Daedong CK22 Instruction manual

WORKSHOP MANUAL
CK22/CK22H
TRACTORS

This manual is to provide servicing personnel with information on the general specifications, service, operating
principle, troubleshooting, exploded view including part name, removing and installing procedures for CK22/
CK22H tractors with high-end technology.
All information in this manual is based on the latest product information available at the time of publication.
Therefore, some of the information in this manual may differ from the machine you have.
DAEDONG has a principle to apply update to the next edition of the manual if there is any. However, DAEDONG has
no obligation to modify the contents in this manual, especially the contents in the manual which are already
distributed or published.
The modified information is available in DAEDONG’s online electronic manual system (DEMSS).
This manual is ultimately to satisfy customers with best performance of tractor. If there is any typo, wrong informa-
tion or question for this manual, feel free to contact DAEDONG.
2007. 05
Overseas service team
DAEDONG INDUSTRIAL Co., Ltd.
PREFACE
IMPORTANT
• Using unspecified parts, fuel and lubricants
other than DAEDONG’s genuine parts can dam-
age the tractor and such damage will not be cov-
ered by warranty.
REMARK
• We reserve the right to make changes through-
out the entire manual at any time without notice.

TABLE OF CONTENTS
CHAPTER 0
CHAPTER 1
CHAPTER 2
CHAPTER 3
CHAPTER 4
CHAPTER 6
CHAPTER 7
CHAPTER 8
CHAPTER 9
CHAPTER 10
CHAPTER 11
CHAPTER 12
CHAPTER 5
SAFETY FIRST
GENERAL
ENGINE
CLUTCH
TRANSMISSION
HST
REAR AXLE
BRAKE
FRONT AXLE
STEERING SYSTEM
HYDRAULIC SYSTEM
ELECTRIC SYSTEM
INDEX

TABLE OF CONTENTS
SAFETY FIRST
CK22/CK22H
1. FOR SAFETY ............................................................................ 0-2
1.1 Alert symbols .................................................................... 0-2
2. SAFETY TIPS ........................................................................... 0-3
2.1 Safety gear ........................................................................ 0-3
2.2 Work place......................................................................... 0-3
2.2.1 Ventilating system .................................................. 0-3
2.2.2 Safe working place ................................................. 0-3
2.2.3 Illumination .............................................................. 0-3
2.2.4 Safety equipment.................................................... 0-3
2.2.5 Clean working area ................................................. 0-3
2.3 Safety instructions when preparing tractor .................... 0-4
2.4 Fire hazards ....................................................................... 0-4
2.5 Cautions when handling the battery ................................ 0-5
2.6 Cautions for high pressure hoses.................................... 0-6
2.7 Use of appropriate tools and equipment ......................... 0-6
2.8 Handling of hazardous materials ..................................... 0-6
2.9 Handling of rotating blade, shaft and driving belt........... 0-7
2.10 Preventing scalding ........................................................... 0-7
2.11 Disposal of environmental waste ..................................... 0-8
2.12 Cautions when handling tires........................................... 0-8
3. SAFETY DECALS..................................................................... 0-9
3.1 Location of decals ............................................................. 0-9

CK22/CK22H
2DS35-W00 May. 2007
CLUTCHCLUTCH CLUTCHCLUTCH
CLUTCH
TRANSMISSIONTRANSMISSION TRANSMISSIONTRANSMISSION
TRANSMISSION
ENGINEENGINE ENGINEENGINE
ENGINE
HSTHST HSTHST
HST
FRONT AXLEFRONT AXLE FRONT AXLEFRONT AXLE
FRONT AXLE
STEERINGSTEERING STEERINGSTEERING
STEERING BARKEBARKE
BARKEBARKE
BARKE
ELECTRICELECTRIC ELECTRICELECTRIC
ELECTRIC
INDEXINDEX INDEXINDEX
INDEX HYDRAULICHYDRAULIC
HYDRAULICHYDRAULIC
HYDRAULIC GENERALGENERAL
GENERALGENERAL
GENERAL
REAR AXLEREAR AXLE REAR AXLEREAR AXLE
REAR AXLE
• Most accidents can be avoided if basic safety in-
structions and regulations are followed. Always fol-
low the safety regulations and avoid any dangerous
situation to prevent an accident.
• You can be unexpectedly injured if inspecting or
servicing the tractor without full knowledge of it.
Read the service manual carefully before starting
servicing and follow the instructions for servicing,
maintenance and inspection to prevent any injury.
1.1 ALERT SYMBOLS
In this manual, the following safety-alert symbols are
used. Their meanings are as follows:
1. FOR SAFETY
T46W001A
• Broaden your knowledge with additionally supplied
service information for optimal service.
• This mark indicates potentially hazardous situation
which, if not observed, may result in serious injury.
• This mark indicates emphasis on information
which can be confused when servicing. If this in-
formation is not carefully read and observed, the
tractor cannot fully function or may be damaged.
• This mark indicates hazardous situation which, if
not observed, may result in death or injury.
T46W004AT46W002A
T46W005AT46W003A
A. REMARK B. CAUTION
C. IMPORTANT D. WARNING
ᴯᖿ⤇#╤ⴋ#$
READ MANUAL!
ⱇ#⪣
REMARK CAUTION
WARNING
SAFETY FIRST - FOR SAFETY

CK22/CK22H
3
DS35-W00 May. 2007
CLUTCHCLUTCH CLUTCHCLUTCH
CLUTCH
TRANSMISSIONTRANSMISSION TRANSMISSIONTRANSMISSION
TRANSMISSION
ENGINEENGINE ENGINEENGINE
ENGINE
HSTHST HSTHST
HST
FRONT AXLEFRONT AXLE FRONT AXLEFRONT AXLE
FRONT AXLE
STEERINGSTEERING STEERINGSTEERING
STEERING BARKEBARKE
BARKEBARKE
BARKE
ELECTRICELECTRIC ELECTRICELECTRIC
ELECTRIC
INDEXINDEX INDEXINDEX
INDEX HYDRAULICHYDRAULIC
HYDRAULICHYDRAULIC
HYDRAULIC GENERALGENERAL
GENERALGENERAL
GENERAL
REAR AXLEREAR AXLE REAR AXLEREAR AXLE
REAR AXLE
2.1 SAFETY GEAR
When working on the tractor, always wear safety gloves,
safety shoes, ear plugs, safety goggles, safety helmet,
working clothes, etc. appropriate for your working
environment. Never wear loose fitting clothing or a tie
which can be caught to the rotating part. According to
the statistics, most accidents that occurred with rotat-
ing parts are due to this inappropriate manner of wear-
ing clothes.
2. SAFETY TIPS
2.2 WORK PLACE
2.2.1 VENTILATING SYSTEM
Service to the tractor should be performed in well-ven-
tilated area. If the engine is running in an enclosed
place, the exhaust gas pipe should be installed.
2.2.2 SAFE WORKING PLACE
The work should be done in a wide, level and safe
place to prevent slip and fall accident.
2.2.3 ILLUMINATION
The work place should be well illuminated. If working
in a dark place or under the tractor, use the work lamp.
The work lamp should be covered by the safety cover.
2.2.4 SAFETY EQUIPMENT
Be sure to keep a first aid kit and fire extinguisher handy
at all times.
2.2.5 CLEAN WORKING AREA
Keep the working area clean before and during work. If
any oil or fuel is spilled, it should be cleaned up
immediately.
T46W006A
T46W008A
T46W007A
• California Proposition 65 Warning
Inhaling exhaust gas can cause cancer or dam-
age the generative function leading to infertility.
WARNING
SAFETY FIRST - SAFETY TIPS

CK22/CK22H
4DS35-W00 May. 2007
CLUTCHCLUTCH CLUTCHCLUTCH
CLUTCH
TRANSMISSIONTRANSMISSION TRANSMISSIONTRANSMISSION
TRANSMISSION
ENGINEENGINE ENGINEENGINE
ENGINE
HSTHST HSTHST
HST
FRONT AXLEFRONT AXLE FRONT AXLEFRONT AXLE
FRONT AXLE
STEERINGSTEERING STEERINGSTEERING
STEERING BARKEBARKE
BARKEBARKE
BARKE
ELECTRICELECTRIC ELECTRICELECTRIC
ELECTRIC
INDEXINDEX INDEXINDEX
INDEX HYDRAULICHYDRAULIC
HYDRAULICHYDRAULIC
HYDRAULIC GENERALGENERAL
GENERALGENERAL
GENERAL
REAR AXLEREAR AXLE REAR AXLEREAR AXLE
REAR AXLE
T46W009A
T46W011A
2.3 SAFETY INSTRUCTIONS WHEN
PREPARING TRACTOR
T46W010A
2.4 FIRE HAZARDS
T46W012A
T46W013A
T46W014A
• Lower the implement on to the ground.
• Never work under a raised implement.
• Stop the engine and remove the key.
• Put “Do not operate” label on the tractor if necessary.
• Never smoke or allow flames in your work area when
servicing the fuel system.
• Keep flames or sparks away from the spray paint or
fuel containers and look for leaks.
• Always disconnect the battery cable before servicing.
• Be extra cautious of fire when welding.
• Always keep a fire extinguisher in workshop.
SAFETY FIRST - SAFETY TIPS