Daedong KIOTI PX9530 User manual

FOREWORD
Make sure to read this manual carefully and keep it handy for future reference.
When leasing or transferring this tractor, deliver this manual together with the tractor.
The specications in this manual are subject to change without notice.
< NOTE >
Congratulations, and welcome to the fabulous world of PX9530 / PX1053 / PX1153 ownership, where serious work is
made fun again!
This versatile tractor is a culmination of the entire tractor and diesel knowledge gained by the Daedong IND. Co., LTD
over the years since 1947 and has been designed with the nest materials and under rigid quality control standards set
forth by the KIOTI Engineering Department.
Knowledge of tractor operation is essential for many years of dependable service and reliability. To help new owner's
familiarize themselves with the KIOTI PX9530 / PX1053 / PX1153, it is the policy of KIOTI tractor to provide an owner's
manual which includes helpful information about tractor safety, operation and maintenance. If the information you seek
is not found in this manual, your KIOTI tractor dealer will be happy to help you.
Please feel free to contact DAEDONG IND. CO.,LTD / DAEDONG-USA, INC. with your questions/concerns.
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This manual was compiled in compliance with the ISO 3600, standards and the instructions contained here comply with
the requirements of the Machinery Directive 2010/52/EU in force in the European Community. For tractors sold or used
outside the European Community, local laws will prevail.
Main protections on the tractors discussed in this manual.
ISO 3600 EU STANDARDS
DESCRIPTION NON CABIN CABIN
1. ROPS (Protection against overturning) Yes Yes
2. FOPS (Protection against objects falling from above) No Yes
3. OPS (Protection against penetration of objects from sides)
protection against hazardous chemicals
No
(CategoryⅠ)
No
(CategoryⅠ)
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1
2
3
4
5
6
7
8
9
10
SAFETY PRECAUTIONS ................................
PRECAUTIONS BEFORE OPERATION .........
SPECIFICATIONS............................................
DESCRIPTION OF OPERATING SYSTEM .....
OPERATION ....................................................
3- POINT HITCH .............................................
MAINTENANCE ...............................................
STORAGE AND DISPOSAL............................
TROUBLESHOOTING .....................................
INDEX...............................................................
3-POINT HITCH IMPLEMENT AND
LOADER OPERATION
SECTION
TABLE OF CONTENTS
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TABLE OF CONTENTS
SAFETY PRECAUTIONS ....................................1-1
PRECAUTIONS BEFORE OPERATION .................. 1-2
GENERAL PRECAUTIONS............................................. 1-2
PRECAUTIONS DURING OPERATION................... 1-5
WHEN STARTING THE ENGINE.................................... 1-5
WHEN DRIVING THE TRACTOR ................................... 1-8
WHEN PARKING THE TRACTOR .................................. 1-9
WHEN OPERATING THE PTO ....................................... 1-9
WHEN USING THE 3-POINT HITCH ............................ 1-10
SAFETY PRECAUTIONS DURING SERVICING ... 1-10
SAFETY PRECAUTIONS WHEN USING THE LOADER .... 1-14
SAFETY DECAL MAINTENANCE ......................... 1-17
DECAL MOUNTING LOCATION ................................... 1-17
DECALS ........................................................................ 1-18
CAUTIONS FOR DECAL MAINTENANCE ................... 1-22
PRECAUTIONS BEFORE OPERATION .............2-1
VEHICLE IDENTIFICATION NUMBER..................... 2-2
TRACTOR SERIAL NUMBER ......................................... 2-2
ENGINE SERIAL NUMBER............................................. 2-2
TRANSMISSION SERIAL NUMBER ............................... 2-2
ESSENTIAL REPLACEMENT PART ....................... 2-4
OILS AND FLUIDS .......................................................... 2-4
FILTERS .......................................................................... 2-5
BELTS AND RUBBER PARTS......................................... 2-6
OTHER COMPONENTS ................................................. 2-6
SPECIFICATIONS................................................3-1
GENERAL SPECIFICATIONS.................................. 3-2
EXTERNAL DIMENSIONS .............................................. 3-2
GENERAL SPECIFICATIONS ......................................... 3-3
TRAVELING SPEED............................................... 3-14
MANUAL........................................................................ 3-14
POWER SHUTTLE........................................................ 3-15
IMPLEMENT LIMITATIONS.................................... 3-17
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TABLE OF CONTENTS
PARKING BRAKE WARNING LAMP............................. 4-17
PTO INDICATOR........................................................... 4-17
4WD INDICATOR .......................................................... 4-18
QUICK-TURN INDICATOR............................................ 4-18
BRAKE(ONE SIDE) LAMP ............................................ 4-19
CRUISE PTO WARNING LAMP.................................... 4-19
DeSOx ACTIVE REGENERATION INDICATOR ........... 4-20
DeSOx REGENERATION PROCESS INDICATOR....... 4-20
DeSOx STOP INDICATOR ............................................ 4-21
EMISSION WARNING LAMP ........................................ 4-21
LOW UREA LEVEL WARNING LAMP........................... 4-22
WATER-IN-FUEL WARNING LAMP .............................. 4-23
LOW FUEL LEVEL WARNING INDICATOR.................. 4-23
OPERATING THE CONTROLS.............................. 4-25
SHUTTLE SHIFT LEVER .............................................. 4-27
MAIN SHIFT LEVER...................................................... 4-28
RANGE GEAR SHIFT LEVER....................................... 4-29
PTO CHANGE LEVER .................................................. 4-30
PTO SELECTION LEVER ............................................. 4-31
CLUTCH PEDAL ........................................................... 4-31
BRAKE PEDAL.............................................................. 4-32
STANDARD SIZE BY IMPLEMENT............................... 3-17
DESCRIPTION OF OPERATING SYSTEM.........4-1
EXTERIOR VIEW...................................................... 4-4
SWITCH .................................................................... 4-5
MOUNTING LOCATION .................................................. 4-5
KEY SWITCH .................................................................. 4-6
COMBINATION SWITCH ................................................ 4-7
HAZARD LAMP SWITCH................................................ 4-9
INSTRUMENT PANEL............................................ 4-12
TACHOMETER / HOURMETER ................................... 4-13
ECO PTO....................................................................... 4-13
FUEL GAUGE................................................................ 4-14
ENGINE COOLANT TEMPERATURE GAUGE............. 4-14
ENGINE OIL PRESSURE WARNING LAMP ................ 4-15
BATTERY CHARGING LAMP ....................................... 4-16
HEAD LIGHT HIGH BEAM LAMP ................................. 4-16
TURN SIGNAL LAMP.................................................... 4-16
GLOW PLUG INDICATOR ............................................ 4-17
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STEERING WHEEL ADJUSTMENT.............................. 4-33
PARKING BRAKE LEVER............................................. 4-33
FOOT THROTTLE......................................................... 4-34
HAND THROTTLE LEVER............................................ 4-34
PTO SWITCH ................................................................ 4-35
CALIBRATION SWITCH................................................ 4-36
HORIZONTAL CYLINDER MANUAL SWITCH.............. 4-36
HMS MAIN/SHIFT SWITCH .......................................... 4-36
CLUTCH REACTION SPEED SETTING BUTTON
(POWER SHUTTLE) .................................................. 4-37
DRAFT CONTROL DIAL (FOR MODEL WITH DRAFT
CONTROL KIT) .......................................................... 4-37
DIFFERENTIAL LOCK PEDAL (REAR) ........................ 4-37
SEAT ADJUSTMENT..................................................... 4-38
POSITION CONTROL LEVER ...................................... 4-40
DRAFT CONTROL LEVER............................................ 4-40
HITCH CONTROL ARM (FOR PREMIUM) ................... 4-41
JOYSTICK LEVER ........................................................ 4-43
DOUBLE ACTING LEVER............................................. 4-43
LCD MONITOR (FOR PREMIUM)................................. 4-45
ACCESSING ENGINE INFORMATION MENU ............. 4-47
CABIN SYSTEM ..................................................... 4-49
INTERIOR DEVICES..................................................... 4-49
EXTERIOR DEVICES.................................................... 4-50
ENTRANCE................................................................... 4-50
UNLOCKING THE DOOR ............................................. 4-51
REAR WINDOW............................................................ 4-51
WORKING LIGHT.......................................................... 4-52
WIPER........................................................................... 4-52
PTO CRUISE................................................................. 4-53
DeSOx REGENERATION SWITCH .............................. 4-54
MODE SELECTION SWITCH ....................................... 4-55
RADIO CASSETTE ....................................................... 4-57
ANTENNA...................................................................... 4-57
ROOM LAMP................................................................. 4-57
ACCESSORY ................................................................ 4-58
SUN VISOR (IF EQUIPPED)......................................... 4-59
SUNROOF..................................................................... 4-59
HEATER AND AIR CONDITIONER ............................... 4-60
OPERATING METHODS............................................... 4-61
SYSTEM CONFIGURATION ......................................... 4-65
SELF-DIAGNOSIS FUCNTION..................................... 4-66
TABLE OF CONTENTS
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7-PIN POWER OUTPUT SOCKET ............................... 4-67
TIRES, WHEELS AND BALLAST .......................... 4-68
GENERAL TIRE INFORMATION................................... 4-68
INFLATION PRESSURE ............................................... 4-69
TREAD........................................................................... 4-70
WHEEL TORQUE AND DIRECTION............................. 4-74
ADDITIONAL WEIGHT(IF EQUIPPED)......................... 4-75
OPERATION ........................................................5-1
PRE-OPERATION CHECK....................................... 5-2
OPERATING THE ENGINE ...................................... 5-3
STARTING THE ENGINE................................................ 5-3
STOPPING THE ENGINE ............................................... 5-6
WARMING UP ................................................................. 5-7
JUMP STARTING ............................................................ 5-8
OPERATING THE TRACTOR................................... 5-9
HOW TO DRIVE .............................................................. 5-9
PARKING....................................................................... 5-13
TURNING ...................................................................... 5-14
DRIVING ON SLOPE .................................................... 5-15
THE CAUTIONS WHEN COM ING IN AND OUT OF
WORK FIELD..........................................................................5-15
PRECAUTIONS WHILE DRIVING ON THE ROAD ...... 5-15
LOADING INTO AND UNLOADING OUT OF THE TRUCK ... 5-16
PRECAUTIONS WHEN USING POWER STEERING .. 5-17
3-POINT HITCH CONTROL SYSTEM .......................... 5-19
REMOTE HYDRAULIC ................................................. 5-21
CONNECTING AND DISCONNECTING IMPLEMENT .... 5-24
REMOVAL AND INSTALLATION OF 3-POINT
HITCH IMPLEMENT(WITH PTO SHAFT) ............. 6-2
OPERATION FOR 3-POINT HITCH IMPLEMENTS ..... 6-5
ADJUSTMENT OF LIFT ROD ......................................... 6-5
ADJUSTMENT OF TOP LINK ......................................... 6-6
PRECAUTION FOR INSTALLING HOW TO USE
TOP LINK HOLES ........................................................ 6-6
ADJUSTMENT OF STABILIZER ..................................... 6-7
DISMOUNTING THE IMPLEMENT................................. 6-7
DRAFT HITCH AND TRAILER ........................................ 6-8
INSTALLING PTO SHAFT............................................... 6-9
TABLE OF CONTENTS
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TABLE OF CONTENTS
HYDRAULIC BRAKE VALVE (IF EQUIPPED) .............. 6-10
HANDLING LOADER ............................................. 6-12
DRIVING ON SLOPE .................................................... 6-13
JOYSTICK LEVER ........................................................ 6-14
JOYSTICK VALVE ......................................................... 6-16
MAINTENANCE...................................................7-1
MAINTENANCE CHECK LIST ................................. 7-3
DAILY CHECK ITEM ....................................................... 7-3
MAINTENANCE SCHEDULE CHART............................. 7-4
LUBRICANTS ........................................................... 7-7
MAINTENANCE CODE ............................................ 7-8
HOW TO OPEN THE HOOD(A) ...................................... 7-8
CHECKING AND ADDING FUEL(C) ............................... 7-8
CHECKING TRANSMISSION FLUID LEVEL(D)............. 7-9
CHECKING ENGINE OIL LEVEL(E) ............................. 7-10
CHECKING COOLANT LEVEL(F)..................................7-11
CLEANING GRILL, RADIATOR SCREEN(G) ............... 7-12
CHECKING BRAKE PEDALS(H) .................................. 7-12
CHECKING GAUGES, METER AND EASY CHECKER(I) ..... 7-13
CHECKING HEAD LIGHT, HAZARD LIGHT ETC.(J).... 7-13
CHECKING SEAT BELT AND CABIN(K)....................... 7-13
CHANGING ENGINE OIL AND REPLACING FILTER(L)... 7-13
CHECKING AND REPLENISHING UREA TANK (AT)... 7-15
REPLACING TRANSMISSION FLUID AND FILTER(M) 7-16
CHANGING FRONT AXLE CASE OIL(N) ..................... 7-18
ADJUSTING BRAKE PEDAL(O) ................................... 7-18
BLEEDING BRAKE FLUID LINE................................... 7-20
LUBRICATING GREASE LOCATIONS(P) .................... 7-21
CHECKING WHEEL BOLT / NUT TORQUE(Q) ............ 7-22
REPLACING FUEL FILTER(S) ...................................... 7-22
REPLACING AIR CLEANER PRIMARY ELEMENT(T) .... 7-24
CHECKING FUEL LINES(U) ......................................... 7-25
ADJUSTING FAN BELT TENSION(V)........................... 7-26
BATTERY(W)................................................................. 7-27
CHECKING INTAKE AIR LINE(X) ................................. 7-29
ADJUSTING TOE-IN(Y) ................................................ 7-29
CHECKING RADIATOR HOSE AND CLAMP(Z)........... 7-30
POWER STEERING LINE(AA)...................................... 7-31
AIR CONDITIONER BELT TENSION(AB)..................... 7-31
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CLEANING AIR CONDITIONER CONDENSER(AC) .... 7-32
ADJUSTING FRONT AXLE PIVOT(AD)........................ 7-32
ADJUSTING ENGINE VALVE CLEARANCE(AE) ......... 7-33
REPLACING AIR CLEANER FILTER(AF) ..................... 7-33
CHECKING AIR CONDITIONER HOSE(AG)................ 7-34
CHECKING CAB CUSHION RUBBER(AH) .................. 7-34
REPLACING AIR FILTER(AI) ....................................... 7-34
FLUSH COOLING SYSTEM AND
CHANGING COOLANT(AJ) ....................................... 7-35
ANTIFREEZE ................................................................ 7-36
DRAINING WATER FROM CLUTCH HOUSING(AL).... 7-37
CHECKING AND REPLACING WIPER(AM)................. 7-37
REPLACING FUSE(AN)................................................ 7-39
REPLACING CABIN FUSE(AO).................................... 7-41
SLOW BLOW FUSE(AP)............................................... 7-42
REPLACING BULB(AQ)................................................ 7-42
STORAGE AND DISPOSAL................................8-1
TRACTOR STORAGE .............................................. 8-2
DAILY STORAGE ............................................................ 8-2
LONG-TERM STORAGE................................................. 8-2
USING TRACTOR AFTER STORAGE..................... 8-3
USAGE AND DISPOSAL.......................................... 8-4
TROUBLESHOOTING.........................................9-1
ENGINE TROUBLESHOOTING ............................... 9-2
TRACTOR TROUBLESHOOTING ........................... 9-4
INDEX.................................................................10-1
TABLE OF CONTENTS
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This manual includes information titled as WARNING, CAUTION, IMPORTANT and NOTE. These titles indicate the
following:
SAFETY AND VEHICLE DAMAGE WARNING
WARNING
This indicates that a condition may result in harm, serious injury or death to you or other
persons if the warning is not heeded. Follow the advice provided with the warning.
CAUTION
This indicates that a condition may result in damage to your vehicle or its equipment if the
caution is not heeded. Follow the advice provided with the caution.
IMPORTANT
This mark indicates emphasis on notable characteristics of working procedures, and infor-
mation about technology for easier operation.
NOTE
This indicates that interesting or helpful information is being provided.
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UNIVERSAL SYMBOLS
Various universal symbols have been used on the instruments and controls of your KIOTI tractor.
Below is a list of the universal symbols and their meanings.
Hazard warning lights Coolant Single brake light
Position control-lowered position Neutral position Auto switch
Differential lock Low range Back up light
Power take-off clutch
control-on position Middle range Turn up light
Power take-off clutch
control-off position High range Auto tilling depth work light
Turn signal Creep Auto level work light
Engine oil-pressure Slow Auto draft work light
Battery charging condition Fast L : Low travel light
Parking brake Four-wheel drive-on H : High travel light
Engine coolant-temperature Headlight-high beam QT lamp
Fuel-level Headlight-low beam Preheat
N
L
H
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1
1
SAFETY PRECAUTIONS
PRECAUTIONS BEFORE OPERATION ......................1-2
GENERAL PRECAUTIONS.........................................................1-2
PRECAUTIONS DURING OPERATION....................... 1-5
WHEN STARTING THE ENGINE................................................1-5
WHEN DRIVING THE TRACTOR ...............................................1-8
WHEN PARKING THE TRACTOR ..............................................1-9
WHEN OPERATING THE PTO ...................................................1-9
WHEN USING THE 3-POINT HITCH ........................................1-10
SAFETY PRECAUTIONS DURING SERVICING ....... 1-10
SAFETY PRECAUTIONS WHEN USING THE LOADER .. 1-14
SAFETY DECAL MAINTENANCE ............................. 1-17
DECAL MOUNTING LOCATION ...............................................1-17
DECALS ....................................................................................1-18
CAUTIONS FOR DECAL MAINTENANCE ...............................1-22
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PX9530 / PX1053 / PX1153
1
-
2
PRECAUTIONS BEFORE OPERATION
GENERAL PRECAUTIONS
A careful operator is the best opera-
tor. Most accidents can be avoided
by observing certain precautions. To
help prevent accidents, use these
safety precautions, and pay attention
to the job at hand. If you can prevent
an accident, your time will have been
well spent.
5.Keep safety decals clean of dirt
and debris.
6. Watch where you are going at all
times so that you are able to avoid
obstacles that can cause injury or
damage to your tractor.
7. When starting the tractor make
sure your path is clear of people to
avoid accidents caused by sudden
movements.
8. Before making reverse movements
with your tractor, you should al-
ways check to see that the path is
clear.
1.It is recommended that you read
and understand this entire manual
before operation of your new trac-
tor. Failure to do so could result in
accidents or injury.
2.Only persons who are properly
trained should be allowed to oper-
ate the tractor.
3. Read and follow all warning labels
and decals afxed to the tractor.
4. Replace any missing or damaged
decals as soon as it is practical.
A list of decals is shown on page
1-19~22.
T66O101a T66O102a
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1
SAFETY PRE CAUTIONS 1
-
3
16. All persons using the trac-
tor should have knowledge of its
proper operation and should read
this manual carefully.
17. Never get off the tractor with-
out setting the parking brake,
lowering the implement to the
ground and shutting of the trac-
tor.
18. No alterations should be
made to your KIOTI tractor.
12. Never start the engine while
standing on the ground.
13. Only the operator should ride
on the tractor unless a passenger
seat is installed. Keep bystand-
ers away from the tractor while in
operation.
14. When getting on and off the trac-
tor, handholds and step plates
should always be used. This will
help to prevent accidental slips
trips and falls.
15. Be sure to scrape off mud or soil
from your shoes before mounting
the tractor.
T66O103a T66O104a T66O105a
9. Never operate this tractor or
any other agricultural equipment
while under the inuence of alco-
hol, drugs or while fatigued.
10. While working in cooperation
with other tractors always com-
municate your intentions.
11. Do not start your tractor by
shorting across the starter.
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PX9530 / PX1053 / PX1153
1
-
4
A ROPS and CAB should never be
modied by welding, grinding or cut-
ting, as this can weaken the ROPS
structure. If any components of the
ROPS unit is damaged, it must be
replaced.
If the ROPS unit is removed or loos-
ened for any reason, the parts should
be fitted back to their original posi-
tions and all bolts should be properly
torqued.
21. Extra caution should be
taken when driving tractors with
narrow tread widths. For added
stability you should adjust your
rear wheel tread width, see page
4-53
19. Before starting your tractor you
should depress the clutch and
make sure that all shift levers are
in the neutral position and park-
ing brake is applied.
20. For your safety ROPS with a
seat belt is recommended for all
applications.
(1) Tread
T66O106a T66O107a
Always use seat belt
when the tractor is equipped with
a ROPS and CAB. Never use
the seat belt when tractor is not
equipped with a ROPS. (ROPS:
Roll-Over Protective Structures)
NOTE
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1
SAFETY PRE CAUTIONS 1
-
5
22. This cabin is not certified for
chemical proof, never operate
the tractor for chemical spray or
in the air contaminated by any
chemical or equivalent without
approved personal safety equip;
cartridge respiration/eyeprotec-
tion/gloves/etc.
݆݆݆
݆
݆
݆
T55O116a
RISK OF OVERTURNING
Tg2O103a
For your safety, tractors must be
equipped with original safety belts.
In case of overturning, hold rmly the
steering wheel e DO NOT try to get
off the seat until the tractor has come
to a stop. If the doors are locked,
leave the tractor through the duly in-
dicated emergency exits.
The safe working practices
listed hereunder concerns
only a few cases of overturn-
ing risk.
The list is therefore NOT com-
prehensive of all possible
cases.
•
•
IMPORTANT
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PX9530 / PX1053 / PX1153
1
-
6
Tg2O104a
To avoid side overturning:
• Adjust the wheels to the maximum
possible track width for the type of
work you are doing.
• Lock both brake pedals together
before driving on road.
• Reduce your speed according to
work conditions. If the tractor is
equipped with a front-end loader,
carry the bucket and load as low as
possible.
• Reduce your speed before making
wide turns. DO NOT let the tractor
jump or bounce on rough terrains.
You could lose control.
• DON'T pull a load too heavy for
your tractor. It could run away on
the down slope or the tractor could
jack-knife around a towed load.
• DON'T brake suddenly. Apply
brakes smoothly and gradually.
• When going down a slope use the
throttle to slow the tractor engine
and use the same gear you would
use to up the slope. Shift into gear
before you start downhill.
•Engage four-wheel drive (if
equipped); this will give greater sta-
bility.
NEVER disengage the clutch
or attempt to shift gear after
you have started downhill.
•
WARNING
• Always go up and down slopes fol-
lowing a straight upward or down-
ward line.
• Do not put any overloads on a front
implement or atrailer. Use suitable
counter-weights to keep the tractor
stable.
• NEVER use your tractor to round
up farm animals.
Tg2O105a
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1
SAFETY PRE CAUTIONS 1
-
7
Tg2O106a
• When operating near ditches and
banks, always keep your tractor be-
hind the shear line. Avoid ditches,
embankments and river-banks
which might cave in.
Tg2O107a
• If you need cross a steep slope,
do not steer uphill, but slow down
and take a wide turn. Always drive
straight up or down a slope, never
across it. When travelling up or
down a slope, keep the heavy end
of the tractor and the implement
pointed uphill.
Tg2O108a
• When driving across a slope with
mounted implements, keep such
implements on the uphill side. Do
not raise implements. Keep them
as low and near to the ground as
possible.
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PX9530 / PX1053 / PX1153
1
-
8
1. Avoid accidental contact with gear
shift levers while the engine is run-
ning. Unexpected tractor move-
ments can result in bodily injury.
2. Do not park your tractor on a steep
incline, and remember to shut off
the engine and P.T.O before dis-
mounting the tractor.
PRECAUTIONS DURING OPERATION
WHEN STARTING THE ENGINE
T66O109a
T66O108a
Tg2O109a
• Avoid crossing steep slopes if pos-
sible. If you must do so, avoid any
holes or depressions on the down-
hill side. Avoid any stumps, rocks,
bumps or raised areas on the uphill
side.
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