Cuppone LLKAR20/300 Specification sheet

INSTALLATION - USE - MAINTENANCE
Rounder
LLKAR20/300
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INDEX
PAGE
1. INFORMATION ON SAFETIES
1.1 GENERAL PRECAUTIONS 3
1.2 MECHANICAL SAFETIES 3
1.3 ELECTRICAL SAFETIES 3
2. TECHNICAL FEATURES
2.1 TABLE OF WEIGHTS AND MEASURES - NOISE 4
2.2 SUPPLY CONDITIONS AND DISPOSAL OF PACKINGS 4
3. INSTALLATION
3.1 SETTING THE MACHINE 4
3.2 ELECTRIC CONNECTIONS 5
3.3 SAFETY MEASURES AND TRAINING THE FINAL USER 5
4. USE OF THE EQUIPMENT
4.1 CONTROLS 6
4.2 HOW TO INSERT THE DOUGH 6
5. CLEANING AND MAINTENANCE
5.1 GENERALITIES AND PRODUCTS FOR CLEANING 7
5.2 REASSEMBLING THE MACHINE 8
5.3 MACHINE IDLE FOR A LONG TIME 8
ENCLOSURES
ELECTRIC DIAGRAM
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1) INFORMATION ON SAFETIES
1.1 GENERAL PRECAUTIONS
•THE ROUNDER PAL MUST BE MANAGED BY SKILLED PERSONNEL, FAMILIAR WITH THE
INSTRUCTIONS FOR USE AND SAFETY CONTAINED IN THIS MANUAL.
•IN THE CASE OF ROTATION OF THE PERSONNEL, VOCATIONAL TRAINING IS NECESSARY.
•EVEN IF THE MACHINE COMES WITH SEVERAL SAFETY SYSTEMS, AVOID SETTING THE
HANDS NEAR THE MOVING PARTS.
•BEFORE THE CLEANING AND MAINTENANCE OPERATIONS, CHECK TO MAKE SURE THE
MACHINE IS DISCONNECTED FROM THE MAINS.
•PERIODICALY CHECK CABLE AND ELECTRIC ELEMENTS CONDITIONS.
•NEVER CARRY OUT REPEARING OPERATIONS PERSONNALLY, BUT APPLY ALWAYS TO
SKILLED PERSONNEL.
1.2 MECHANICAL SAFETIES
THE ROUNDERS WE PRODUCE AND WHICH ARE DESCRIBED IN THIS MANUAL MEET, AS FAR
AS SAFETIES ARE CONCERNED, THE PRESCRIPTIONS ON THE RISKS OF MECHANICAL TYPE
ISSUED BY 2006/42/CEE. FOR THE SANITARY REGULATIONS THEY COMPLY WITH THE RULE
1935/2004/CEE.
1.3 ELECTRICAL SAFETIES
THE SAFETIES AGAINST ELECTRICAL RISKS COMPLY WITH THE REGULATIONS CENELEC
2006/95/CEE, EN 60335-2-64.
ALL OUR ROUNDERS INCLUDE A LOW VOLTAGE ELECTRIC CIRCUIT AND TWO BUTTONS FOR
STARTING AND STOPPING THE MACHINE.
ON THE LOW VOLTAGE CONTROL CIRCUIT IS SET A RELAY FOR RESTARTING THE
MACHINE WHENEVER A FORTUITOUS LACK OF CURRENT OCCURS.
DUE TO THE PERFECT INSULATION OF ALL THE ELECTRIC ELEMENTS AND THE REMARKABLE
RESISTANCE OF ALL THE MATERIALS USED, OUR MACHINES CAN BE INSTALLED TO WORK
INSIDE MOIST PREMISES.
IN FACT, THEY HAVE BEEN CREATED TO WITHSTAND CLEANING THROUGH A FINE WATER
SPRINKLE AS PRESCRIBED BY THE REGULATIONS CEI 70-1 FOR THE DEGREE OF PROTECTION
IP23.
WARNING: IN CONFORMITY WITH POINT 1.7.2. "INSTRUCTIONS ON FURTHER RISKS"
CONTAINED IN THE E.E.C. REGULATIONS 2006/42/CEE, THESE PROTECTIONS AND SAFETIES
STRICTLY COMPLY WITH THESE REGULATIONS.
WE POINT OUT HOWEVER THAT THE ABOVE MENTIONED PROTECTIONS, EVEN IF THEY
SENSIBLY REDUCE BOTH THE POSSIBILITY AND EXTENT OF THE DAMAGE, DO NOT ELIMINATE
FULLY THE RISK OF DAMAGE
2) TECHNICAL FEATURES
TECHNICAL FEATURES OF THE SERIES OF ROUNDERS "PAL":
•POSSIBILITY OF CONTINUOUS WORK
•THEIR USE, CLEANING AND MAINTENANCE IS QUITE SAFE
•THANKS TO THEIR DESIGN AND TO THE REALIZATION OF ALL PARTS IN STAINLESS STEEL
AND ANODIZED ALUMINIUM ALLOY WITHOUT EDGES FOR EASY CLEANING OPERATIONS,
THESE SLICERS FULLY COMPLY WITH THE MOST STRICT SANITARY REGULATIONS.
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2.1 TABLE OF WEIGHTS AND MEASURES
MODEL DIMENSIONS
CM.
WEIGHT
KG
POWER
WATT
ELECTRICAL
CONNECTION
REVS.
LLKAR20/300
51 x 32 x 83
50
500
230/1/50
28
NOISE N. 62 DB
WARNING: THE ELECTRICAL FEATURES OF EACH EQUIPMENT ARE PRINTED ON THE MOTOR
DATA PLATE. A CHECK OF THE ELECTRIC CONNECTION IS NECESSARY BEFORE INSTALLING
THE EQUIPMENT.
2.2 SUPPLY CONDITIONS AND DISPOSAL OF PACKINGS
ALL THE ROUNDERS ARE PACKED IN A STURDY CARDBOARD BOX WITH INTERNAL SHAPED
EDGES WHICH GUARANTEE THE PERFECT INTEGRITY OF THE MACHINE DURING TRANSPORT.
EACH EQUIPMENT INCLUDE:
•DECLARATION OF CONFORMITY E.E.C.
•INSTRUCTIONS FOR USE AND MAINTENANCE
•CERTIFICATE OF GUARANTEE
ALL THE PACKING COMPONENTS (WOOD, CARTON, FOAM, STRAPS, AND SO ON) CAN EASILY
BE DISPOSED OF AS HOUSEHOLD RUBBISH.
WHENEVER THE MACHINE IS INSTALLED IN COUNTRIES HAVING SPECIAL REGULATIONS ON
PACKING DISPOSAL, THE FINAL USER MUST COMPLY WITH THE REGULATIONS IN FORCE.
3) INSTALLATION
3.1 SETTING THE MACHINE
THE MACHINE CONNECTION AND THE SETTING AT WORK MUST BE MADE BY SKILLED
PERSONNEL.
WARNING: BOTH THE SYSTEM AND LOCATION WHERE THE EQUIPMENT HAS TO BE SET
MUST COMPLY WITH THE REGULATIONS FOR THE ACCIDENT PREVENTION AND ELECTRICAL
REGULATIONS "CEI" IN FORCE.
THE MANUFACTURER DECLINES ANY AND ALL RESPONSIBILITY FOR DIRECT OR INDIRECT
DAMAGES WHICH MAY ENSUE FOR NON-COMPLIANCE WITH THE ABOVE MENTIONED
REGULATIONS.
SET THE EQUIPMENT ON A WIDE, LEVELLED, DRY AND FIXED FACE, FAR FROM HEAT
SOURCES AND WATER SPRAYS, AND WITH 80 CM. GROUND CLEARANCE.
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3.2 ELECTRIC CONNECTIONS
THE EQUIPMENT IS SUPPLIED WITH AN ELECTRIC CABLE TO BE CONNECTED TO A
MAGNETO-THERMIC MAIN SWITCH WHICH STOPS THE MACHINE WHEN THE OPERATOR
COMES IN FORTUITOUS CONTACT WITH THE ROTATING ELEMENTS.
IT IS IMPERATIVE THAT THE EQUIPMENT IS WELL GROUNDED ACCORDING TO THE
REGULATIONS IN FORCE
THE MANUFACTURER DECLINES ANY AND ALL RESPONSIBILITY FOR DIRECT AND INDIRECT
DAMAGES WHICH MAY ENSUE FOR NON-COMPLIANCE WITH THE REGULATIONS IN FORCE.
ALL THE ROUNDERS OF THE SERIES "PAL" ARE MANUFACTURED 3- PHASE V.400/3/50 HZ.OR
208/3/60 HZ OR SINGLE PHASE V.230/1/50 V.115/1/60
WHENEVER THE VOLTAGE DIFFERS FROM THE ABOVE MENTIONED ONES, PLEASE APPLY
TO THE MANUFACTURER, OR THE AUTHORIZED DISTRIBUTOR. (See figures 1 and 2).
FIG.1 3 PHASE CONNECTION FIG.2 SINGLE PHASE CONNECTION
ATTENTION! BEFORE THE FINAL CONNECTION OF THE MACHINE TO THE MAIN LINE, WHEN
THE MACHINE IS 3PHASE CONNECTION IT IS NECESSARY TO CHECK THE ROTATION WAY OF
THE INSIDE PLASTIC CYLINDER.
THE CYLINDER ROTATION MUST BE TIME CONTRARY WAY.
IF THE ROTATION IS TIME WAY IT IS NECESSARY TO CHANGE IN CONNECTING PLUG ONE OF
THE 3 WIRES.
3.3 SAFETY MEASURES AND TRAINING THE FINAL USER
THE SKILLED PERSONNEL IN CHARGE OF THE INSTALLATION AND ELECTRIC
CONNECTIONS IS RESPONSIBLE OF THE TRAINING OF THE FINAL USER, WHICH MUST ALSO
BE INFORMED ON THE SAFETY MEASURES TO COMPLY WITH.
THIS INSTRUCTION MANUAL COMES WITH EACH EQUIPMENT.
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4) USE OF THE EQUIPMENT
4.1 CONTROLS
THE CONTROLS AND PILOT LIGHT ARE SET ON THE VERTICAL SIDE OF THE BASEMENT
WHEN THE MACHINE IS PLACED IN FRONT OF THE OPERATOR.
BUTTON FOR STARTING ( - )
BUTTON FOR STOPPING ( O )
RED EMERGENCY STOP
4.2 HOW TO INSERT THE DOUGH
THE DOUGH MUST BE INSERT IN THE CENTRE OF THE UPPER PLASTIC COVER, MANUALLY OR
DIRECTLY FROM A DIVISER MACHINE.
WHEN THE PIECE OF DOUGH IS ENTERED IN THE MACHINE AFTER 2-3 SECONDS THE BOWL
COMES OUT IN THE LEFT SIDE ON A METAL ADJUSTABLE CONVEYER.
WHEN NECESSARY IT IS POSSIBLE TO INSERT A BAND TRANSPORTER FOR THE REQUIRED
LENGHT.
THE MACHINE IN AUTHOMAIC WAY WITHOUT CHANGING PARTS IS READY TO CREATE A
ROUND DOUGH BOWLS STARTING FROM 20 GRAMS TILL GRAMS 1.300.
ENTRY OUTPUT
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5) CLEANING AND MAINTENANCE OPERATIONS
5.1 GENERALITIES AND PRODUCTS FOR CLEANING
BEFORE CARRYING OUT ANY CLEANING OR MAINTENANCE OPERATIONS, CHECK TO MAKE
SURE THAT THE MAINS SWITCH BE OFF AND THE SUPPLY PLUG DISCONNECTED FROM THE
MAINS.
ACCURATELY CLEAN THE EQUIPMENT EVERY DAY FOR A CORRECT OPERATION AND LIFE
OF THE EQUIPMENT.
CLEAN THE EQUIPMENT WITH THE USUAL NEUTRAL DETERGENTS WHICH MUST NOT
CONTAIN SODA . WHEN CLEANING REMOVED ELEMENTS, DO NOT USE A DISH-
WASHER FOR NOT DAMAGING THE PARTS.
IN ORDER TO CLEAN ALL MACHINE PARTS IT IS NECESSARY:
1. TAKE OFF THE PLUG FROM THE MAIN POWER.
2. OPEN THE COVER
3. TAKE OFF THE CENTRAL METAL SPIRAL
4. TURN IN TIME CONTRARY WAY FOR ABOUT 1 CENTIMETRE THE PLASTIC CYLINDER AND
TAKE OFF IN VERTCAL WAY
5. TAKE OFF THE STAINLESS STEEL CONVEYER
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BOTH THE CYLINDER AND THE SPIRAL CAN BE WASHED WITH WARM WATER AND BRUSH.
WITH HOT WATER SPONGE CLEAN THE ROUND PART WHERE THERE IARE THE CYLINDER AND
THE ALUMINIUM SPIRAL.
PAY ATTENTION IT IS IMPORTANT TO MAINTAIN THE TRASMISSION CHAIN DRY.
5.2 REASSEMBLING THE MACHINE
FOR THE MACHINE REASSEMBLY, REVERSE ALL THE ABOVE MENTIONED OPERATIONS.
5.3 MACHINE IDLE FOR A LONG TIME
SHOULD THE MACHINE BE IDLE FOR A LONG TIME, DISCONNECT THE WALL MAIN SWITCH
AND CLEAN THE MACHINE AND ITS ACCESSORIES ACCURATELY.
USE WHITE VASELINE OIL (OR SIMILAR PRODUCTS) TO PROTECT ALL THE MACHINE
ELEMENTS. WE ADVISE COVERING THE MACHINE WITH A NYLON (OR SIMILAR) CLOTH.
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DICHIARAZIONE DI CONFORMITA’ CE – CE CONFORMITY
DECLARATION - DECLARATION DE CONFORMITE CE - CE
KONFORMITAETSERKLAERUNG-DECLARATION DE CONFORMIDAD CE
Il sottoscritto legale rappresentante della Ditta dichiara che i prodotti elencati:
The undersigned authorized officer of the firm, declares that the products listed hereunder:
Je sussigné, représentant légal, déclare que les produits énumerés ci -aprés:
Der Unterzeichner, gesetzlicher Vertreter der Firma,erklaert, dass die naechstenden beschriebenen
producte:
El suscrito, representante legal de la Sociedad, declara que los productos indicados a continuacion:
LLKAR20/300 -A5-CP
N°
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INSTALLATION - USE - MAINTENANCE
Dough Rounder
LLKAR20/1300
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