Flo/Pan Feeding Systems
2 Years
Electronic
Controls
All Protein controls manufactured
by GSI
24 Months from date
code on par
Cumberland®
Feeding and
Watering
Systems
Feeder System Pan Assemblies
5 Years, Prorated **
Feed Tubes (1.75" and 2.00")
10 Years, Prorated *
Centerless Augers
10 Years, Prorated *
Watering Nipples
10 Years, Prorated *
Conditions and Limitations:
THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH
HEREIN; SPECIFICALLY, GSI DISCLAIMS ANY AND ALL OTHER WARRANTIES OF ANY KIND, EXPRESS OR
IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE OR USE IN CONNECTION WITH: (I) ANY PRODUCT MANUFACTURED OR SOLD BY
GSI, OR (II) ANY ADVICE, INSTRUCTION, RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT,
REPRESENTATIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION,
INSTALLATION, LAYOUT, SUITABILITY FOR A PARTICULAR PURPOSE, OR DESIGN OF SUCH PRODUCTS.
The sole and exclusive remedy for any claimant is set forth in this Limited Warranty and shall not exceed the amount
paid for the product purchased. This Warranty only covers the value of the warranted parts and equipment, and does
not cover labor charges for removing or installing defective parts, shipping charges with respect to such parts, any
applicable sales or other taxes, or any other charges or expenses not specified in this Warranty. GSI shall not be liable
for any other direct, indirect, incidental or consequential damages, including, without limitation, loss of anticipated
profits or benefits. Expenses incurred by or on behalf of a claimant without prior written authorization from the GSI
warranty department shall not be reimbursed. This warranty is not transferable and applies only to the original end
user. GSI shall have no obligation or responsibility for any representations or warranties made by or on behalf of any
dealer, agent or distributor. Prior to installation, the end user bears all responsibility to comply with federal, state and
local codes which apply to the location and installation of the products.
This Limited Warranty extends solely to products sold by GSI and does not cover any parts, components or materials
used in conjunction with the product, that are not sold by GSI. GSI assumes no responsibility for claims resulting from
construction defects, unauthorized modifications, corrosion or other cosmetic issues caused by storage, application or
environmental conditions. Modifications to products not specifically delineated in the manual accompanying the
product at initial sale will void all warranties. This Limited Warranty shall not extend to products or parts which have
been damaged by negligent use, misuse, alteration, accident or which have been improperly/inadequately maintained.
Service Parts:
GSI warrants, subject to all other conditions described in this Warranty, Service Parts which it manufactures for a
period of 12 months from the date of purchase, unless specified in Enhancements above. Parts not manufactured by
GSI will carry the Manufacturer’s Warranty.
(Protein Limited Warranty_REV01_ 06 November 2018)
* Warranty prorated from material
list price:
0 to 3 years –no material cost to
end user
3 to 5 years –end user pays 25%
5 to 7 years –end user pays 50%
7 to 10 years –end user pays 75%
** Warranty prorated from material
list price:
0 to 3 years –no material cost to
end user
3 to 5 years –end user pays 75%

Part No. 4801-5190 Rev 4-2021 Super-Saver XL CE Heater –Universal Mount Page 4of 34
2. CE Declaration
CE Declaration
EC GAS APPLIANCES DIRECTIVE
2009/142/EC
1004 East Illinois Street, Assumption, IL, 62510, USA
[phone]
The GSI Group declares that the
CUMBERLAND SUPER SAVER AGRICULTUAL AIR HEATER
Models
SS-225-XL
Manufactured at:
Cumberland, a division of The GSI Group, 1004 E. Illinois St., Assumption, IL 62510. USA
Meets the Essential Requirements of the EUROPEAN GAS APPLIANCE DIRECTIVE 2009/142/EC
Also meets the requirements of the EUROPEAN LOW VOLTAGE DIRECTIVE 2006/95/EC and has
been assessed and constructed to meet the requirements of the following harmonized standards
•EN 12669:2000
•EN 60335-1:1995
We also declare that production of the heater, carried out at the above address, to be in conformity with
the type as described in the EC Type Examination Certificate and associated report number EC-1375
issued by Intertek Testing and Certification Ltd. Notified Body number 0359
Signed:
Name:
Position:

Part No. 4801-5190 Rev 4-2021 Super-Saver XL CE Heater –Universal Mount Page 5of 34
Adjustable
Wrench
Gas Leak Testing
Pipe Glue
¼ in. (7 mm.) Nut Driver
Install screw hooks with hammer or drill.
BE SURE TO CHECK DELIVERY!
Locate packing slip and make sure all
of the listed parts are enclosed. If not,
call your Cumberland Distributor
immediately.
HEATER DIMENSIONS
WEIGHT
60 kgs. (130 lbs.)
HEIGHT
78.8 cm (31 in.)
WIDTH
62.2 cm (24-½ in.)
DEPTH
48.9 cm (19-¼ in.)
3. Specifications and Requirements
Model No.
Maximum Input
Ventilation
HH-SS-225-XL
65.9 kW (237 MJ/h)
1700 m3/h (1000 CFM)
Butane & Propane
Gas:
Maximum 57.5 mbar (22.7 in. w.c.) and minimum 25 mbar (9.9 in. w.c.) inlet gas supply
pressure acceptable at heater input. Burner manifold pressure 25 mbar (10 in. w.c.) at
maximum input. Gas pressure should be checked by certified gas technician while
heater is in operation. All sealing devices must be restored after the gas conversion.
Refer to Section 8 Gas/Air requirements.
Natural Gas:
Maximum 25 mbar (9.9 in. w.c.) and minimum 17 mbar (6.7 in. w.c.) inlet gas pressure
acceptable at heater input. Burner manifold pressure 7.00 mbar (2.81 in. w.c.) at
maximum input. Gas pressure should be checked by a certified gas technician while
heater is in operation. All sealing devices must be restored after the gas conversion.
Refer to Section 8 Gas/Air requirements.
Refer to heater ratings plate for unit voltage, amperage and frequency ratings.
READ ALL INSTRUCTIONS BEFORE YOU START ASSEMBLING.
THIS APPLIANCE MUST BE INSTALLED IN FULL COMPLIANCE WITH THE
MANUFACTURERS INSTRUCTIONS AND ANY LOCAL AUTHORITY REQUIREMENT.
MINIMUM CLEARANCES
Measured From
Inches
mm
Ceiling
12
305
Wall
12
305
Floor
20
508
Livestock and combustible materials must not
be allowed to contact heater or come within
3 m (10 ft.) of hot air discharge.

Part No. 4801-5190 Rev 4-2021 Super-Saver XL CE Heater –Universal Mount Page 6of 34
4. Warnings and Cautions
GENERAL HAZARD WARNING
Failure to comply with precautions and instructions provided with
this heater can result in death, serious bodily injury and property
loss or damage from hazards of fire, explosion, burn, asphyxiation,
carbon monoxide poisoning and/or electrical shock. If you need
assistance or heater information such as an instruction manual,
labels, etc. contact the manufacturer.
WARNING
Keep solid combustibles, such as building materials, paper or
cardboard, feathers and dust a safe distance away from the heater
as recommended by the instructions. Never use the heater in
spaces which contain or may contain volatile airborne
combustibles or products such as gasoline, solvents, paint
thinner, dust particles or unknown chemicals. Failure to follow
these instructions may result in a fire or explosion, property
damage, personal injury or loss of life.
WARNING
Not for home or recreational vehicle use. Installation of this heater
in a home or recreational vehicle may result in a fire or explosion,
property damage, personal injury or loss of life.
WARNING
Before installation, check that the local distribution conditions,
nature of gas and pressure and the current state of adjustment of
the appliances are compatible.
CAUTION
A qualified installer is required to install, commission, adjust and
where applicable, convert the appliance for use with other gases.
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Part No. 4801-5190 Rev 4-2021 Super-Saver XL CE Heater –Universal Mount Page 7of 34
WARNING
If Connected to A Remote Thermostat,
Heater May Start at Any Time!
WARNING
This appliance is not intended for use by persons (including
children) with reduced physical, sensory or mental capabilities or
lack of experience and knowledge, unless they have been given
supervision or instruction concerning use of the appliance by a
person responsible for their safety.
Children should be supervised to ensure that they do not play with the
appliance.
WARNING
Heater requires a minimum clearance of 30 cm from sides, top and
50 cm from bottom to adjacent surfaces. Discharge outlet must be
a minimum of 3 m from direct contact with combustible material
and livestock.
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Part No. 4801-5190 Rev 4-2021 Super-Saver XL CE Heater –Universal Mount Page 8of 34
C A U T I O N !
1. Before installation, check that the local distribution conditions, nature of gas and pressure and
the current state of adjustment of the appliance are compatible.
2. Follow safety, maintenance and test firing instructions packaged with Heater.
3. Refer to model specifications label for gas type.
4. Check all connections for gas leaks.
5. Gas supply and regulator must be installed outside building.
6. The hose assembly should be protected from traffic, building materials and any contact with hot
surfaces both during and while in storage.
7. Do not open doors or move or handle heater while hot, burning or connected to power supply.
8. Turn power off before servicing. (Heater may start at any time if power is connected).
9. Heater is not recommended for heating human living quarters.
10. Not to be used for heating where flammable liquids and vapors are stored or used.
11. Inadequate gas volume and (or) pressure will directly influence the combustion efficiency of the
heater. Adequate gas volume and (or) pressure is the responsibility of the installer.
12. Adequate ventilation must be provided.
13. Combustion and ventilation air must not be obstructed.
14. Not for use with duct work other than types provided by manufacturer.
15. Position heater properly before use. Heater must be level and in accordance with minimum
clearances.
16. For safety, this heater is equipped with air flow proving switch and manual-reset high limit switch.
17. Keep temperature of fuel containers below 37.8°C (100°F). Containers must be installed outside
building.
18. Heater must not be operated for one hour following wash-down.
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Part No. 4801-5190 Rev 4-2021 Super-Saver XL CE Heater –Universal Mount Page 9of 34
5. Maintenance
MAINTENA NCE
1. This appliance is in compliance with EN 12669 and must be commissioned after servicing.
A qualified installer is required to install, commission and adjust appliance.
2. The appliance area should be kept clear & free from combustible materials, gasoline and other
flammable vapors and liquids.
3. The flow of combustion and ventilation air must not be obstructed.
4. Your Super Saver XL Heater should be inspected before each use and at least annually by a
qualified service person.
5. The hose should be visually inspected prior to each use of the heater. If it is evident there is
excessive abrasion or wear or the hose is cut, it must be replaced prior to the heater being put into
operation. The replacement hose assembly shall be that specified by the manufacturer.
(See parts list).
6. Inspect heater and gas connections periodically for gas leaks with an approved gas leak testing
solution (soap and water work well).
7. Keep heater clean at all times.
A. Open doors and blow out dust with high pressure air hose. Be sure interior of
burner and flared end are kept clean.
B. Burner orifice and direct spark ignition assembly must be kept clean and free of
carbon build-up.
C. Check blower wheel regularly for dust accumulation and clean periodically for
maximum airflow.
D. Thermostat coils must be kept clean to assure proper temperature control.
E. Igniter must be cool before wash down. Do not operate heater for one hour
following wash-down.

Part No. 4801-5190 Rev 4-2021 Super-Saver XL CE Heater –Universal Mount Page 10 of 34
6. Installation
Do not install heater in a non-agricultural application.
For optimum performance, the minimum gas pressure, required ventilation and correct voltage must be
maintained. Refer to Section 3 Specifications and Requirements.
The heater model number/electrical/data information label is located on the outside of the heater as shown
below.
6.1. Hanging the Heater
Chain Suspension
Cable Suspension
Mount heater with screw hooks and chains so that
back of heater is at least 305 mm (12 in.) from
ceiling and wall. The heater must be a minimum of
500 mm (20 in.) from floor and located so livestock
and combustible materials are unable to come in
contact with heater or within 3 m (10 ft.) of hot air
discharge.
If frequent height adjustment is required, use
cables and pulleys. Main line cable would be
connected to a winch.
6.2. Directions for Leveling
Adjust cables or chains as
required to level the heater.
Use a carpenter's level to
check that the heater is level.
6.3. Installing Dual-Flare Duct
Fold Dual-Flare duct to shape
as shown in Figure 1. Install
Dual-Flare duct to heater
exhaust (Figure 1) as shown
with sheet metal screws
provided. This provides a multi-
directional heat flow that may
be set by bending flaps.
Heater Model
Number/Electrical/
Data Label
Attach Flare
Duct to
Heater with
Sheet Metal
Screws
Adjust Flap to
Direct Heat Flow
Flare Duct
Figure 1