DAELIM S-FIVE - User manual

OM43-0103-01E
OWNER'S MANUAL
󳥎󳥎HEAD OFFICE (FACTORY)
#58, SUNG SAN-DONG, CHANG WON, KYUNGNAM, KOREA
TEL : [phone] FAX : [phone]

SPECIFICATION ································ 3
OPERATION INSTRUCTION ··················· 4
SAFETY PRECAUTIONS ······················ 4
PRIOR TO STARTING VEHICLE ················· 5
CORRECT ATTIRE···························· 5
OPERATION ································· 6
CARGO ····································· 6
MODIFICATION ······························ 7
ATTACHMENT ······························· 7
MUFFLER ··································· 7
PARTS LOCATION···························· 8
METER READING AND USAGE ···············10
METER ·····································10
WARNING AND INDICATOR LAMPS··············10
SWITCH OPERATION ·························11
MAIN SWITCH ·······························11
STARTER BUTTON ···························12
HEADLIGHT ·································12
WINKER SWITCH·····························13
HORN BUTTON ······························13
HAZARD SWITCH ····························13
EQUIPMENT USAGE ··························14
HANDLE BAR LOCK···························14
MAIN STAND LOCK ···························14
SEAT LOCK ·································15
TRUNK ·····································15
DOCUMENT STORAGE AREA ··················16
BAG HOLDER································16
BRAKE LOCK LEVER··························17
CORRECT DRIVING OPERATION ·············18
STARTING THE ENGINE ·······················18
IF ENGINE CANNOT BE STARTED···············20
AFTER STARTING ENGINE·····················20
PROPER DRIVING METHODS ··················22
STOPPING ··································23
SELF INSPECTIONS BEFORE OPERATION ···25
INSPECTION OF CONCERNED AREA ············26
BRAKE INSPECTION ··························26
TIRE INSPECTION ····························27
FUEL CHECK ································28
ENGINE OIL CHECK ··························29
LIGHTS AND WINKER INSPECTION··············29
BACK MIRROR INSPECTION ···················30
FUEL LEAK INSPECTION ······················30
1
CONTENTS
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2
LICENSE PLATE INSPECTION ··················30
REGULAR INSPECTION ······················31
REGULAR INSPECTION SCHEDULE ·············31
SIMPLE MAINTENANCE ·······················33
BRAKE LEVER ADJUSTMENT ··················33
REAR BRAKE SHOE INSPECTION ···············34
REPLENISHING BRAKE FLUID ··················34
BRAKE HOSE, PIPE LEAKAGE, DAMAGE, ASSEMBLY STATE
·35
BRAKE PAD INSPECTION ······················35
REPLENISHING ENGINE OIL ···················36
TRANSMISSION OIL INSPECTION ···············37
TIRE PRESSURE INSPECTION··················37
WHEEL REMOVAL ····························38
SIDE STAND INSFECTION ·····················39
SPARK PLUG ································40
BATTERY INSPECTION ························41
FUSE REPLACEMENT ·························42
BULB REPLACEMENT ·························43
AIR CLEANER ELEMENT INSPECTION ···········45
CABLE RUBBER PART INSPECTION ·············46
NOTABLES FOR CAR WASHING ················46
STORAGE GUIDE ····························46
FRAME AND ENGINE NUMBER ···············47
SAFE DRIVING ·································48
PREPARATION BEFORE DRIVING ············48
DRIVING METHOD ····························49
DRIVING POSITION ···························49
PRECAUTION WHEN DRIVING ··················51
STARTING ··································52
TURNING METHOD ···························54
PRINCIPLE OF TURN··························54
EFFECT OF SPEED ···························54
3 POSITIONS OF TURNING·····················55
TURNING METHOD ···························56
PRECAUTION WHEN TURNING ·················57
BRAKING METHOD ···························58
BASIC PRINCIPLE OF BRAKE(FRICTION FORCE) ··58
RESTRAINT OF BRAKE EFFECT (INERTIA) ·······58
BRAKING METHOD ···························59
COMPARISION OF BRAKING DISTANCE··········59
IMPACT WHEN COLLISION·····················59
WIRING DIAGRAM······························60
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3
LENGTH×WIDTH×HEIGHT(mm)
WHEEL BASE(mm)
GROUND CLEARANCE(mm)
SEAT HEIGHT(mm)
DRY WEIGHT(kgf)
PASSENGER
ENGINE TYPE
PISTON DISPLACEMENT(cc)
BORE AND STROKE(mm)
STARTING SYSTEM
TRANSMISSION TYPE
1,795×698×1,114
1,260
131
765
94
2
AIR COOLED
2 STROKE
49.5
39.0×41.4
START MOTOR / KICK
V - MATIC
IGNITION SYSTEM
BATTERY CAPACITY
FUEL CAPACITY(ℓ)
OIL CAPACITY(ℓ)
C.D.I
12V3AH(MF TYPE)
6.0
1.2
120 / 70 - 12 58L
130 / 70 - 12 62L
TELESCOPIC
UNIT SWING OIL DAMPER
HYDRAULIC DISK
DRUM BRAKE
B8HSA
7
ITEM DATA ITEM DATA
FR.
RR.
FR.
RR.
FR.
RR.
SPARK PLUG
FUSE(A)
TIRE SIZE
SUSPENSION
BRAKE
SPECIFICATION
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This manual describes matters pertaining to correct operation,
safe operation and simple maintenance of the vehicle you
purchased.
To ensure more comfortable and safer operation, make sure to
read this manual carefully prior to operation.
●The photographs and drawings shown in this manual may
differ from those of actual vehicles due to changes in vehicle
specifications and modifications made.
●This vehicle is designed for 2 riders including the operator.
CAUTION
●Do not use polluted gasoline.
Using polluted gasoline will cause rust inside the fuel
tank, and will close the supply of fuel to the carburetor,
leading to an improper engine starting or may cause
serious damage to an engine.
●Do not use polluted or low-grade oil.
Always use genuine oil to protect and extend vehicle
performance and its life span.
●If any failure occurs due to the use of polluted gasoline
or oil, such failure will be excluded from being eligible
for repairs under the warranty.
●Careful driving and the wearing of proper attire and safety
equipment are the most important factors in the safe
operation of the scooter. Please obey traffic regulations and
do not be hurried and careless.
●Many new vehicle owners operate their newly purchased
vehicles with great care and attention to safety factors.
However, after becoming accustomed to the operations are
often discarded, which can lead to accidents. Please don't let
this happen to you and always approach the operation of your
vehicle with the safety considerations needed.
When operating the vehicle, always keep in mind and obey
the notes of precaution printed on the“Safety Precaution
Label”attached to the vehicle.
4
OPERATION INSTRUCTION
SAFETY PRECAUTIONS
●Always wear helmet.
●Always put on gloves.
●Observe posted speed limits.
●Park vehicle away from people(especially children) as
the muffler can get very hot.
●For safety, do not illegally modify the vehicle.
●Regularly conduct specified maintenance inspections.
<Maintenance Inspection Points>
Brakes, Tires, Oil, Lights, Horn, Instruments
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●Read user's manual carefully.
●Conduct maintenance checks prior to operation.
●Always maintain vehicle in clean status and carry out
specified maintenance checks.
●Make sure to stop engine and stay away from fire when
fueling.
●Exhaust gas contains harmful substance such as carbon
monoxide. Start engine in well-ventilated places.
●Always make sure to wear helmet for safety. Wear gloves
and safety goggles.
●Do not wear uniforms which might hinder operation. It is
dangerous if the uniform is caught by brake lever.
Correct shirts or jackets
with tight-fitting sleeves
should be worn.
A helmet should always be
worn and the helmet chin
strap should be securely
fastened.
Shoes should fit properly, and shoes having
little or no heel should be worn.
5
PRIOR TO STARTING VEHICLE
CORRECT ATTIRE
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6
●When carrying cargo, you must keep in mind that operating
the vehicle, especially when turning, will be different.
●Make sure not to overload the vehicle with goods as this can
make the vehicle unstable during operation.
REAR CARRIER MAXIMUM LOAD : 3kg
TRUNK MAXIMUM LOAD : 10kg
●Operators should naturally fix bodies to keep smooth driving.
●Please check whether or not you are unnaturally strained and
strung up.
●Driving pose has a great influence on safe operation.
Please always maintain the center of your body in the middle
of seat.
Especially do not sit at the rear seat because it may lessen the
weight of front wheel and cause trembling steering wheel.
●Passengers should accurately fix bodies using both hands and
put both feet on floor panel.
●When wanting to turn, slightly lean to body toward the
direction of the turn. It is unsafe if the body is not moved in
union with the vehicle.
●Curvy roads and poor, unpaved roads constantly change in
surface quality. Driving on these roads can be unsafe if
certain safety precautions are not followed.
●In order to safely drive through these driving conditions,
anticipate coming road conditions, slow down to at least half
the normal speed, and relax your shoulders and wrists while
securely holding the handles.
OPERATION CARGO
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7
CAUTION
●Only load cargo in or on designated areas as placing or
fastening cargo to other areas can cause damage to the
vehicle.
●Do not place articles between the frame body cover and
engine as this can burn the goods.
●Do not place cloth-like materials in the area of the oil
tank cap. If the hole in oil tank cap is blocked, oil will
not flow freely into the engine which can cause
severely engine damage.
●Modification of vehicle structure or function deteriorates
manipulability or causes exhaust noise to become louder
shortening the vehicle life. These modifications are not only
prohibited by law but also are the acts harmful to other
people. Modifications are not covered by warranty.
●Except designated attachment by DAELIM MOTOR CO.,
LTD., don’t attach any extra lighting device, because it may
cause an early discharging of battery.
MODIFICATION
ATTACHMENT
●Pay particular attention to fellow passenger so that he/she
can prevent getting burnt by the hot muffler during travel.
MUFFLER
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8
PARTS LOCATION
FUEL TANK LID
(BENEATH THE SEAT)
BATTERY
TRUNK
TIRE
MUFFLER
SEAT
FUSE
BACK MIRROR
FRONT BRAKE LEVER
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9
REAR BRAKE LEVER
HEADLIGHT
FRONT CUSHION
BRAKE DISK
OIL TANK LID
(BENEATH THE SEAT)
SIDE STAND MAIN STAND
AIR CLEANER
ELEMENT
KICK START PEDAL
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<SPEEDOMETER>
Indicates driving speed. Maintain legal
speed limits to ensure safe operation.
<ODOMETER>
Indicates total distance in kilometers
travelled by the vehicle.
<FUEL GAUGE>
The fuel gauge indicates the gasoline
level inside the fuel tank.
Gasoline should be put in the fuel tank as
soon as possible if the needle is resting in
the red area. When the needle is in the red
area, roughly 1.1 liters of gasoline can be
put in the vehicle to fill tank.
<OIL WARNING INDICATOR>
When oil in the oil tank is low, the oil
warning indicator turns on.
When this happens, fill the oil tank with
pure oil.
<WINKER INDICATOR>
If the winker switch is operated,
the winker indicator flashes in union
with the flashing of the turn signals.
10
SPEEDOMETER
WINKER
INDICATOR WINKER
INDICATOR
OIL WARNING
INDICATOR
FUEL GAUGE
HEADLIGHT HIGH
BEAM INDICATOR
ODOMETER
METER READING AND USAGE METER WARNING AND INDICATOR LAMP
CAUTION
●If the oil warning indicator turns
on after the main switch is placed
to an “ON” position, quickly fill
the oil tank using pure oil
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1. ON.... Starts engine. Key can not be
pulled out.
2. OFF....Stops engine. Key can be
placed in or taken out of the
main switch.
3. LOCK....Locks handle bars. Key can be
placed in or taken out of the
main switch.
4. OPEN....When seat lock is released, key
returns to its original
position(OFF). Key can be
placed in or taken out of the
main switch.
11
SWITCH OPERATION
MAIN SWITCH
ON
KEY
OFF
LOCK
KEY
MAIN SWITCH
CAUTION
●Do not manipulate main switch key
during operation. If the main switch
key is placed on“Off”or“Lock”
position, all electrical system will
not function. Never operate the
main switch key during travel as it
might cause unexpected accidents.
If it is necessary to remove the
main switch key, stop the vehicle
first prior to removing.
●When you park the vehicle and
leave it, please lock handle bars
and take out the key.
●It can be locked up in the main
stand using supplementary device
(Buglarproof)
●If the key is left in“ON”position
without starting engine, battery is
discharged.
●Rotate key smoothly without
pressing to turn to OPEN.
●Do not use a number of keys
together with a metal key holder.
The keys and the key holder may
cause scratches or other damage
to the cover while operating the
vehicle.
(Recommend cloth or leather key
holders)
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12
The engine is started pressing this button
when pressed in a state where the main
switch key is placed to an ON position and
the brake lever is pulled.
<TURNING ON HEADLIGHT>
Put main switch key in “ON” position and
turn on headlight switch.
<HEADLIGHT HIGH/LOW BEAM SWITCH>
High beam or low beam can be operated
by the use of high/low beam switch.
HIGH BEAM
...... used when needing extra
light.
LOW BEAM
...... used when other vehicles are
present, in the city, etc.
STARTER BUTTON HEADLIGHT
CAUTION
●The engine will not start if the
brake lever is not pulled.
●Do not hold the brake lever and
pull the throttle grip when the
engine was started. It may damage
the engine.
(HI)
D
(LO)
D
CAUTION
●Use the high beam only in the
suburban road or when the usage of
the high beam not hinder the safe
driving of the car ahead.
STARTER BUTTON
HEADLIGHT SWITCH
HEADLIGHT HIGH/LOW
BEAM SWITCH
SWITCH POSITION FUNCTION
Headlight, taillight,
position lamp and
meter lights on.
Position lamp, taillight,
and meter lights on.
Light turned off.
(OFF)
(P)
(H)
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If this switch is turned on when the main
switch is in an ON position, the winker will
operate.
󳫻(R)....used when making a right turn.
󳫺(L)....used when making a left turn.
The horn is sounded if the horn button is
pressed when the main switch is in an ON
position.
When the hazard switch button is pressed
with the main switch in “ON” position, the
winker lamp will start blinking.
13
WINKER SWITCH HAZARD SWITCH
CAUTION
●The winker switch does not auto-
matically turn back to its original
position after completing the turn.
Please set the switch back to its
center position after turning.
WINKER SWITCH
HORN BUTTON
HORN BUTTON
HAZARD SWITCH
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When parking, make sure to lock handle
bars to prevent theft of the vehicle.
<LOCKING>
Turn the handle bars all the way to the left,
and while pushing on the main switch key,
turn the main switch to the LOCK postion.
<UNLOCKING>
Unlocking is accomplished by simply
turning the main switch to the OFF
position.
It can be locked up in the main stand using
the supplementary device(key, wire) for
buglarproofing.
14
HANDLE BAR LOCK MAIN STAND LOCK
EQUIPMENT USAGE
CAUTION
●Check to see that the handle bars
have been securely locked by
lightly moving the handle bars to
the left and right.
●Make sure to park the vehicle in a
location where traffic and always
are not blocked.
HANDLE
BAR LOCK
MAIN STAND LOCK
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<LOCKING>
●The seat automatically locks when the
seat is pushed in its downward position,
●Lightly pull upward on the seat to make
sure the seat has been properly locked.
<UNLOCKING>
●Turn the main switch key from OFF to
OPEN to open the seat.
●There is a trunk under the seat.
●The seat is opened to gain access to the
trunk by using the main switch key on
the seat lock.
TRUNK MAXIMUM LOAD:10kg
15
SEAT LOCK
CAUTION
●As the seat automatically locks, take
special care not to accidently leave
the key in the trunk.
●Driving with unlocked seat lock may
cause danger.
●When the seat lock is out of order, do
not operate it further and inspect it in
the closest authorized repair center.
SEAT LOCK
TRUNK
TRUNK
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There is a document storage area on the
bottom of the seat. Store the owner’s
manual and the maintenance notebook in
this area.
●For ease in carrying bags and similar
items, they should be hung from the bag
holder which is fitted for this purpose.
●Do not attempt to carry very heavy or
bulky loads since this would affect the
stability and steering characteristics of
the scooter.
16
DOCUMENT STORAGE AREA BAG HOLDER
CAUTION
●Make sure that the seat is securely
locked after closing the seat.
●An unlocked seat can hinder the
operation of the vehicle.
●The temperature inside the trunk
rises due to heat from the engine.
Do not place foodstuffs and other
articles that can be damaged easily
by heat. Also do not place flamm-
able materials in the trunk.
●Do not place valuable or fragile
goods in trunk.
●As water can enter the trunk when
washing, make sure to remove
articles that can be damaged by
water.
DOCUMENT STORAGE AREA
BAG HOLDER
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<SETTING>
①Squeeze tightly on the rear brake lever.
②Move the brake lock lever in the
direction of the arrow in the drawing
and place it in the groove of the brake
lever.
③Release your hand from the rear brake
lever and the rear wheel will be locked.
<RELEASING>
①Squeeze tightly on the rear brake lever
and the lock lever will be automatically
released.
②Release your hand from the rear brake
lever and the rear wheel will be
unlocked.
17
BRAKE LOCK LEVER
CAUTION
●If the rear brake is not adjusted
properly, it will not be able to lock.
Please refer to page 33 for instruc-
tions on rear brake adjustment.
BRAKE LOCK LEVER
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●Make sure to check the oil, gasoline, etc.,
before starting the engine.
●Please ensure that the main stand is in a
down position when starting the engine.
●Drive with care for both safety reasons
and longer vehicle life.
●For 1 month (or 1,000km) after pur-
chasing the vehicle, drive moderatly
avoiding fast starts and fast acceleration.
Always follow the proper starting procedure
described below.
●This motor cycle is equipped with a side
stand ignition cut-off system.
●The engine cannot be started if the side
stand is down.
󳠿Lock the rear wheel.(see p. 17)
󳡀Turn the main switch to an ON position.
󳡁Start engine with cell or kick.
18
STARTING THE ENGINE
CAUTION
●Make sure that the rear wheel is
locked when starting the engine to
prevent an unexpected quick start
of the vehicle.
●Locking is not possible if the rear
wheel brake is not adjusted correctly.
WARNING
●Never run the engine in an enclosed
area. The exhaust contains poisonous
carbon monoxide gas that can cause
loss of consciousness and lead to
death. CAUTION
●If the oil warning indicator turns on
after the main switch is placed to an
“ON” position, quickly fill the oil
tank using pure oil.
CORRECT DRIVING OPERATION
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<USING THE ELECTRIC START(CELL)>
●Press the starter button without rotating
the starter grip (opening the throttle).
●If the engine is hot and does not start
after pressing the starter button for 3~4
seconds, rotate the throttle grip to
1/8~1/4 of a rotation and try again. This
will allow easy starting
●It is possible that starting will be more
difficult if the vehicle has not been used
for a long period of time or if the fuel
hole is plugged up(starting problems
even when there is sufficient fuel in the
fuel tank may be an indication of a
plugged fuel hole).
When this happens, do not rotate the
throttle grip and try the starter button a
few times.
●To prevent the battery from losing its
charge, do not keep the starter button
pressed for more than 5 seconds at a
time. If the engine does not start after
pressing the starter button for 5 seconds,
wait 10 seconds and try again.
<WITHOUT ELECTRIC START(KICK)>
●Erect main stand and then step kick
starter pedal strongly.
19
CAUTION
●Immediately release the starter
button as soon as the vehicle has
started.
●Do not press the starter button when
the engine is running.
This can damage the engine.
CAUTION
●Make sure to place kick starter in
its original position after the engine
has been started.
●Be sure to erect main stand and side
stand when starting.
●Do not use the starter button and the
kick-starter pedal simultaneously.
1/4
1/8
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