Daikin RN60HV1A User manual

REMOVAL
PROCEDURE
SERVICE MANUAL
Outdoor Unit
Non-Inverter
Pair Type
6.0 kW Class
Si011087

Service Manual
Removal Procedure
Outdoor Unit
zCooling Only
RN60HV1A
RN60JV1

Si011087
Removal Procedure 1
Table of Contents
1. Removal of Outer Panels ........................................................................2
2. Removal of Outdoor Fan / Fan Motor .....................................................5
3. Removal of Electrical Component ASSY ................................................7
4. Removal of Sound Blankets..................................................................11
5. Removal of Capillary Tube....................................................................12
6. Removal of Compressor ASSY (Pattern 1)...........................................13
7. Removal of Compressor ASSY (Pattern 2)...........................................15
Note: The illustrations may be slightly different depending on the model.

Removal of Outer Panels Si011087
2Removal Procedure
1. Removal of Outer Panels
Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step Procedure Points
1. Remove the top panel. Piping may be slightly
different from the
illustrations.
1 Remove the 8 screws
of the top panel.
2 Pull the suction grille to
unfasten the hook.
Take care not to cut your
finger by the fins of the
outdoor heat exchanger.
3 Lift up and remove the
top panel.
Top panel
(R5423)(R5423)
(R5424)
Suction
grille
(R5425)
(R5426)

Si011087 Removal of Outer Panels
Removal Procedure 3
4 Unfasten the hooks with
a flat screwdriver and
remove the suction
grille.
2. Remove the front panel
(2).
1 Remove the screw and
remove the front panel
(2).
When reassembling, fit the 5
hooks.
3. Remove the piping cover
(front).
1 Remove the screw and
remove the piping cover
(front).
Step Procedure Points
Hook
(R5427)
Front
panel
(2)
(R12807)
(R12808)
Piping cover
(front)
Hook Hook
(R13234)

Removal of Outer Panels Si011087
4Removal Procedure
4. Remove the front panel
(1).
1 Remove the 6 screws
and remove the front
panel (1).
Step Procedure Points
Front panel (1)
(R12810)
(R5432)
(R8322)

Si011087 Removal of Outdoor Fan / Fan Motor
Removal Procedure 5
2. Removal of Outdoor Fan / Fan Motor
Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step Procedure Points
1 Disconnect the relay
connector for the fan
motor.
Preparation
Remove the front panel
according to the "Removal of
Outer Panels".
2 Unfasten the hook with
a flat screwdriver.
Put the fan motor lead wire
through the back of the fan
motor when reassembling so
as not to be entangled with
the outdoor fan.
3 Release the fan motor
lead wire from the
partition plate.
(R15492)
Hook
(R5436)
(R3249)
Lead wire Outdoor fan
(R12812)
Partition plate

Removal of Outdoor Fan / Fan Motor Si011087
6Removal Procedure
4 Remove the nut and
remove the outdoor fan.
Nut size : M8
When reassembling, fit the
D-cuts of the lock washer
and the shaft of fan motor.
5 Remove the 4 screws
and remove the fan
motor.
Be sure to remove the lower
screws first. If the upper
screws are removed first, the
fan motor may tilt or fall
because the center of its
gravity is toward the front.
It may cause injuries.
M5 × 16
Step Procedure Points
Lock washer
Nut
(R15404)
13 mm
(R12301)
(R12834)
D-cut
D-cut
Lock washer
(R12835)
(R5439)

Si011087 Removal of Electrical Component ASSY
Removal Procedure 7
3. Removal of Electrical Component ASSY
Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step Procedure Points
1. Remove the side panel. Preparation
Remove the top panel, front
panel (1) (2), and piping
cover (front) according to the
"Removal of Outer Panels".
1 Remove the 9 screws
and remove the right
side panel.
Right side
panel
(R15402)
(R15488)
Hook
(R5442)

Removal of Electrical Component ASSY Si011087
8Removal Procedure
2. Remove the electrical
component ASSY.
1 Disconnect the 2
terminals from the fan
motor capacitor
(C12R).
2 Detach the outdoor
temperature sensor.
Remove the sensor fixing
plate.
3 Disconnect the
terminals of the outdoor
temperature thermostat
(S1T).
Step Procedure Points
(R16172)
White
Red
Fan motor capacitor (C12R)
(R12813)
Outdoor
temperature
sensor
(R12814)
(R15481)
Outdoor
temperature
thermostat
(S1T)
to X11A: orange
to X11A: black
S1T (R15472)
L
H
C
to K1M(4): white

Si011087 Removal of Electrical Component ASSY
Removal Procedure 9
4 Remove the screw and
remove the outdoor
temperature
thermostat.
5 Disconnect the
terminals from the
capacitor (C11R).
Compressor capacitor
(C11R)
6 Cut the 3 clamps. Compressor lead wire
Pattern 1
S : yellow
C : blue
R : red
Pattern 2
S : yellow
C : blue
R : red
7 Disconnect the blue
terminal: K1M (2).
Step Procedure Points
(R15486)
Compressor capacitor (R15482)
to magnetic contactor
K1M(6): red (R17612)
A2 B2
A1 B1
to compressor
(R terminal) : red
to compressor
(S terminal) : yellow
(R15483)
(R12819)
S
RC
CR
S
(R13618)
(R15484)
Blue

Removal of Electrical Component ASSY Si011087
10 Removal Procedure
8 Detach the clamp for
the compressor lead
wire (rear side).
9 Lift the electrical
components ASSY to
unfasten the 2 hooks
and remove it.
Step Procedure Points
(R6749)
(R15485)
Electrical components
ASSY

Si011087 Removal of Sound Blankets
Removal Procedure 11
4. Removal of Sound Blankets
Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step Procedure Points
1 Remove the sound
blanket (top).
Preparation
Remove the electrical
components ASSY
according to the "Removal of
Electrical Components
ASSY".
Since the piping ports on the
sound blanket are torn
easily, remove the blanket
carefully.
2 Remove the sound
blanket (body).
Some models have outer
and inner sound blankets.
Sound blanket
(top)
(R16241)
Sound blanket (body)
(R16242)
(R17613)
Sound
blanket
(outer)
Sound
blanket
(inner)

Removal of Capillary Tube Si011087
12 Removal Procedure
5. Removal of Capillary Tube
Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step Procedure Points
Before working, make
sure that the refrigerant
gas is empty in the circuit.
Be sure to apply nitrogen
replacement when
heating up the brazed
part.
Warning
Be careful not to get yourself
burnt with the pipes and other
parts that are heated by the
gas brazing machine.
Warning
If the refrigerant gas leaks
during work, ventilate the
room. (If the refrigerant gas is
exposed to flames, toxic gas
may be generated.)
Caution
From the viewpoint of global
environment protection, do
not discharge the refrigerant
gas in the atmosphere. Make
sure to collect all the
refrigerant gas.
Cautions for restoration
1. Restore the piping by non-
oxidation brazing.
2. Avoid excessive heating.
(Keep below 120°C)
In case of difficulty with gas
brazing machine
1. Disconnect the brazed part
where is easy to disconnect
and restore.
2. Cut pipes on the main unit
with a tube cutter in order to
make it easy to disconnect.
1 Heat up the 2 brazed
parts and remove the
capillary tube.
Note:
Do not use a metal saw
for cutting pipes by all
means because the
sawdust comes into the
circuit.
When withdrawing the
pipes, be careful not to
pinch them firmly with
pliers. The pipes may get
deformed.
Provide a protective sheet
or a steel plate so that the
brazing flame cannot
influence peripheries.
Be careful so as not to
burn the compressor
terminals, the name plate,
the heat exchanger fin.
Brazed part
(R16175)
(R16176)
Brazed part
Capillary tube

Si011087 Removal of Compressor ASSY (Pattern 1)
Removal Procedure 13
6. Removal of Compressor ASSY (Pattern 1)
Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step Procedure Points
1 Remove the terminal
cover.
2 Disconnect the
compressor lead wires.
Be careful so as not to burn
the compressor terminals or
the name plate.
S : yellow
C : blue
R : red
3 Remove the gasket.
Terminal cover
(R5455)
Terminal
cover
fixture
(R5456)
Yellow (S)
Blue (C)
Red (R)
(R5457)
(R12819)
S
RC
Gasket
(R5458)

Removal of Compressor ASSY (Pattern 1) Si011087
14 Removal Procedure
4 Remove the 4 nuts of
the compressor. Warning
Be careful not to get yourself
burnt with the pipes and other
parts that are heated by the
gas brazing machine.
Warning
If the refrigerant gas leaks
during work, ventilate the
room. (If the refrigerant gas is
exposed to flames, toxic gas
may be generated.)
Warning
Since it may happen that the
refrigerant oil in the
compressor catches fire,
prepare wet cloth so as to
extinguish fire immediately.
Caution
From the viewpoint of global
environment protection, do
not discharge the refrigerant
gas in the atmosphere. Make
sure to collect all the
refrigerant gas.
Cautions for restoration
1. Restore the piping by non-
oxidation brazing.
2. Avoid excessive heating.
(Keep below 120°C)
In case of difficulty with gas
brazing machine
1. Disconnect the brazed part
where is easy to disconnect
and restore.
2. Cut pipes on the main unit
with a tube cutter in order to
make it easy to disconnect.
Before working, make
sure that the refrigerant
gas is empty in the circuit.
Be sure to apply nitrogen
replacement when
heating up the brazed
part.
5 Heat up the brazed part
of the discharge side
and disconnect.
6 Heat up the brazed part
of the suction side and
disconnect.
7 Lift the compressor
ASSY up and remove it.
Note:
Do not use a metal saw
for cutting pipes by all
means because the
sawdust comes into the
circuit.
When withdrawing the
pipes, be careful not to
pinch them firmly with
pliers. The pipes may get
deformed.
Provide a protective sheet
or a steel plate so that the
brazing flame cannot
influence peripheries.
Be careful so as not to
burn the compressor
terminals, the name plate,
the heat exchanger fin.
Step Procedure Points
(R12888)
Discharge
pipe
(R5460)
Suction
pipe
Compressor
ASSY
(R15473)

Si011087 Removal of Compressor ASSY (Pattern 2)
Removal Procedure 15
7. Removal of Compressor ASSY (Pattern 2)
Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step Procedure Points
1 Remove the nut and
remove the terminal
cover.
2 Disconnect the
compressor lead wires.
S : yellow
C : blue
R : red
Terminal cover
(R5414)
Nut
Rubber washer
Terminal cover
(R15505)
Red(R)
Blue(C) Yellow(S)
(R5416)
CR
S
(R13618)

Removal of Compressor ASSY (Pattern 2) Si011087
16 Removal Procedure
3 Remove the gasket.
Warning
Be careful not to get yourself
burnt with the pipes and other
parts that are heated by the
gas brazing machine.
Warning
If the refrigerant gas leaks
during work, ventilate the
room. (If the refrigerant gas is
exposed to flames, toxic gas
may be generated.)
Warning
Since it may happen that the
refrigerant oil in the
compressor catches fire,
prepare wet cloth so as to
extinguish fire immediately.
Caution
From the viewpoint of global
environment protection, do
not discharge the refrigerant
gas in the atmosphere. Make
sure to collect all the
refrigerant gas.
Cautions for restoration
1. Restore the piping by non-
oxidation brazing.
2. Avoid excessive heating.
(Keep below 120°C)
In case of difficulty with gas
brazing machine
1. Disconnect the brazed part
where is easy to disconnect
and restore.
2. Cut pipes on the main unit
with a tube cutter in order to
make it easy to disconnect.
4 Remove the 4 nuts of
the compressor.
Before working, make
sure that the refrigerant
gas is empty in the circuit.
Be sure to apply nitrogen
replacement when
heating up the brazed
part.
5 Heat up the brazed part
of the discharge side
and disconnect.
6 Heat up the brazed part
of the suction side and
disconnect.
Step Procedure Points
Gasket (R5417)
(R12888)
Discharge
pipe
(R5460)

Si011087 Removal of Compressor ASSY (Pattern 2)
Removal Procedure 17
Note:
Do not use a metal saw for
cutting pipes by all means
because the sawdust comes
into the circuit.
When withdrawing the pipes,
be careful not to pinch them
firmly with pliers. The pipes
may get deformed.
Provide a protective sheet or
a steel plate so that the
brazing flame cannot
influence peripheries.
Be careful so as not to burn
the compressor terminals,
the name plate, the heat
exchanger fins.
Step Procedure Points
Suction
pipe
Compressor ASSY (R17614)

Revision History
Month / Year Version Revised contents
01 / 2013 Si011087 First edition