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Dake SB-25V User manual

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4/1/14
SB-25V Drill Press
OWNERS MANUAL
FOR YOUR OWN SAFETYAND
OPTIMUM OPERATION READ
INSTRUCTION MANUAL BEFORE
OPERATING DRILL PRESS
RETAIN THIS MANUAL FOR
FURTHER REFERENCE.
Model: SB-25V
724 Robbins Road, Grand Haven, MI 49417 Phone: 616-842-7110 800-937-3253
Fax: 616-842-0859 800-846-3253
Web: www.dakecorp.com E-mail: customerservice@dakecorp.com
Distributed by:
Trick-Tools
75 Truman Road
Pella, IA 50219
Phone:1-877-VAN-SANT
E-mail: sales@trick-tools.com
Here at Trick Tools we believe that our customers deserve the best
value in their tool and equipment purchases. We are constantly at
work searching out a variety of high quality, high performance tools
to oer at the best prices possible. Our commitment to you is that
we will not oer “cheap junk” anywhere on our website. You, the
customer, help us to evaluate our products constantly and as soon as
an ongoing quality issue is uncovered we will correct it or disconnue
that product immediately. We hope to earn your connued trust.
1
TABLE OF CONTENTS
Model specifications, Uncrating and installation page 2
Safety page 3 - 4
Operation and set-up instructions page 5 , 6-11
Basic tapping instructions and tips page 6
Operatation of drill press page 7
Table operation page 8
Spindle depth adjustment page 8
Speed adjustment and belt tensioning page 9 – 10
Proper drill speeds for materials and bit diameter page 11
Tooling removal page 12
Variable speed operation page 9-10
Machine maintenance page 13
Exploded diagram and parts list page 14-16
Troubleshooting matrix page 17
Electrical warning page 18
Electrical diagram page 19
2
MODEL AND SPECIFICATIONS
Machine Specifications: Model SB-25
Drill Type Floor
Max. Drill Capacity 1”
Spindle Taper MT3
Spindle Travel 5”
Max. Work Diameter 18”
Speeds (Step Pulley) 9
Spindle Speed Range 270-2000
Column Diameter 3-5/8”
Table 14 x 14”
Base 23-1/2 x 15”
Spindle to Table 28-1/4”
Spindle toBase 49-1/8”
Motor 2 HP
Voltage 110V
Overall Height 71”
Weight 422 lbs.
Uncrating and installation
1. Location of the drill press should be in a well-lit area with correct power supply.
2. Carefully uncrate machine from crate. Inspect all packing as not to throw out
any parts or manuals.
3. When transporting the machine please use caution. If using a sling have
someone steady the machine while transporting it.
4. Install your drill press on a sturdy level floor surface. The machine must be
anchored to the floor. Machine is top heavy.
5. Connect appropriate power to the machine (see electrical diagram last page of
manual). Make sure circuit breakers are suitable for the machine. Consult local
codes for proper installation of machine. Always route power cables in a safe
manner away from traffic areas, damp areas, heat and moving parts.
6. After installing the drill press, use a degreasing product to clean off the anti-rust
oil which was applied at the factory. Then wipe machined surfaces with a light
coating of lubricant oil. (Way oil)
7. Check for damaged parts. Before further use of the machine, a guard or other part that
is damaged should be replaced or repaired. Carefully check to determine that it will operate
properly and perform its intended function. Check for alignment of moving parts, binding of
3
moving parts. Breakage of parts or mountings and any other conditions that affect its
operation.
SAFETY
1. Keep guards in place and in working order.
2. Remove adjusting key and wrenches. Be in the habit of checking to see that keys and
adjusting wrenches are removed from tool before turning it on.
3. Keep work area clean. Cluttered areas and benches invite accidents.
4. Do not use in dangerous environments. Do not use power tools in damp or wet
locations or expose them to rain. Keep work area well light.
5. Do not force tool. It will do the job better and safer at the rate for which it was
designed.
6. Use the right tool. Do not force the tool, or use the machine to do a job for which it was
not designed.
7. Wear proper apparel. No loose clothing, gloves, necktie, rings or other jewelry to get
caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering
to contain long hair.
8. Always use safety glasses.Also use face or dust mask if cutting operation is dusty.
9. Secure work. Use clamps or a vise to hold work. Do not hold part with hands.
10. Do not overreach. Keep proper footing and balance at all times.
11. Maintain tools with care. Keep tools sharp and clean for best and safest performance.
12. Disconnect drill press from power before servicing, when changing accessories such
as bits, cutter …etc.
13. Never stand on machine, or serious injury could occur.
14. Never leave machine running unattended.
15. Be sure drill bit or cutter tool is securely locked in the chuck. Do not hold part to be
machined in hand.
16. Never place your fingers in a position where they could contact the drill or other cutting
tool if the work piece should unexpectedly shift.
17. Never perform any operation by moving the head or table with respect to one another.
Do not switch machine on or start any operation before checking that the head and table
lock handles are clamped tight to column, and head and table support collars are correctly
positioned.
WARNING!!!
Extension cords and surge protectors are not recommended for this product.
Ground fault circuit interrupters (GFCI) should not be used. DO NOT TAMPER
WITH WIRING OR SETTINGS INSIDE THE FREQUENCY DRIVE.
4
Do not open any cover or remove any guard without proper lockout of equipment.
Only a qualified electrician with proper PPE should perform electrical work on this
equipment.
Some components in this equipment may store electricity.
BEFORE USE, ALL SAFETY POINTS MUST BE READ AND UNDERSTOOD!
Operation of the drill press incorrectly, or in a dangerous
fashion can result in serious injury or death.
Operation of the drill press incorrectly, or in a
dangerous fashion can result in damage to machine or its
components and to the cutting tool.
Intend use:
The DRILL PRESS is designed to for drilling, boring
and tapping operations. Caution is required when
operating the drill press because it can be dangerous due to the high spindle
rotation speed. Operation hazards such as entanglement, shearing, ejection
parts ….etc. Guards such as pulley cover and chuck guard must in place and
working condition to prevent any hazard.
Please think about the safety warnings in the instruction manual before
operating the machine Safety stickers
300168
82199
84605
84395
5
Familiarize yourself with the controls before operating.
Emergency stop button
When this is pressed the power to the motor and controls is disconnected. The
frequency drive stores energy this will remain lit for about 20 seconds.
Spindle direction
Turn the spindle direction switch to the desired direction forward, reverse or stop. If
the emergency stop button is pushed or if the power is lost you will have to move
this to stop (TO RESET) then to desired spindle direction.
Stop
This is used when you would like the spindle to stop.
Forward
This is used for standard drilling and tapping operations
Reverse
This is used for left hand tapping and to retract a tap during tapping operations.
Spindle speed
The black dial in the upper right hand corner controls the spindle speed. This will
change the speed in forward and reverse directions.
Warning!!!
Avoid stopping the motor under load or stalling the motor. This could damage
the electrical components.
Spindle speed dial
Spindle direction dial
Emergency stop button
6
Tapping operations using the reverse feature
1. Drill the initial hole on the drill press for accuracy of diameter. If the diameter
is 1/2 inch or larger, drill a pilot hole about half that diameter first.
2. Make sure the hole has a large enough chamfer. If the chamfer is too small
the tap will work a little hard when starting the tapping operation.
3. Select the tap type. Choose from a taper tap (recommended), plug tap or
bottoming tap. The taper tap has several chamfer threads forming a tapered
cone on the inserting end. The plug tap has fewer chamfer threads and a
bottoming tap only has a couple chamfer threads.
4. Match the tap size. Use the specified tap size to thread the hole diameter.
Taps that are sold with drill bits are size matched for you. The taps
themselves may show the hole size they’re intended for, but it’s likely to be
given in metric notation. Use a conversion chart to match this with the inch
fractions measuring drill bits.
5. Cut the threads. Lubricate the tap with tapping fluid. Start the drill press and
lower the tap gently into the hole to be threaded. It only takes a few seconds
to tap a hole. When the tap gets to the desired depth reverse the direction of
the spindle and the tap will work its way out. As long as it has been set up
properly, the chances are good for success.
Tips for tapping
Tapping is a skill. It takes practice to do it well and to not break taps. If you’re
new to tapping, practice on sample stock before tapping into your actual
project
Materials have differing requirements for drill speed and lubrication. Hole
depths and diameters may present additional drilling requirements. Refer to
material charts for drilling specifications.
7
1. OPERATION (PROCEDURE) Drill / Chuck Installation:
To show greater detail
Chuck guard is in the open position in POWER MUST BE OFF BEFORE
photos. CHUCK GUARD MUST IN MAKING ANY ADJUSTMENTS!
PLACE DURING OPERATION! TURN POWER OFF! Before inserting
drill bits, chucks or arbors, always clean
out spindle hole and taper hole with a
clean cloth.
Open chuck jaws completely by turning
attached chuck key counter-clockwise
until the jaws are fully opened.
To install the chuck to the arbor tightly,
slide the chuck into the taper forcing it
into the spindle with by hand. Place a
block of wood on the table then lower the
spindle to make contact with the wood
and press the chuck tightly into the
spindles taper.
Install a taper shaft drill bit into the taper
the same way as you would the chuck. If
an adaptor is used it must fit the taper
correctly and the bit must fit snug in the
adaptor.
Table lock Table height adjustment:
Table height adjustment is
accomplished by loosening the clamp
bolt then adjusting the table with the
bracket handle to desired height. After
table is at working height, retighten
the clamp bolt securely.
Note: Keep table adjustment rack
clean from debris. Never attempt to
move table with clamp bolt tightened.
Table handle
8
Table tilting adjustment:
Using an adjustable or box wrench
loosen table level lock bolt. Carefully tilt
the table to the degree needed, as shown
on the angle index scale located on the
table rotation point. Retighten nut
securely.
Note: Never tilt table if any material or
fixturing is on it. Only make adjustments
when table is free of loose articles.
Table swing adjustment:
To swing the table up to 360 degrees,
loosen the clamp release bolt and swing
table to the desired position. After the
table is in the correct position tighten
clamp release bolt securely.
Note: Never swing table if any material or
fixturing is on it. Only make adjustments
when table is free of loose articles.
Feed depth adjustment:
Setting the feed depth adjustment is
done by loosening the clamp bolt on the
spindle depth index sleeve and rotating
it to the desired depth.
Retighten clamp bolt securely.
Note: Never make this or other
adjustments when machine is running.