Daedong DK752C User manual

Congratulations, and welcome to the fabulous world of DK752C/DK902C/DK1002C ownership, where seri-
ous work is made fun again!
This versatile tractor is a culmination of the entire tractor and diesel knowledge gained by the Daedong In-
dustrial Co.,LTD since 1947. It has been designed with the nest materials and under rigid quality control
standards set forth by the DAEDONG Engineering Department.
Knowledge of tractor operation is essential for dependable service and reliability. To help new owner's fa-
miliarize themselves with the DAEDONG DK752C/DK902C/DK1002C, it is the policy of DAEDONG tractor
to provide an owner's manual which includes helpful information about tractor safety, operation and mainte-
nance. If the information you seek is not found in this manual, your DAEDONG tractor dealer will be happy
to help you.
FOREWORD
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This manual includes information titled as WARNING, CAUTION, IMPORTANT
and NOTE. These titles indicate the following:
SAFETY AND VEHICLE DAMAGE WARNING
NOTE
WARNING
CAUTION
IMPORTANT
This indicates that interesting or helpful information is being
provided.
This indicates a situation that could result in damage to your
vehicle or its equipment if the caution is not heeded. Follow
the advice provided with the caution.
This indicates a situation that could result in harm, serious
injury or death to you or other persons if the warning is not
heeded. Follow the advice provided with the warning.
This mark indicates emphasis on notable characteristics of
working procedures, and information on about technology for
easier operation.
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ABBREVIATIONS DEFINITIONS
4WD Four Wheel Drive
API American Petroleum Institute
ASAE American Society of Agricultural Engineers, USA
ASTM American Society of Testing and Materials, USA
fpm Feet Per Minute
Hi-Lo High Speed-Low Speed
HST Hydrostatic Transmission
m/s Meters Per Second
P.T.O Power Take Off
RH/LH Right-hand and Left-hand sides are determined by facing in the direction of forward travel
ROPS Roll-Over Protective Structures
m-1 (rpm) Revolutions Per Minute
S-1 (r/s) Revolutions Per Second
SAE Society of Automotive Engineers, USA
SMV Slow Moving Vehicle
ABBREVIATION LIST
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Various universal symbols have been used on the instruments and controls of your DAEDONG tractor. Be-
low is a list of the universal symbols and their meanings.
UNIVERSAL SYMBOLS
Hazard warning lights Coolant Single brake light
N
Position control-lowered position Neutral position Auto switch
Differential lock Low range Back up light
Power take-off clutch
control-on position Middle range Turn up light
Power take-off clutch
control-off position High range Auto tilling depth work light
Turn signal Creep Auto level work light
Engine oil-pressure Slow Auto draft work light
L
Battery charging condition Fast L : Low travel light
H
Parking brake Four-wheel drive-on H : High travel light
Engine coolant-temperature Headlight-high beam QT lamp
Fuel-level Headlight-low beam Preheat
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SAFETY PRECAUTIONS...................................................
SERVICING OF TRACTOR ................................................
SPECIFICATIONS...............................................................
DESCRIPTION OF OPERATING SYSTEM........................
OPERATION .......................................................................
PERIODIC SERVICE ..........................................................
STORAGE...........................................................................
TROUBLESHOOTING........................................................
INDEX..................................................................................
SECTION
1
9
8
7
6
5
4
3
2
TABLE OF CONTENTS
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BEFORE OPERATING THE TRACTOR.......................1-2
OPERATING THE TRACTOR.......................................1-5
dRIVING THE TRACTOR.............................................1-8
PARKING THE TRACTOR ...........................................1-9
OPERATING THE P.T.O ...............................................1-9
USING 3-POINT HITCH..............................................1-10
SERVICING THE TRACTOR......................................1-10
TRACTOR SAFETY LABELS ....................................1-14
SAFETY PRECAUTIONS
11
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1
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DK752C / DK902C / DK1002C
A careful operator is the best oper-
ator. Most accidents can be avoid-
ed by observing certain precautions.
To help prevent accidents, use these
safety precautions, and pay attention
to the job at hand. If you can prevent
an accident, your time will have been
well spent.
BEFORE OPERATING THE
TRACTOR
5. Keep safety decals free of dirt and
debris.
6. Watch where you are going at all
times so that you are able to avoid
obstacles that can cause injury or
damage to your tractor.
7. When starting the tractor make
sure your path is clear of people to
avoid accidents caused by sudden
movements.
8. Before backing up your tractor,
you should always check to see
that the path is clear.
1. It is recommended that you read
and understand this entire manual
before operation of your new trac-
tor. Failure to do so could result in
accidents or injury.
2. Only persons who are properly
trained should be allowed to oper-
ate the tractor.
3. Read and follow all warning labels
and decals afxed to the tractor.
4. Replace any missing or dam-
aged decals as soon as it is prac-
tical. A list of decals is shown on
page1-14~16.
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1
-3
SAFETY PRECAUTIONS
1
16. All persons using the tractor
should have knowledge of its
proper operation and should read
this manual carefully.
17. Never get off the tractor without
setting the parking brake, lower-
ing the implement to the ground
and shutting down the tractor.
18. No alterations should be made
to your KIOTI tractor without rst
consulting your KIOTI dealer.
12. Never start the engine while
standing on the ground.
13. Only the operator should ride on
the tractor unless a passenger
seat is installed. Keep bystand-
ers away from the tractor while in
operation.
14. When getting on and off the trac-
tor, handholds and step plates
should always be used. This will
help to prevent accidental slips
trips and falls.
15. Be sure to scrape off mud or soil
from your shoes before mounting
the tractor.
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9. Never operate this tractor or
any other agricultural equipment
while under the inuence of alco-
hol, drugs or while fatigued.
10. While working in cooperation with
other tractors always communi-
cate your intentions.
11. Do not start your tractor by short-
ing across the starter.
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1
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DK752C / DK902C / DK1002C
A ROPS and CAB should never be
modied by welding, grinding or cut-
ting, as this can weaken the ROPS
structure. If any components of the
ROPS unit is damaged, it must be
replaced.
If the ROPS unit is removed or loos-
ened for any reason, the parts should
be fitted back to their original posi-
tions and all bolts should be properly
torqued.
21. Extra caution should be taken
when driving tractors with nar-
row tread widths. For added sta-
bility you should adjust your rear
wheel tread width, see page
5-26.
19. Before starting your tractor you
should depress the clutch and
make sure that all shift levers are
in the neutral position.
20. For your safety ROPS with a seat
belt is recommended for most
applications.
(1) Tread
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NOTE
Always use seat belt when the
tractor is equipped with a ROPS
and CAB. All tractors must have
CAB or ROPS.
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1
-5
SAFETY PRECAUTIONS
1
1. Avoid accidental contact with gear
shift levers while the engine is run-
ning. Unexpected tractor move-
ments can result in bodily injury.
2. Do not park your tractor on a
steep incline, and remember to
shut off the engine and P.T.O be-
fore dismounting the tractor.
OPERATING THE TRACTOR
3. Do not operate your tractor in
an enclosed building without the
proper ventilation. Exhaust fumes
can cause serious injury or death.
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1
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DK752C / DK902C / DK1002C
7. Always use the proper ballast
weight on your tractor when using
rear implements.
8. Watch front and rear to avoid ob-
stacles at row ends, near trees
and any other obstructions.
4. Make sure that all pressure lines
are tight before starting the tractor.
5. Pull only using the drawbar. Nev-
er hitch anything to the axle hous-
ing or any other point except the
drawbar. Pulling from any other lo-
cation only increase the risk of se-
rious personal injury or death.
6. If the front end of the tractor rises
up when using heavy implement,
weights should be installed on the
front of the tractor. Do not attempt
to operate a tractor with a light
front end.
(1) Drawbar
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1
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SAFETY PRECAUTIONS
1
9. Do not leave equipment in the
raised position when the vehicle
is stopped or unattended.
10. When using implements or at-
tachments with your tractor you
should rst read their respective
owner's manual. Always keep
safe operation procedures in
mind.
11. Be familiar with your equipment
and its limitations.
12. If used incorrectly your tractor
could be dangerous to you and
bystanders. Overloading your
tractor or using unsafe equip-
ment can also be dangerous and
should be avoided. Refer to the
"specications of implement lim-
itation", which outlines the maxi-
mum load for safe tractor opera-
tion.
15. When working in groups, always
let the others know what you are
going to do before you do it.
16. Never "freewheel". Disengaging
the clutch or shifting into neutral
while descending a slope as this
could lead to a loss of control.
17. Do not operate near ditches,
holes, embankments, or other
terrain features which could col-
lapse under the tractor's weight.
13. Driving forward out of a ditch
or steep inclines can cause the
tractor to tip over backwards. To
avoid this you should back out of
these positions. Four wheel drive
tractors can give you a false
sense of security in the tractors
ability to maneuver out of these
positions, so extra caution should
be taken.
14. Never try to mount or dismount
a moving tractor.
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1
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DK752C / DK902C / DK1002C
2. Always slow the tractor before
turning. Turning at high speed
could tip the tractor over.
3. Make sure that the Slow Moving
Vehicle (SMV) sign is clean and
visible. Use hazard lights as re-
quired.
1. Lock the brake pedals togeth-
er when traveling at road speeds.
Brake both wheels simultaneously
when making an emergency stop.
Uneven braking at road speeds
can cause the tractor to tip over.
dRIVING THE TRACTOR
(1) Brake Pedal (L) (2) Brake Pedal (R)
(3) Brake Pedal Lock (1) SMV Emblem
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1
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SAFETY PRECAUTIONS
1
4. Observe all local trafc and safe-
ty rules.
5. If using headlights, dim them
when meeting another vehicle.
6. Drive at speeds that allow you to
maintain control at all times.
7. Do not apply the differential lock
while traveling at road speeds.
8. Avoid sudden movements of the
steering wheel as this can cause
a loss of control of the tractor.
This risk is especially great when
traveling at road speeds.
9. Lock the three point hitch in the
raised position when travelling on
the road.
10. When towing equipment, use a
safety chain and place an SMV
emblem on it as well.
1. Disengage the P.T.O, lower all
implements, place all control le-
vers in the neutral position, set
the parking brake, stop the engine
and remove the key.
PARKING THE TRACTOR
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(1) P.T.O Shaft Cover (2) P.T.O Shaft Cap
OPERATING THE P.T.O
1. Make sure the tractor is complete-
ly stopped, gears are in neutral
and all moving components have
completely stopped before con-
necting, disconnecting, adjusting,
cleaning or servicing any P.T.O
driven equipment.
2. Keep the P.T.O shaft cover in
place at all times. Replace the
P.T.O shaft cap when the shaft is
not in use.
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1
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DK752C / DK902C / DK1002C
3. Before installing or using P.T.O
driven equipment, read the man-
ufacturer's manual and review
the safety labels attached to the
equipment.
4. When operating stationary P.T.O
driven equipment, always ap-
ply the tractor parking brake and
place chocks behind and in front
of the rear wheels. Stay clear of all
rotating parts.
(1) 3-Point Hitch Lowering Speed Knob
(A) "SLOW" (B) "FAST"
USING 3-POINT HITCH
1. Use the 3-point hitch only with
equipment designed for 3-point
hitch usage.
2. When using a 3-point hitch mount-
ed implement, be sure to install
the proper counterbalance weight
on the front of the tractor.
3. When transporting on the road,
set the implement lowering control
in the "LOCK" position to hold the
implement in the raised position.
When servicing your tractor park on
a flat level surface, set the parking
brake, place the gear shift lever in
neutral and stop the engine.
1. Do not smoke while working
around the battery or when refu-
eling your tractor. Keep all sparks
and ames away from the battery
and fuel tank. The battery pres-
ents an explosive hazard because
it gives off hydrogen and oxygen
… especially when recharging.
SERVICING THE TRACTOR
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1
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SAFETY PRECAUTIONS
1
2. Allow the tractor time to cool off
before servicing any part that may
have become hot while the tractor
was running.
3. Always stop the engine before re-
fueling the tractor. Avoid overlling
tractor or spilling fuel.
4. Before jump starting a dead bat-
tery, read and follow all of the in-
structions.
5. Keep a rst aid kit and re extin-
guisher handy at all times.
6. Do not remove the radiator cap
while the coolant is hot. When
cool, slowly rotate the cap to the
rst stop and allow sufcient time
for excess pressure to escape. Af-
ter all the pressure is released re-
move the cap completely. If your
tractor is equipped with a coolant
recovery tank, add coolant there
rather than to the radiator.
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7. When working with your tractor's
electrical components always dis-
connect the battery cables.
8. To aviod sparking always discon-
nect the negative battery cable,
you must rst disconnect the neg-
ative battery cable.
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1
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DK752C / DK902C / DK1002C
9. Tire mounting should be done by
qualified professionals, with the
proper equipment.
10. Maintaining correct tire pressure
is important for the life of your
tires.
Do not inate the tires above the
recommended pressure specied
in the owner’s manual.
11. Securely support the tractor
when working under neath.
(1) Cardboard (2) Hydraulic Line
(3) Magnifying Glass
12. Always ensure that wheel bolts
have been tightened to the spec-
ied torque.
13. Leaking hydraulic fluid under
pressure has sufficient force to
penetrate skin, causing serious
personal injury. Be sure to re-
lease all residual pressure before
disconnecting hydraulic lines.
Before pressurizing the hydrau-
lic system, make sure that all
connections are tight and that all
line, pipes and hoses are free of
damage.
14. Fluid escaping from pinholes may
be invisible. Never use hands to
search for suspected leaks;
Use a piece of cardboard or
wood, instead. Use safety gog-
gles or other eye protection is
also highly recommended. If in-
jured by escaping fluid, see a
medical doctor immediately. This
uid can produce gangrene and/
or severe allergic reaction.
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1
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SAFETY PRECAUTIONS
1
15. Keep environmental pollution in
mind. When replacing coolant or
oil, dispose of it the right way.
16. Be sure to follow state and feder-
al law when disposing of engine
oil, transmission oil, fuel, coolant
and batteries.
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1
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DK752C / DK902C / DK1002C
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TRACTOR SAFETY LABELS
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