DAELIM S1 125 - SERVICE User manual

HEAD OFFICE(FACTORY)
#58, SUNG SAN-DONG, CHANG WON, KYUNGNAM, KOREA
TEL: [phone] / FAX: [phone]

SERVICE MANUAL
200 . 04 PRINTED
200 . 04 PUBLICATION NNOOCCOOPPYY

How to use this manual
This manual explains how to maintain procedure for the
S2-125 manufactured by DAEL M MOTOR CO., LTD.
To ensure safety and optimal operating conditions of the
vehicle, carry out regular inspections according to the
maintenance schedule(Section 2).
Sections 1 through 2 provide information on overall
vehicle; section 3, assembly and disassembly procedures
for external components, and section 4 describes
maintenance procedure for the engine, frame and
electrical systems.
To facilitate use of this manual, each page starts with
disassembly and system diagrams, each page starts with
disassembly and system diagrams, service information,
and troubleshooting guide.
Contents of this manual and specifications are subject
to change without prior notice for improvement of
vehicle quality.
No part of this publication may be reproduced without
written permission of DAEL M Motor Co.,Ltd.,
Service Information
1
2
3
4
6
7
8
9
10
11
14
15
16
17
18
Inspections Adjustments
External Parts
Lubrication System
5
EMS(Engine Management System)
Fuel System
Engine Removal Installation
LH, Crank Case Cover
Continuously Variable
Transmission
A.C Generator Starter Clutch
Cylinder Head Valves
Cylinder Head Piston
12
Transmission Crank Shaft
Crank Case
Rear Wheel Rear Brake
Suspension Rear Swing Arm
Charging System
Ignition System
Starter System
Lights Switches Horn
19
Wiring diagram
Contents
Engine
FrameElectrical General
13
Front Wheel Front Fork
Steering Brake

SERVICE INFORMATION
1
1-1

1-2
SERVICE INFORMATION

SERVICE INFORMATION
1-3

1-4
SERVICE INFORMATION

1-5
SERVICE INFORMATION

1-6
SERVICE INFORMATION

1-7
SERVICE INFORMATION

1-8
SERVICE INFORMATION

1-9
SERVICE INFORMATION
ENGINE SERIAL NUMBER LOCATION
FRAME SERIAL NUMBER LOCATION
ENGINE SERIAL NUMBER LOCATION
FRAME SERIAL NUMBER LOCATION

1-10
SERVICE INFORMATION
9.6
2.2
stroke SOHC
ATD C
1,965mm
743mm
1,120mm
1,350mm
770mm
126mm
127kg
277kg
60
1.75
2.25
25
80
90/70
13.8 380

1-11
SERVICE INFORMATION
, 30A
LED
LED
LED

1-12
SERVICE INFORMATION

1-13
SERVICE INFORMATION

1-14
SERVICE INFORMATION
O2 SENSOR COUPLER
JUNCTION VALVE
RR. BRAKE HOSE PIPE
SEAT LOCK CABLE
HORN COMP.
SPEEDOMETER CABLE
FR. BRAKE HOSE
SPEEDOMETER CABLE
RH. RADIATOR HOSE
FUEL HOSE(TO. INJECTOR)
FUEL PUMP(TO. INJECTOR)
RADIATOR ASS'Y.
MAIN WIRE HARNESS
FUEL BREATHER TUBE
FUEL SUPPLY TUBE
EARTH CABLE
BATTERY + CABLE
CHARGE SOCKET COUPLER
ACG. & CPS CORD
HIGH TENSION CORD
IGNITION COIL EARTH CORD
START MOTOR CABLE
RR.BRAKE HOSE
FRAME EARTH
THROTTLE CABLE
NOISE SUPPRESSOR CAP
TRUNK LAMP COUPLER
HARNESS POSITION CLAMP
TAIL & STOP, RR. WINKER R/L
REGULATE RECTIFIER
COUPLER
Z
X
FRM.EARTH CORD
ECU UNIT
THROTTLE CABLE
SEAT LOCK CABLE
THROTTLE CABLE
DRAIN TUBE(AIR CLEANER)
BREATHER TUBE
FUEL SUPPLY TUBE
FUEL BREATHER TUBE
HAZARD RELAY
RR. BRAKE HOSE PIPE
FR.BRAKE HOSE C
LH. RADIATOR HOSE
BATTERY + CABLE
EARTH CABLE
FUEL PUMP(TO. INJECTOR)
FUEL HOSE(TO. INJECTOR)
RR.BRAKE HOSE A
(COUPLER)
HEAD LIGHT
THROTTLE CABLE
SEAT LOCK CABLE
HORN COMP.
SIDE STAND SW.ø¨∞·∫Œ COUPLER
BRAKE HOSE CLAMP
FR.BRAKE HOSE C
FR. BRAKE HOSE
RADIATOR ASS'Y.
SIDE STAND SW.
SEAT LOCK CABLE
Y

1-15
SERVICE INFORMATION
FUSE
12V 10AH BATTERY(MF)
FRM.EARTH CORD
ECU UNIT
FUEL PUMP RELAY
O2 SENSOR COUPLER
IGNITION COIL
IGNITION COIL CORD
IGNITION COIL EARTH CORD
START-MAG. SW. COUPLER
START MOTOR CABLE
HIGH TENSION CORD
ACG. & CPS CORD
RR.BRAKE HOSE
RH/LH RADIATOR HOSE
FUEL BREATHER TUBE
FUEL SUPPLY TUBE
MAIN WIRE HARNESS
RR. BRAKE HOSE PIPE
FUEL PUMP(TO. INJECTOR)
FUEL HOSE(TO. INJECTOR)
TRUNK LAMP COUPLER
CAN(≈ÎΩ≈øÎ) CORD
¡∂∏≥πÊ«‚¿∏∑Œ WIRING¿ª Ω«Ω√«“ ∞Õ.
COUPLER
TAIL & STOP, RR. WINKER R/L
REGULATE RECTIFIER
REGULATE RECTIFIER
SEAT LOCK CABLE
THROTTLE CABLE
SIDE STAND SWICH COUPLER
HAZARD RELAY
THROTTLE CABLE
HORN COMP.
SEAT LOCK CABLE
FR. BRAKE HOSE
RR.BRAKE HOSE A
COMB. & LOCK SW.
CHARGE SOCKET
SPEEDOMETER CABLE
STARTER S/W UNIT
A.P. WINKER RELAY
FR. STOP SW.
HEAD LIGHT
(∞·º±øÎ COUPLER)
HORN~m_? ^J`)|P~*_5 ~B_&^!`'|( ^3`!|(^!`%|3.
FRAME EARTH
SPEEDO METER EARTH
FR.BRAKE HOSE C
LIGHTING S/W UNIT
SPEEDO METER ASS'Y
HORN S/W UNIT
DIMMER S/W UNIT
WINKER S/W UNIT
HAZARD S/W UNIT
RR. STOP SW.

1-16
SERVICE INFORMATION
FR. BRAKE HOSE
HEAD LIGHT
(∞·º±øÎ COUPLER)
FUEL SUPPLY TUBE
FUEL BREATHER TUBE
RR.BRAKE HOSE A
THROTTLE CABLE
SEAT LOCK CABLE
RR. BRAKE HOSE PIPE
JUNCTION VALVE
FR.BRAKE HOSE C MAIN WIRE HARNESS
THROTTLE CABLE
COMB. & LOCK SW.
COMB.METER SOCKET
HARNESS ~x_1~/_5 ^!`'|(^-`%|5^R`-|P CLAMP
VIEW Y
FR. BRAKE HOSE RR.BRAKE HOSE A
SPEEDOMETER CABLE
A.P. WINKER RELAY
SPEEDO METER ASS'Y
THROTTLE CABLE
SEAT LOCK CABLE
HORN COMP.
COMB. & LOCK SW.
VIEW X